- Trophy Automatic Service Manual 77-3049 - English [ English ]
®
77-3049-R7
TROPHY SERIES AUTOMATIC
SPRAY GUNS
www.binks.com77-3049-R7 (08/2025)
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TROPHY SERIES AUTOMATIC SPRAY GUNS
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EN 02. TABLE OF CONTENTS
i / ii
02 CONTENTS
03 SAFETY 1-8
03.1 SAFETY PRECAUTIONS AND HAZARDS..................................................................................................................1
03.2 ADDITIONAL SAFETY INFORMATION.......................................................................................................................4
04 PRODUCT OVERVIEW 5-18
04.1 SPECIFICATIONS........................................................................................................................................................5
04.2 SETUP FOR SPRAYING..............................................................................................................................................5
04.3 OPERATING THE BINKS TROPHY SERIES AUTOMATIC SPRAY GUN................................................................5
04.4 MAINTENANCE...........................................................................................................................................................6
04.5 CLEANING...................................................................................................................................................................6
04.6 COMMON SPRAY ISSUES..........................................................................................................................................6
04.7 SPRAY GUN FEATURES.............................................................................................................................................7
04.8 BINKS TROPHY SERIES AUTOMATIC SPRAY GUN NUMBERING SYSTEM........................................................7
04.9 PARTS LIST.................................................................................................................................................................8
04.10 STANDARD SPRAY GUN HOOK-UP – COMBINED FAN & ATOMIZING AIR........................................................10
04.11 OPTIONAL SPRAY GUN HOOK-UP – SEPARATE FAN & ATOMIZING AIR...........................................................10
04.12 PISTON AND PACKING REMOVAL AND INSTALLATION PROCEDURES............................................................11
04.13 FLUID NEEDLE, NOZZLE AND BAFFLE REMOVAL AND INSTALLATION............................................................12
04.14 AIR CAP INDEX PIN (54-6184) INSTALLATION......................................................................................................12
04.15 ACCESSORIES........................................................................................................................................................13
04.16 OPTIONAL NEEDLES, NOZZLES AND AIR CAPS.................................................................................................14
04.17 TROPHY SPRAY GUN SETUPS...........................................................................................................................15
04.18 TROPHY SPRAY GUN AIR CAP AND FLUID NOZZLES......................................................................................17
05 TROUBLESHOOTING 19
06 MANUAL REVISIONS 21
07 WARRANTY POLICY 23
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EN 03. SAFETY
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03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local
Binks representative or Binks directly.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Read the Manual
Before operating finishing equipment, read and
understand all safety, operation and maintenance
information provided in the operation manual.
Wear Safety Glasses Failure to wear safety glasses with side shields could
result in serious eye injury or blindness.
De-Energize,
Depressurize, Disconnect
and Lock Out All
Power Sources During
Maintenance
Failure to De-energize, disconnect and lock out all pow-
er supplies before performing equipment maintenance
could cause serious injury or death.
Operator Training All personnel must be trained before operating finishing
equipment.
Equipment Misuse Hazard
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious
injury.
Keep Equipment Guards
in Place
Do not operate the equipment if the safety devices
have been removed.
Projectile Hazard You may be injured by venting liquids or gases that are
released under pressure, or flying debris.
Pinch Point Hazard Moving parts can crush and cut. Pinch points are basi-
cally any areas where there are moving parts.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Inspect the Equipment
Daily
Inspect the equipment for worn or broken parts on a
daily basis. Do not operate the equipment if you are
uncertain about its condition.
Never Modify the
Equipment
Do not modify the equipment unless the manufacturer
provides written approval.
Know Where and How to
Shut Off the Equipment in
Case of an Emergency
Pressure Relief Procedure Always follow the pressure relief procedure in the
equipment instruction manual.
Noise Hazard You may be injured by loud noise. Hearing protection
may be required when using this equipment.
Static Charge
Fluid may develop a static charge that must be dissipat-
ed through proper grounding of the equipment, objects
to be sprayed and all other electrically conductive
objects in the dispensing area. Improper grounding or
sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
Fire and Explosion Hazard
Never use 1,1,1-trichloroethane, methylene chloride,
other halogenated hydrocarbon solvents or fluids
containing such solvents in equipment with aluminum
wetted parts. Such use could result in a serious chem-
ical reaction, with the possibility of explosion. Consult
your fluid suppliers to ensure that the fluids being used
are compatible with aluminum parts.
EN03. SAFETY
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03.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and
wear approved protective equipment when servicing this
equipment. Clean all spilled chemicals and materials
and do all work in a clean and organized environment to
prevent personal injury and equipment damage.
