- Ram Unit Outfit Manual 77-3238 EN [ English ]
77-3238
Ø80mm Single & Dual Post
Ram Unit Outfits
DR20/30/60
DR120
DR205
INSTALLATION MANUAL
SR20
EN
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
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EN
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
14/04/25
This Product is designed for use with: Solvent & Waterbased Materials
Notified body details and role:
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
Product Description / Object of Declaration: SR & DR RAM UNITS - DR120 (104094), DR20/30/60 (104102),
SR20 (104110), DR205 (104094). DRX RAM UNITS - DRX60
(104156), DRX205 (104157), DRi205 (104163)
Suitable for use in hazardous area:
Protection Level: NOT ATEX
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
by complying with the following statutory documents and harmonised standards:
EN ISO 4414:2010 Pneumatic Fluid Power - General Rules and safety requirements
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
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EN
SR & DR RAM UNITS - DR120 (104094), DR20/30/60 (104102),
SR20 (104110), DR205 (104094). DRX RAM UNITS - DRX60
(104156), DRX205 (104157), DRi205 (104163)
Suitable for use in hazardous area:
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Supply of Machinery (Safety) Regulations 2008
by complying with the following statutory documents and designated standards:
BS EN ISO 4414:2010 Pneumatic Fluid Power - General Rules and safety requirements
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
14/04/25
Approved body details and role:
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Protection Level: NOT ATEX
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
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EN
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
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EN
420mm / 16.5
688mm / 27
1255mm / 49.5
1750mm / 69
55kg / 121 lbs
130kg / 286 lbs
206kg / 455 lbs
EPDM / PU
DR205 / DF205
SR20
DR20/30/60
DR120
DR205
SR20
DR20/30/60
DR120
DR205 / DF205 212kg / 466 lbs
DR20/30/60
DR205 / DF205
2.5kN / 562 lbf
5kN / 1124 lbf
5kN / 1124 lbf
5kN / 1124 lbf
SR20
DR20/30/60
DR120
DR205 / DF205
SR20
DR20/30/60
DR120
Oil 25mg/m³
ISO 8573-1
Class 5/5/4
Air Quality
Ram Stroke
Unit Height - Fully Extended
(Without Pumps)
Weight without Pump
960mm / 37.8
2550mm / 100 max.
Wiper Ring Material
DF205 PU
EPDM
SR20
DR120
Feature Remarks
Down thrust at 6 bar air
pressure
Maximum Working Air Pressure 7 bar / 101 psi
Specification
Air Inlet ½ BSP F
Dirt 40 Microns
Water +7°C @ 7 bar
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EN
General Description
An option is available to provide automatic ‘changeover’ when using two Ram Units in Duty / Standby mode.
The pump air regulator unit (see page 37) is supplied with hose connection to the air motor.
Ram Unit Outfits are designed to ensure correct ‘priming’ of the pump fluid section inlet and to prevent
‘cavitation’ when high viscosity materials are pumped. The Ram units will accommodate industry standard barrels
of 20 & 205L.
The outfits comprise of Ram Unit, Pump and Follower plate assembly.
The Follower plate is designed to accept both chop check or ball check pumps.
A pneumatic control box (see page 36) with necessary Ram control features.
Raise and lower the ram plate.
A 'release valve' to separate the ram from the empty container.
Air pressure regulator to control Downforce pressure.
Pump Stop / Start.
The Ram plate has two seals which accurately fit the inside of the barrel, as material is used the ram plate
descends, cleaning the sides of the barrel, reducing wastage to a minimum.
A height adjustable trip valve assembly (see page 38) is also included as standard to stop the pump when the
bottom of the container is reached.
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EN
MANUAL PACKING
ADJUSTMENT
Dual Post Follower (Ø80mm) ST ST
Plate
DF
CODE
TABLE 1
CODE DESCRIPTION
_ _ _ _ _ MX _ _ _ _ _ _ - _ M _
PUMP RATIO
Model Selection
Ram Unit Outfit Selection Guide
RAM SELCTION PUMP SELECTION
PUMP TYPE
(SEE TABLE 8)
PUMP ROD
MATERIAL
(SEE TABLE 7)
PUMP PACKING
MATERIAL
SR
20L / 5 Gallon Drum
205L / 55 Gallon Drum
DESCRIPTION
60
120
205
30L / 7.5 Gallon Drum
60L / 15 Gallon Drum
120L / 30 Gallon Drum
Table 1 Ref.
TABLE 2
20
30
(SEE TABLE 6)
RAM TYPE
(SEE TABLE 1)
DRUM VOLUME
(SEE TABLE 2)
(SEE TABLE 3)
WIPER SEAL
MATERIAL
(SEE TABLE 5)
(SEE TABLE 4)
PUMP FLUID
OUTPUT/CYCLE
TYPICAL EXAMPLE
DR205E – MX86023PU – SMX
SR
DR
Single Post Ram (Ø80mm)
Dual Post Ram (Ø80mm)
DR DF
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EN
20 30 60 120 205
20 20 30 60 120 205 205
20 20 30 60 120 205 205
68 115 200 420 860
P
F
Q
Polyurethane (Double Seal)
EPDM (Single Seal)
Polyurethane (Single Seal)
TABLE 3
Table 2 Ref.
TABLE 4 - Ball Check Pumps
CODE DESCRIPTION
SR
Rams
DR Rams
DF
Rams
122 122 cc/cycle
68 68 cc/cycle
TABLE 4 - Chop Check Pumps
CODE DESCRIPTION
SR
Rams
DR Rams
DF
Rams
200 200 cc/cycle
420 420 cc/cycle
CODE
E
190 190 cc/cycle
220 220 cc/cycle
440 440 cc/cycle
880
115 115 cc/cycle
TABLE 5 - Chop Check Pumps
880 cc/cycle
860 860 cc/cycle
66:1 Pump Ratio
Table 4 Ref.
05
12
5:1 Pump Ratio
12:1 Pump Ratio
33:1 Pump Ratio
18:1 Pump Ratio
24
18
33
24:1 Pump Ratio
DESCRIPTION
EPDM (Double Seal)
CODE DESCRIPTION
15 15:1 Pump Ratio
23 23:1 Pump Ratio
30 30:1 Pump Ratio
39 39:1 Pump Ratio
43 43:1 Pump Ratio
46 46:1 Pump Ratio
66
68 68:1 Pump Ratio
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EN
112 190 220 440 880
68 115 200 420 860 122 190 220 440 880
68 115 200 420 860 122 190 220 440 880
TABLE 6
70:1 Pump Ratio
DESCRIPTIONCODE
15
23
30
35
41
46
64
22 22:1 Pump Ratio
CODE DESCRIPTION
PU PTFE & UHMWPE
70
15:1 Pump Ratio
64:1 Pump Ratio
23:1 Pump Ratio
30:1 Pump Ratio
35:1 Pump Ratio)
41:1 Pump Ratio
46:1 Pump Ratio
Table 4 Ref.
18:1 Pump Ratio18
CODE
Table 4 Ref.
Chop Check Pumps Ball Check Pumps
60:1 Pump Ratio60
TABLE 5 - Ball Check Pumps
Ball Check Pumps
TABLE 8
CODE
TABLE 7
S
Nitrided Carbon Steel
Ceramic Coated
Stainless Steel
C
Chop Check Pumps
Table 4 Ref.
B Ram Mount Ball Pump
X
Ram Mount Chop
Check Pump
DESCRIPTION
DESCRIPTION
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EN
SR20 - Models
104110 - Installation
A compressed air supply is connected to the ½ BSP F connection to control the lift and lowering of the air
cylinders and supply the pump.
The ram plate base should be mounted on a stable and level floor.