EN 04. PRODUCT OVERVIEW
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04 PRODUCT OVERVIEW
TROPHY SERIES AUTOMATIC SPRAY GUNS
HVLP, LVMP & CONVENTIONAL (3465-XXXX-XXXX)
NOTICE
The Trophy HVLP Series of Spray Guns can be used
to operate at high transfer efficiencies in compliance
with California South Coast Air Quality Management
District regulations as a High Volume, Low Pressure
spray gun.
Binks Trophy Series Automatic Spray Gun is the premier
spray gun for use in automatic spray applications,
incorporating some of the best features of our Trophy
hand spray gun. Trophy Automatic gun offers total control
of atomizing air pressure, side port air, fluid flow, and
spray patterns in high and low production settings. Latest
advancements in atomization technology have been
incorporated for achieving consistent, fine finishes when
spraying a wide range of industrial coatings.
All product contact surfaces are manufactured from FDA
acceptable materials when using a 45-11050-XX,
45-11060-XX series fluid nozzle and a 47-6860, 47-6864,
47-6865, 47-6866 needle.
Binks Trophy Automatic Series Spray Guns can be used
with pressure pots and pumps.
Binks Trophy Series Spray Guns are offered in three
different atomization technologies: HVLP, LVMP and
Conventional.
04.1 SPECIFICATIONS
Maximum Air Pressure �140 psi / 9.6 bar (P-1)
Maximum Fluid Pressure �140 psi / 9.6 bar (P-2)
Gun Body �Anodized Aluminum
Cylinder Air Pressure to
Operate the Gun 65 psi / 4.5 bar
Fluid Path �Stainless Steel
Fluid Inlet Size �3/8 NPS / BSP(m)
Air Inlet Size 1/4 NPS / BSP(m)
Gun Weight 20.8 oz. / 590 grams
Wetted Parts Stainless Steel & UHMWPE
Gun Mounting Hole 1/2 diameter
04.2 SETUP FOR SPRAYING
CONNECTING GUN TO MATERIAL HOSE
Gun should be connected by a suitable length of 3/8
diameter material hose fitted with a connector with a 3/8
NPS(f) nut at gun end. 1/4 diameter hose is
recommended for use with low viscosity materials. (Fluid
hoses of different composition are available for special
fluids. See Binks hose catalog for hose selection.)
CONNECTING GUN TO ATOMIZING AIR
Gun should be connected by a suitable length of 5/16 or
3/8 diameter air hose fitted with a connector and a 1/4
NPS(f) nut at gun end.
CONNECTING GUN TO CYLINDER AIR
Gun should be connected with 3/16 I.D. or 1/8 I.D.
air hose of shortest length possible with 1/4 NPS(f)
connector. Cylinder air must be connected to a 3-way
manual air valve or 3-way solenoid valve to operate
properly.
04.3 OPERATING THE BINKS TROPHY
SERIES AUTOMATIC SPRAY GUN
CONTROLLING THE MATERIAL FLOW
When fed from a pressure supply, an increase in the
material pressure will increase the rate of flow. Correct
fluid nozzle size insures correct material flow rate. If
necessary, fluid flow can also be adjusted by adjusting
the amount of needle travel. This is done by adjusting
control knob (24) until the correct needle travel is
achieved.
ADJUSTING THE SPRAY PATTERN
The width of the spray pattern is controlled by the side
port control assembly (9). (See page 4). Turning this
control clockwise until it is closed will give a round spray,
turning it counterclockwise will widen the spray into a fan
shape. The fan spray can be turned anywhere through
360° by positioning the air cap (5) relative to the gun. To
effect this, loosen air cap assembly, position nozzle, then,
re-tighten air cap assembly.
EN04. PRODUCT OVERVIEW
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04.4 MAINTENANCE
LUBRICATION
Monthly: Remove piston assembly (17) and lubricate the
air cylinder chamber and needle valve spring with a
coating of Gunners Mate (35). Also, lubricate side port
control assembly (9) with oil.
CAUTION
Never use lubricants containing silicone since these
lubricants can cause finish defects. Binks Gunners
Mate (35) is recommended.
REMOVAL OF PISTON
To remove the piston, first unscrew the end cap (15),
remove two springs (16 & 23) and pull out the material
needle (22). Remove the piston by screwing needle
adjusting knob (24) into piston (21). See page 13 for
details.
TO REPLACE NEEDLE SEAL AND GLAND ADAPTER
IN FLUID INLET
See PISTON AND PACKING REMOVAL AND
INSTALLATION PROCEDURES.
04.5 CLEANING
In certain states it is now against the law to spray
solvents containing Volatile Organic Compounds (VOCs)
into the atmosphere when cleaning a spray gun.
In order to comply with these new air quality laws Binks
recommends one of the following two methods to clean
your spray finishing equipment:
1. �Spray solvent through the gun into a closed system.