Suitable floor fixing ‘rawlbolts’ should be used which are designed to suit the floor material.
Base plate = 500mm x 350mm. Mounting holes = 440mm x 290mm
The standard ram plate has 4 off - holes Ø16.5mm to enable the base to be securely fixed to the floor.
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EN
10. When the air pressure is set use the Raising the ram from a drum procedure and remove drum from the
unit.
4. Select the Up / Stop / Down controller to Down.
7. As the ram plate goes into the drum, air will be pushed out of the vent.
8. When material starts to come out of the vent, close the primer screw assembly.
9. Operate pump and system under normal operating conditions. At all times checking the pump for cavitation.
On very thick, non-flowing materials pressures up to 5 bar may be required in order to prime the pump correctly.
However high ram pressures must not be used on light free-flowing materials as leaks around the ram seals
could develop.
11. It is now time to set the speed of the Up and Down motion of the ram unit.
13. Remove the cover from the 104097 control box mounted on the ram unit leaving the hoses connected.
Operate the up / down valve and at the same time screw in or out he control valve (silencer / speed controller).
14. Do not use the pressure regulator to control the speed of the unit, as it will give an uneven movement.
Operation Insructions
Setting up ram trip valve
1.Make sure that the air to the pump is turned off by fully unwinding the regulator on 104098.
2.Press the on (green) button on 104098. This indicator should now be green.
3. Place an empty drum under the ram plate. With the ram pressure set at 2 bar lower the ram into the drum
until it has made contact with the bottom of the drum. When the valve is tripped the indicator will switch to red
(meaning pump off).
4. Set the trip valve so that it has just tripped, by between 5 – 10mm. Test this a number of times to make
sure that the valve trips before the ram plate contacts the bottom of the drum.
5. If different drums are to be used then checks should be made to make sure that the valve is operated.
Setting up ram force for different materials
1. Place a fresh drum of material underneath the ram plate.
2. Open primer screw assembly (193754).
3. Set the ram force to 2 bar.
12.To adjust the speed of the Up motion screw in restrictor all the way then back out while testing up speed
until desired speed is achieved.
5. A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of
the cylinder.
6. Check that the ram is going down squarely into the drum.
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EN
Operation
Lowering the ram onto material
1. Place a fresh drum of material underneath the ram plate.
2. Open the ram primer screw assembly.
3. Select the Up / Stop / Down controller to down.
4. Make sure that the ram force is to the correct pressure. ( see Setting up ram pressure ).
5. A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of
the cylinders.
6. Check that the ram is going down squarely into the drum.
7. As the ram plate goes into the drum, air will be pushed out of the vent.
8. When material starts to come out of the vent, close the primer screw assembly.
9. The ram is now ready to use.
Raising the ram from a drum
1. Make sure that the pump is turned off, air pressure relieved and pump pressure also relieved.
2. Select the Up / Stop / Down controller to up.
3. As the ram starts to move inject small busts of compressed air by pressing the Drum Release button
mounted on the side of the unit. This will slowly push the drum off the ram.
4. Be very carefully not to inject too much air, as air can escape between the ram plate seal and the drum. This
is not dangerous but can make an unnecessary mess that requires cleaning.
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EN
1
1
1
1
1
1
1
2
Single Seal
Remarks
20L RAM ASSEMBLY
20L RAM PLATE ASSEMBLY – PU
20L RAM PLATE ASSEMBLY - EPDM
20L RAM PLATE ASSEMBLY – PU
20L RAM PLATE ASSEMBLY - EPDM
PUMP ASSEMBLY – SEE SELECTION TABLE
CONNECTION KIT – NOT SHOWN MX68 PUMPS193997
1
3
4
104110
193916
193994
194491
194480
MX……
Double Seal
Double Seal
Single Seal
5 194258 CONNECTION KIT – NOT SHOWN 1
MX11543,
MX12241
MX12264,
MX11568
1CONNECTION KIT – NOT SHOWN1942596
SR20 Ram Unit Outfit Parts Lists
Item Part No. Description Qty.
SR20 Ram Unit Outfit Assemblies
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EN
1
1
1 SR20x-MX…
Cart Mounted SR20 Ram Unit Outfit Parts List
Item Part No. Description Qty. Remarks
20L RAM UNIT OUTFIT
2 104128 CART KIT
Cart Mounted SR20 Ram Unit Outfit Assembly
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EN
1
1
1
1
1
4
1
1
1
1
2
2
2
6
8
2m
2m
104110 - SR20 Ram Unit Parts List
Part No. Description Qty. Remarks
15
104097
104098
104107
165139
177040
177041
177054
192799
193863
193907
193908
193943
DVX-27
DVX-30
DVX-31
Item
NOT SHOWN
NOT SHOWN
RAM CONTROL BOX
RAM AIR REG SETUP
BARE 20L RAM UNIT
M20 SPRING WASHER
5
6
7
8
9
10
11
12
13
170244
170245
Ø6 x 4 PU HOSE - BLACK
Ø4 x 2.5 PU HOSE - BLACK
16
17
M20 DOME NUT
M4 x 45 CAP HD SCREW
M20 PLAIN WASHER
VENT PLUG
BRACKET MACHINING
TRIP ROD 3/2 VALVE
¼ - Ø4 PUSH IN ELBOW
¼ - Ø6 PUSH IN ELBOW
M4 x 25 CAP HD SCREW
M4 NYLOC NUT
M4 WASHER
1
2
3
4
14
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EN
104110 - SR20 Unit Ram Assembly
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EN
DR20, 30, 60, 120, 205 & DF205 Models
Installation
The ram plate base should be mounted on a stable and level floor.
The standard ram plate has 4 off - holes Ø16.5mm to enable the base to be securely fixed to the floor.
Suitable floor fixing ‘rawlbolts’ should be used which are designed to suit the floor material.
Base plate = 710mm x 460mm.
A compressed air supply is connected to the ½ BSP F connection to control the lift and lowering of the air
cylinders and supply the pump.
104102 -DR20, 30, 60
Mounting holes = 640mm x 390mm
104106 – DR120, 104094 – DR205 & 104173 – DF205
Base plate = 915mm x 600mm.
Mounting holes = 840mm x 520mm
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EN
104102 - DR20/30/60 Installation
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EN
104106 - DR120 Installation
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EN
104094 / 104173 – DR/F205 Installation
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EN
Operation Insructions
Setting up ram trip valve
1. Make sure that the air to the pump is turned off by fully unwinding the regulator on 104098.
2. Press the on (green) button on 104098. This indicator should now be green.
3. Place an empty drum under the ram plate. With the ram pressure set at 2 bar lower the ram into the drum
until it has made contact with the bottom of the drum. When the valve is tripped the indicator will switch to red
(meaning pump off).
4. Set the trip valve so that it has just tripped, by between 5 – 10mm. Test this a number of times to make sure
that the valve trips before the ram plate contacts the bottom of the drum.
5. If different drums are to be used then checks should be made to make sure that the valve is operated.
Setting up ram force for different materials
1. Place a fresh drum of material underneath the ram plate.
2. Open the ram plate primer.
3. Set the ram force to 2 bar.
4. Select the Up / Stop / Down controller to Down.
5. A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of the
cylinder.
6. Check that the ram is going down squarely into the drum.
7. As the ram plate goes into the drum, air will be pushed out of the vent.
8. When material starts to come out of the vent, close the primer screw assembly.
9. Operate pump and system under normal operating conditions. At all times checking the pump for cavitation.
On very thick, non-flowing materials pressures up to 5 bar may be required in order to prime the pump correctly.
However high ram pressures must not be used on light free-flowing materials as leaks around the ram seals
could develop.