An enclosed unit, or spray gun cleaning station,
condenses solvent vapors back into liquid form which
prevents escape of VOCs into the atmosphere.
2. �Place spray gun in a washer type container. This
system must totally enclose the spray gun, cups,
nozzles, and other parts during washing, rinsing, and
draining cycles. This type of unit must be able to flush
solvent through the gun without releasing any VOC
vapors into the atmosphere. Additionally, open
containers for storage or disposal of solvent, or
solvent-containing cloth or paper, used for surface
preparation and clean-up may not be used. Containers
shall be non-absorbent.
To clean the gun, flush the fluid lines with solvent and
blow air through the air lines to make sure all the air
passages are dry.
CAUTION
Never completely submerge the gun in solvent as this
will dissolve the lubricating oil and dry out the seals.
04.6 COMMON SPRAY ISSUES
NOTICE
Please review TROUBLESHOOTING for more details.
FAULTY SPRAY
A faulty spray may be caused by improper cleaning, dried
materials around the fluid nozzle tip or in the air cap.
Soak these parts in thinners that will soften the dried
material and remove with a brush or cloth.
CAUTION
Never use metal instruments to clean the air or fluid
nozzles. These parts are carefully machined and any
damage to them will cause faulty spray.
If either the air cap assembly (5) or fluid nozzle (7) are
damaged, these parts must be replaced before perfect
spray can be obtained.
INTERMITTENT SPRAY
If the spray flutters, it is caused by one of the following
faults:
1. �Insufficient material available. Check supply and
replenish if necessary.
2. �Loose fluid nozzle (2). Tighten, but without using
undue force.
3. �Leakage at gland adapter (35) and needle seal (36).
Tighten packing nut (39) if loose, and replace gland
adapter and needle seal if necessary.
4. �Fluid connection insufficiently tight or dirt on cone
faces of connection. Correct as necessary.
5. �Leaking cylinder air and/or inadequate pressure.
EN 04. PRODUCT OVERVIEW
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ATOMIZING
AIR INLET
1/4 NPS / BSP(M)
CYLINDER
AIR INLET
1/4 NPS / BSP(M)
FLUID INLET 3/8 NPS / BSP(M)
RECIRCULATING
PLUG (1/4 HEX)
FLUID NEEDLE
ADJUSTMENT
(FLOW CONTROL)
SIDE PORT CONTROL ASSEMBLY
(FAN PATTERN CONTROL)
MOUNTING LOCK SCREW
MOUNTING HOLE
(1/2 DIA.)
3/8
NOMINAL
POSITION
04.7 SPRAY GUN FEATURES
PRESSURE AND
SIPHON GUN
ORIFICE SIZES
50 0.50 MM
85 0.85 MM
10 1.0 MM
12 1.2 MM
14 1.4 MM
16 1.6 MM
18 1.8 MM
20 2.0 MM
22 2.2 MM
24 2.4 MM
26 2.6 MM
0 FOR FUTURE USE
3465 – XXXX – XXXX
NEEDLE MATERIAL
S � STAINLESS
V � VITREOUS (TUNGSTEN
CARBIDE NEEDLE &
NOZZLE)
P PLASTIC TIP
AIR CAP DESIGNATION
10 Series CONVENTIONAL
20 Series LVMP
30 Series HVLP
ATOMIZATION
TECHNOLOGY
CN CONVENTIONAL
LV LVMP
HV HVLP
See charts on the following pages for complete gun assemblies.
04.8 BINKS TROPHY SERIES AUTOMATIC SPRAY GUN NUMBERING SYSTEM
EN04. PRODUCT OVERVIEW
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04.9 PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 54-6120 AIR CAP RING ASSEMBLY 1
5 SEE CHARTS AIR CAP 1
6 JGA-156-K10 SPRING-CLIP (KIT OF 10) 1
7 SEE CHARTS FLUID NOZZLE 1
8 54-6102-K3 SEPARATOR / BAFFLE (KIT OF 3) 1
9 54-6313 SIDE PORT ASSEMBLY 1
10 — ∆ SIDE PORT RETAINING CLIP 1
11 — SIDE PORT VALVE BODY 1
12 — ∆ SIDE PORT O-RING, Ø 4.8 x 1.6 1
13 — SIDE PORT KNOB & STEM 1
14 — ∆ SIDE PORT PIN 1
15 54-6312 PISTON CAP 1
16 54-6311 PISTON SPRING 1
17 54-6322 PISTON ASSEMBLY 1
18 — • O-RING, INSIDE PISTON 1
19 — • O-RING, OUTSIDE PISTON 1
20 — • O-RING, INSIDE PISTON 1
21 — PISTON 1
22
47-6860 NEEDLE, STAINLESS, MARKING: I
(STANDARD) 1
47-6861 NEEDLE, TUNGSTEN CARBIDE,
MARKING: II 1
47-6862 NEEDLE, PLASTIC, MARKING: III 1
SEE CHART 1 NEEDLE, FEATHERING 1
PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY.
23 54-6320-K3
SPRING / PAD NEEDLE ASSEMBLY
(KIT OF 3) 1
24 54-6309 NEEDLE ADJUSTING KNOB 1
25 54-6319 PACKING CARTRIDGE ASSEMBLY 1
26 54-6318-K3 NEEDLE PACKING, GREEN
(KIT OF 3) 1
27 — § O-RING, OUTSIDE CARTRIDGE 1
28 — PACKING BODY 1
29 — § O-RING, INSIDE CARTRIDGE 1
30 54-6315-K3 PACKING SCREW (KIT OF 3) 1
31 20-1359-1 SET SCREW, MOUNTING 1
32 — GUN BODY ASSEMBLY WITH
INSERT 1
33 54-308 FITTING, AIR CONNECTION,
1/4 NPS 2
34 54-6317-K3 PLUG, RECIRCULATING FLUID
INLET, 1/4 HEX (KIT OF 3) 1
35 — GUNNER’S MATE (3 CC BAG) 1
36 82-469 GUN BRUSH 1
37 54-6316 ◊ RECIRCULATING FITTING,
3/8 NPS(F) 1
38 54-6158 ◊ REMOTE FAN CONTROL FITTING
ASSEMBLY, 1/4 NPS/BSPP(M) 1
∆ �PARTS INCLUDED IN SIDEPORT KIT GTI-428-K5
• � PARTS INCLUDED IN KIT 54-6327-K3
�OPTIONAL, HEAVY DUTY SPRING 54-839
(NO SPRING PAD REQUIRED)
§ �PARTS INCLUDED IN KIT 54-6328-K3
◊ � OPTIONAL ITEM, PURCHASE SEPARATELY
EN 04. PRODUCT OVERVIEW
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25
17
9
8
7
6
5
1
31
14
13
12
11
10
15
16
21
20
1918
3029
28
27
26
24
22
23
33
32
35
36
34
37
38
Torque
240-260 in-lbs
Torque
230-240 in-lbs
Torque
210-230 in-lbs
Sold
separately
Sold
separately
CAUTION
The fluid inlet fitting is not meant to be removed or
replaced. Permanent damage may occur to the gun
body, if removed.
EN04. PRODUCT OVERVIEW
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BACK PRESSURE VALVE
FLUID REGULATOR
ATOMIZING AIR REGULATOR
CYLINDER AIR VALVE (3 WAY)
FAN AIR VALVE (3 WAY)
FLUID SUPPLY
ATOMIZING AIR SUPPLY
CYLINDER
AIR SUPPLY
FLUID RETURN (IF USED)
FAN AIR SUPPLY
FAN AIR
REGULATOR
04.11 OPTIONAL SPRAY GUN HOOK-UP – SEPARATE FAN & ATOMIZING AIR
BACK PRESSURE VALVE
FLUID REGULATOR
AIR REGULATOR
(FAN & ATOMIZING AIR
COMBINED)
CYLINDER AIR VALVE
(3 WAY)
FLUID SUPPLY
FAN & ATOMIZING AIR
SUPPLY
CYLINDER
AIR SUPPLY
FLUID RETURN (IF USED)
04.10 STANDARD SPRAY GUN HOOK-UP – COMBINED FAN & ATOMIZING AIR
EN 04. PRODUCT OVERVIEW
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04.12 PISTON AND PACKING REMOVAL AND INSTALLATION PROCEDURES
NOTICE
Disassembly shown – reverse sequence to assemble.
FIG.1
FIG.2 FIG.3 FIG.4
FIG.11 FIG.12 FIG.13
FIG.5 FIG.6 FIG.7
FIG.8 FIG.9 FIG.10
5/16 HEX #10 SCREW TO REMOVE
PACKING ONLY
1/4
1/4
EN04. PRODUCT OVERVIEW
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FIG.1 FIG.2 FIG.3
FIG.4 FIG.5 FIG.6
FIG.7 FIG.8
FIG.1 FIG.2 FIG.3
ALIGN SLOT
AND PIN
3/8
3/8
230-240 IN-LBS
04.13 FLUID NEEDLE, NOZZLE AND BAFFLE REMOVAL AND INSTALLATION
04.14 AIR CAP INDEX PIN (54-6184) INSTALLATION
NOTICE
Optional – 90° increments indexing feature.