10. When the air pressure is set use the Raising the ram from a drum procedure and remove drum from the
unit.
11. It is now time to set the speed of the Up and Down motion of the ram unit.
13. Do not use the pressure regulator to control the speed of the unit, as it will give an uneven movement.
12. Remove the cover from the 104097 control box mounted on the ram unit leaving the hoses connected.
Operate the up / down valve and at the same time screw in or out he control valve (silencer / speed controller).
The motion needs to slow enough so that removing an empty drum can be one smooth operation, about 1 full
stroke in 30 seconds.
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EN
Operation
Lowering the ram onto material
1. Place a fresh drum of material underneath the ram plate.
2. Open the ram primer screw assembly.
3. Select the Up / Stop / Down controller to down.
4. Make sure that the ram force is to the correct pressure. (see Setting up ram pressure).
5. A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of
the cylinders.
6. Check that the ram is going down squarely into the drum.
7. As the ram plate goes into the drum, air will be pushed out of the vent.
8. When material starts to come out of the vent, close the primer screw assembly.
9. The ram is now ready to use.
Raising the ram from a drum
1. Make sure that the pump is turned off, air pressure relieved and pump pressure also relieved.
2. Select the Up / Stop / Down controller to up.
3. As the ram starts to move inject small busts of compressed air by pressing the Drum Release button
mounted on the side of the unit. This will slowly push the drum off the ram.
4. Be very carefully not to inject too much air, as air can escape between the ram plate seal and the drum. This
is not dangerous but can make an unnecessary mess that requires cleaning.
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EN
1
1
1
1
1
1
1
1
1
1
1
1
DR20/30/60 Ram Unit Outfits Parts List
60L RAM PLATE ASSEMBLY – PU
1 60L RAM ASSEMBLY
30L RAM PLATE ASSEMBLY – PU
60L RAM PLATE ASSEMBLY - EPDM
193995
193918
CONNECTION KIT – NOT SHOWN
Item Part No. Description Qty. Remarks
MX……
193998
194268
1939995
20L RAM PLATE ASSEMBLY – PU
20L RAM PLATE ASSEMBLY - EPDM
30L RAM PLATE ASSEMBLY - EPDM
104102
193917
193737
MX68 PUMPS
MX11543, MX12241
68/115/122 MODELS
MX20024, MX22023
MX11568,
190/200/220 MODELS
CONNECTION KIT – NOT SHOWN
MOUNTING PLATE 1
MX11568,
190/200/220 MODELS
1
3
4
6
8
9
193916
193994
7
2
193996
PUMP ASSEMBLY – SEE SELECTION TABLE
CONNECTION KIT – NOT SHOWN
MOUNTING PLATE ASSEMBLY
MOUNTING PLATE ASSEMBLY
194005
194265
DR20/30/60 Ram Unit Outfit Assemblies
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EN
1
1
1
1
1
1
1
1
2 MX…… PUMP ASSEMBLY – SEE SELECTION TABLE
DR120 Outfit Parts List
Item Part No. Description Qty. Remarks
1 104106 120L RAM ASSEMBLY
3 194476 CONNECTION KIT – NOT SHOWN 68/115/122 MODELS
190/200/220 MODELSCONNECTION KIT – NOT SHOWN1940004
8 194257 CONNECTION KIT – NOT SHOWN MX20024 / MX22023
5 194001 CONNECTION KIT – NOT SHOWN 420/440/860/880
6 194477 CONNECTION KIT – NOT SHOWN MX11543 / MX12241
7 194478 CONNECTION KIT – NOT SHOWN MX11568
DR120 Outfit Assemblies
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EN
1
1
1
1
1
1
1
1
Remarks
1 104094 205L RAM ASSEMBLY
194264 CONNECTION KIT – NOT SHOWN 68/115/122 MODELS
DR205 Ram Unit Outfit Parts List
Item Part No. Description Qty.