EN 04. PRODUCT OVERVIEW
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04.15 ACCESSORIES
54-380 MOUNTING BRACKET
FOR AUTOMATIC SPRAY GUNS
• �Steel bracket
• �Adjustable to any position
• �18 bracket arm
• �1 diameter bracket clamp hole for attachment to facility
hardware
• �Shipping weight: 5 lbs.
• �Part Sheet: 77-1185
54-6004 MOUNTING BRACKET
FOR AUTOMATIC SPRAY GUNS
• �Allows for quick gun removal without changing the gun’s
original spraying position
1 diameter
1/2 diameter gun mounting
1/2 diameter gun bracket
mounting hole
54-6198 NEEDLE ADJUSTMENT STOP
FOR AUTOMATIC SPRAY GUNS
EN04. PRODUCT OVERVIEW
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04.16 OPTIONAL NEEDLES, NOZZLES AND AIR CAPS
CHART 1: STAINLESS STEEL FEATHERING
NEEDLES AND NOZZLES – OPTIONAL
FEATHERING
NEEDLE
PART NO.
MARKING
ON THE
NEEDLE
MATCHING NOZZLE P/N
(ORIFICE SIZE)
47-6864 I IIII 45-11050-12 1.2MM (.047)
47-6865 II IIII 45-11050-14 1.4MM (.055)
47-6866 III IIII 45-11050-18 1.8MM (.071)
CHART 2: TUNGSTEN CARBIDE NOZZLES
AND NEEDLES
NOZZLE SIZE TC NOZZLE P.N. TC NEEDLE P.N.
1.4 MM (.055) 45-11080-14 47-6861
1.8 MM (.071) 45-11080-18 47-6861
2.2 MM (.086) 45-11080-22 47-6861
2.6 MM (.102) 45-11080-26 47-6861
CHART 3: STAINLESS STEEL (HARDENED)
FLUID NOZZLES – STD.
STAINLESS FLUID NOZZLE
ORIFICE SIZE
FLUID NOZZLE
PART NUMBER
.020 .50 mm 45-11050-50
.035 .85 mm 45-11050-85
.039 1.0 mm 45-11050-10
.047 1.2 mm 45-11050-12
.055 1.4 mm 45-11050-14
.063 1.6 mm 45-11050-16
.071 1.8 mm 45-11050-18
.079 2.0 mm 45-11060-20
.087 2.2 mm 45-11060-22
.102 2.6 mm 45-11060-26
CHART 4: TEST AIR CAP KITS – OPTIONAL
CONVENTIONAL
54-6140-K 11-C KIT
54-6141-K 12-C KIT
54-6142-K 14-C KIT
LVMP
54-6146-K 22-L KIT
54-6147-K 23-L KIT
54-6148-K 24-L KIT
54-6149-K 25-L KIT
HVLP
54-6151-K 31-H KIT – HVLP
54-6152-K 32-H KIT – HVLP
54-6153-K 33-H KIT – HVLP
54-6154-K 39-H KIT – HVLP
EN 04. PRODUCT OVERVIEW
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CHART 5: CONVENTIONAL SPRAY GUN SET-UPS
TYPE OF FLUID TO BE SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25 CENTIPOISE
15-19 sec. Zahn 2 cup
wash primers, dyes, stains, solvents, water, inks,
sealers, laquers, lubricants,
zinc chromates, acrylics
3465-10CN-11S0 1.0 mm (.039) X 11C
3465-12CN-11S0 1.2 mm (.047) X 11C
3465-14CN-11S0 1.4 mm (.055) X 11C
3465-16CN-11S0 1.6 mm (.063) X 11C
3465-16CN-12S0 1.6 mm (.063) X 12C
MEDIUM
25-70 CENTIPOISE
20-30 sec. Zahn 2 cup
synthetic enamels, varnishes, shellacs, fillers,
primers, epoxies, urethanes, lubricants,
wax emulsions, enamels
3465-12CN-11S0 1.2 mm (.047) X 11C
3465-14CN-11S0 1.4 mm (.055) X 11C
3465-16CN-11S0 1.6 mm (.063) X 11C
3465-16CN-12S0 1.6 mm (.063) X 12C
3465-18CN-11S0 1.8 mm (.070) X 11C
3465-20CN-14S0 2.0 mm (.079) X 14C
3465-22CN-14S0 2.2 mm (.087) X 14C
HEAVY
70-160 CENTIPOISE
31-66 sec. Zahn 2 cup
3465-16CN-11S0 1.6 mm (.063) X 11C
3465-16CN-12S0 1.6 mm (.063) X 12C
3465-18CN-11S0 1.8 mm (.070) X 11C
3465-20CN-14S0 2.0 mm (.079) X 14C
3465-22CN-14S0 2.2 mm (.087) X 14C
ADHESIVES
water based vinyl glues, solvent based neoprenes,
contact cements
3465-20CN-14S0 2.0 mm (.079) X 14C
3465-22CN-14S0 2.2 mm (.087) X 14C
MOLD RELEASE 3465-12CN-11S0 1.2 mm (.047) X 11C
CERAMICS
abrasive materials, glazes, engobes,
porcelain enamel
3465-14CN-14V0 1.4 mm (.055) X 14C n
3465-18CN-14V0 1.8 mm (.070) X 14C n
3465-22CN-14V0 2.2 mm (.087) X 14C n
3465-26CN-14V0 2.6 mm (.102) X 14C n
NON-STICK COATINGS
3465-10CN-11S0 1.0 mm (.039) X 11C
3465-12CN-11S0 1.2 mm (.047) X 11C
HAMMERS
3465-14CN-11S0 1.4 mm (.055) X 11C
3465-16CN-11S0 1.6 mm (.063) X 11C
3465-16CN-12S0 1.6 mm (.063) X 12C
WRINKLE ENAMELS
3465-14CN-11S0 1.4 mm (.055) X 11C
3465-16CN-11S0 1.6 mm (.063) X 11C
ZINC RICH COATINGS 3465-22CN-14V0 2.2 mm (.087) X 14C n
n Tungsten carbide needle and nozzle set-ups
04.17 TROPHY SPRAY GUN SETUPS
EN04. PRODUCT OVERVIEW
www.binks.com77-3049-R7 (08/2025) 16 / 24
● Plastic needle tip set-ups
CHART 6: LVMP SPRAY GUN SET-UPS
TYPE OF
FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25
CENTIPOISE
15-19 sec.
Zahn 2 cup
3465-85LV-22S0 0.85 mm (.034) X 22L
3465-10LV-22S0 1.0 mm (.039) X 22L
3465-12LV-23S0 1.2 mm (.047) X 23L
3465-14LV-23S0 1.4 mm (.055) X 23L
3465-14LV-24S0 1.4 mm (.055) X 24L
3465-85LV-25S0 0.85 mm (.034) X 25L
3465-10LV-25S0 1.0 mm (.039) X 25L
MEDIUM
25-70
CENTIPOISE
20-30 sec.
Zahn 2 cup
3465-12LV-23S0 1.2 mm (.047) X 23L
3465-14LV-23S0 1.4 mm (.055) X 23L
3465-14LV-24S0 1.4 mm (.055) X 24L
3465-16LV-23S0 1.6 mm (.063) X 23L
3465-14LV-25S0 1.4 mm (.055) X 25L
3465-18LV-25S0 1.8 mm (.070) X 25L
CHART 7: HVLP SPRAY GUN SET-UPS
TYPE OF
FLUID TO BE
SPRAYED
COMPLETE
GUN
ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25
CENTIPOISE
15-19 sec.
Zahn 2 cup
3465-85HV-33S0 0.85 mm (.034) X 33H
3465-85HV-31P0 0.85 mm (.034) X 31H ●
3465-10HV-33S0 1.0 mm (.039) X 33H
3465-10HV-31P0 1.0 mm (.039) X 31H ●
3465-10HV-32S0 1.0 mm (.039) X 32H
3465-12HV-32S0 1.2 mm (.047) X 32H
3465-12HV-31P0 1.2 mm (.047) X 31H ●
3465-85HV-39S0 0.85 mm (.034) X 39H
3465-10HV-39S0 1.0 mm (.039) X 39H
3465-12HV-39S0 1.2 mm (.047) X 39H
MEDIUM
25-70
CENTIPOISE
20-30 sec.
Zahn 2 cup
3465-10HV-32S0 1.0 mm (.039) X 32H
3465-12HV-32S0 1.2 mm (.047) X 32H
3465-12HV-31P0 1.2 mm (.047) X 31H ●
3465-14HV-32S0 1.4 mm (.055) X 32H
3465-14HV-31P0 1.4 mm (.055) X 31H ●
3465-16HV-32S0 1.6 mm (.063) X 32H
3465-18HV-32S0 1.8 mm (.070) X 32H
3465-12HV-39S0 1.2 mm (.047) X 39H
3465-14HV-39S0 1.4 mm (.055) X 39H
HEAVY
70-160
CENTIPOISE
31-66 sec.
Zahn 2 cup
3465-14HV-32S0 1.4 mm (.055) X 32H
3465-14HV-31P0 1.4 mm (.055) X 31H ●
3465-16HV-32S0 1.6 mm (.063) X 32H
3465-18HV-32S0 1.8 mm (.070) X 32H
CHART 8: ROUND SPRAY GUN SET-UPS
TYPE OF
FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25
CENTIPOISE
15-19 sec.
Zahn 2 cup
3465-12CN-16S0 1.2 mm (.047) X 16
MEDIUM
25-70
CENTIPOISE
20-30 sec.
Zahn 2 cup
3465-12CN-16S0 1.2 mm (.047) X 16
EN 04. PRODUCT OVERVIEW
www.binks.com 77-3049-R7 (08/2025)17 / 24
CHART 9: CONVENTIONAL AIR CAP AND FLUID NOZZLES
AIR
CAP
AIR CAP
PART NO.
SPRAY
PATTERN
RANGE
CFM
@
30 PSI
CFM
@
50 PSI
CFM
@
70 PSI
FLUID NOZZLE TYPICAL COATINGS
11-C 46-6500 8 – 12 9.8 14.2 18.7 45-11050 series,
1.0 mm – 1.8 mm
Stains, Primers, Lacquers, Enamels,
Acrylics, Reduced Latex
12-C 46-6501 4 – 12 8.3 12.1 14.2 45-11050 series,
1.0 mm – 1.8 mm
Lacquers, Enamels,
Top Coats,
Low Viscosity Adhesives
14-C 46-6503 8 – 14 17.0 24.4 31.2
45-11060 series,
2.0 mm – 2.6 mm
or
45-11080 Tungsten
Carbide Series (VT),
1.4 mm – 2.6 mm
Zinc Rich, Adhesives, Glazes,
Engobes, Ceramics, Porcelain
Enamels
CHART 10: LVMP – LOW VOLUME MEDIUM PRESSURE AIR CAP AND FLUID NOZZLES
AIR
CAP
AIR CAP
PART NO.
SPRAY
PATTERN
RANGE
CFM @30 PSI
GUN INLET
(DYNAMIC)
FLUID NOZZLE TYPICAL COATINGS
22-L 46-6510 4 – 12 11.2 45-11050 series,
0.5 mm – 1.6 mm
Stains, Primers, Lacquers, Enamels,
Acrylics, Reduced Latex
23-L 46-6511 4 – 12 10.6 45-11050 series,
1.0 mm – 1.8 mm
Lacquers, Enamels, Top Coats,
Low Viscosity Adhesives
24-L 46-6512 2 – 6 14.3 45-11050 series,
0.5 mm – 1.8 mm
Small Pattern Applications of
Stains, Enamels, Lacquers, Acrylics
25-L 46-6513 4 – 15 14.7 45-11050 series,
0.85 mm – 1.8 mm
Dyes, Stains, Toners, Enamels, Lacquers,
Primers, Urethanes, Solvent Coatings,
Waterborne Coatings
04.18 TROPHY SPRAY GUN AIR CAP AND FLUID NOZZLES
EN04. PRODUCT OVERVIEW
www.binks.com77-3049-R7 (08/2025) 18 / 24
CHART 11: HVLP – HIGH VOLUME LOW PRESSURE AIR CAP AND FLUID NOZZLES
AIR
CAP
AIR CAP
PART NO.
SPRAY
PATTERN
RANGE
SCFM @
10 PSI CAP
PRESSURE
(DYNAMIC)
GUN INLET
PSI @
10 PSI AT
AIR CAP
(DYNAMIC)
FLUID NOZZLE TYPICAL COATINGS
31-H 46-6517 8 – 12 10.5 17 45-11050 series,
.85 mm – 1.8 mm Stains, Low Viscous Enamels
32-H 46-6518 8 – 18 15.5 24 45-11050 series,
.85 mm – 1.8 mm
Lacquers, Enamels,
Multi-Colors, Multi-Spec,
Nonstick Coatings, Cut-Latex
33-H 46-6519 8 – 12 11.0 16 45-11050 series,
.85 mm – 1.6 mm
Stains, Lacquers, Enamel,
Multi-Color, Multi-Spec,
Nonstick Coatings
39-H 46-6525 4 – 12 8.7 14 45-11050 series,
.85 mm – 1.6 mm
Dyes, Stains, Toners, Enamels,
Lacquers, Primers, Urethanes,
Solvent Coatings, Waterborne
Coatings
CHART 12: ROUND SPRAY AIR CAP AND FLUID NOZZLES
AIR
CAP
AIR CAP
PART NO.
SPRAY
PATTERN
RANGE
CFM
@
30 PSI
CFM
@
50 PSI
CFM
@
70 PSI
FLUID NOZZLE TYPICAL COATINGS
16 46-6505 2 – 4 5.6 7.8 10.5 45-11050 series,
1.0 mm – 1.8 mm Lacquers, Enamels
EN 05. TROUBLESHOOTING
www.binks.com 77-3049-R7 (08/2025)19 / 24
*Most common problem.
CONDITION CAUSE CORRECTION
Heavy top or
bottom pattern
Horn holes plugged.
Obstruction on top or bottom of fluid tip.
Cap and/or tip seat dirty.
Clean. Ream with nonmetallic point.
Clean.
Clean.
Heavy right or
left side pattern
Left or right side horn holes plugged.
Dirt on left or right side of fluid tip.
Clean. Ream with nonmetallic point.
Clean
Remedies for the top-heavy, bottom-heavy, right-heavy and left-heavy patterns:
1) �Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate the
cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the air cap as
previously instructed.
2) �If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid tip. Remove with #600 wet
or dry sand paper.
3) �Check for dried paint just inside the opening. Remove paint by washing with solvent.
Heavy center pattern Fluid flow too high for atomization air
(pressure feed).
Material flow exceeds air cap's capacity.
Spreader adjustment valve set too low.
Atomizing pressure too low.
Material too thick.
Balance air and fluid pressure. Increase spray pattern width
with spreader adjustment valve.
Thin or lower fluid flow.
Adjust.
Increase pressure.
Thin to proper consistency.
Split spray pattern Atomization air pressure too high.
Fluid pressure too low (pressure feed only).
Spreader adjusting valve set too high.
Reduce at transformer or gun.
Increase fluid pressure (increases gun handling speed).
Adjust.
Jerky or fluttering spray *Loose or damaged fluid tip/seat.
Material level too low.
Container tipped too far.
Obstruction in fluid passage.
Loose or broken fluid tube or fluid inlet nipple.
Dry or loose fluid needle packing nut.
Tighten or replace.
Refill.
Hold more upright.
Backflush with solvent.
Tighten or replace.
Lubricate or tighten.
Unable to get round spray Spreader adjustment screw not seating properly.
Air cap retaining ring loose.
Clean or replace.
Tighten.
Will not spray No air pressure at gun.
Fluid needle adjusting screw not open enough.
Check air supply and air lines, blow out gun air passages.
Open fluid needle adjusting screw.
Paint bubbles in cup. Fluid tip not tight. Tighten tip to 15-20 ft. lbs.
Fluid leaking or dripping from
cup lid
Cup lid loose.
Dirty threads on cup or lid.
Cracked cup or lid.
Tighten lid.
Clean.
Replace cup and lid.
Starved spray pattern Inadequate material flow.
Low atomization air pressure (suction feed)
Back fluid adjusting screw out to first thread or increase fluid
pressure at tank.
Increase air pressure and rebalance gun.
Excessive overspray Too much atomization air pressure.
Gun too far from work surface.
Improper stroking (arcing, gun motion too fast).
Reduce pressure.
Adjust to proper distance.
Move at moderate pace, parallel to work surface.
Excessive fog Too much, or too fast-drying thinner.
Too much atomization air pressure.
Remix properly.
Reduce pressure.
Dry Spray Air pressure too high.
Gun tip too far from work surface.
Gun motion too fast.
Gun out of adjustment.
Reduce air pressure.
Adjust to proper distance.
Slow down.
Adjust.
EN05. TROUBLESHOOTING
www.binks.com77-3049-R7 (08/2025) 20 / 24
CONDITION CAUSE CORRECTION
Fluid leaking from packing nut Packing nut loose.
Packing worn or dry.
Tighten, do not bind needle.
Replace or lubricate.
Fluid leaking or dripping from
front of gun
Packing nut too tight.
Dry packing.
Fluid tip or needle worn or damaged.
Foreign matter in tip.
Fluid needle spring broken.
Wrong size needle or tip.
Adjust.
Lubricate.
Replace tip and needle.
Clean.
Replace.
Replace.
Runs and sags Too much material flow.
Material too thin.
Gun tilted on an angle, or gun motion too slow.
Adjust gun or reduce fluid pressure.
Mix properly or apply light coats.
Hold gun at right angle to work and adapt to proper gun
technique.
Thin, sandy coarse finish drying
before it flows out
Gun too far from surface.
Too much air pressure.
Improper thinner being used.
Check distance. Normally approx. 6-8.
Reduce air pressure and check spray pattern.
Follow paint manufacturer'smixing instructions.
Thick, dimpled finish
orange peel.
Gun too close to surface.
Too much material coarsely atomized.
Improper thinner being used.
Material not properly mixed.
Surface rough, oily, dirty.
Check distance. Normally approx. 6-8.
Air pressure too low.
Increase air pressure or reduce fluid pressure.
Follow paint manufacturer's mixing instructions.
Properly clean and prepare.
EN 06. MANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
08/05/2025 Rebranded to Binks R7
EN06. MANUAL REVISIONS
www.binks.com77-3049-R7 (08/2025) 22 / 24
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EN 07. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
www.binks.com 77-3049-R7 (08/2025)23 / 24
WARRANTY PAGE
REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
®
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