194001 CONNECTION KIT – NOT SHOWN
PUMP ASSEMBLY – SEE SELECTION TABLEMX……2
190/200/220 MODELSCONNECTION KIT – NOT SHOWN1940004
3
7
8
194263 CONNECTION KIT – NOT SHOWN
420/440/860/8805
194253 CONNECTION KIT – NOT SHOWN
MX11543 / MX122416
194257 CONNECTION KIT – NOT SHOWN
MX11568
MX20024 / MX22023
DR205 Ram Unit Outfit Assemblies
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EN
1
1
1
1
1
1
1 MX20024 / MX22023
DF205 Ram Unit Outfit Parts List
Item Part No. Description Qty. Remarks
1 104173 205L RAM ASSEMBLY
2 MX…… PUMP ASSEMBLY – SEE SELECTION TABLE
3 194264 CONNECTION KIT – NOT SHOWN 68/115/122 MODELS
4 194000 CONNECTION KIT – NOT SHOWN 1 190/200/220 MODELS
5 194001 CONNECTION KIT – NOT SHOWN
6 194263 CONNECTION KIT – NOT SHOWN
420/440/860/880
7 194253 CONNECTION KIT – NOT SHOWN
MX11543 / MX12241
8 194257 CONNECTION KIT – NOT SHOWN
MX11568
DF205 Ram Unit Outfit Assemblies
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EN
1
1
1
1
2
2
2
2
4
2
2
4
4
2m
2m
104102 - DR20/30/60 Ram Unit Parts List
2
1
3
4
5
6
7
8
9
Item
104097
104098
104104
104105
165139
165373
177040
177041
193943
194013
170244
170245
Part No.
NOT SHOWN
NOT SHOWN
¼ - Ø6 PUSH IN ELBOW
DRUM STOP
M4 NYLOC NUT
M4 WASHER
Ø6 x 4 PU HOSE - BLACK
Ø4 x 2.5 PU HOSE - BLACK
10
11
12
13
RemarksQty.
RAM CONTROL BOX
RAM AIR REG SETUP
60L BARE RAM UNIT
TRIP ROD ASSEMBLY
M16 SPRING WASHER
M20 SPRING WASHER
M16 x 70 HEX HD BOLT
M20 DOME NUT - PLATED
M4 x 45 CAP HD SCREW
Description
14
15
DVX-30
DVX-31
165100
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EN
104102 - DR20/30/60 Ram Unit Assembly
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EN
1
1
1
2
2
2
1
1
4
1
2
2
1
1
4
4
3m
2m
3 104105 TRIP ROD ASSEMBLY
4 165100 M16 SPRING WASHER
5 165139 M20 SPRING WASHER
2 104098 RAM AIR REG SETUP
104106 - DR120 Ram Unit Parts Lists
Item Part No. Description Qty. Remarks
1 104097 RAM CONTROL BOX
6 165373 M16 x 70 HEX HD BOLT
7 177034 M20 HEX NUT - PLATED
8 177035 M20 STUD CONNECTOR
9 177041 M4 x 45 SOCKET HD CAP SCREW
10 193765 SUPPORT BAR
11 193943 ¼ - Ø6 PUSH IN ELBOW
12 194013 DRUM STOP
13 194299 120L RAM UNIT
14 194388 DR120 FOLLOWER PLATE
15 DVX-30 M4 NYLOC NUT
NOT SHOWN
DVX-31
170244
170245
M4 WASHER
Ø6 x 4 PU HOSE - BLACK
Ø4 x 2.5 PU HOSE - BLACK
16
17
18
NOT SHOWN
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EN
104106 - DR120 Ram Unit Assembly
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EN
1
1
1
2
2
2
1
1
4
1
2
2
1
1
4
4
3m
2m
104094 - Ram Unit Parts Lists
Item Part No. Description Qty. Remarks
1 104097 RAM CONTROL BOX
2 104098 RAM AIR REG SETUP
3 104105 TRIP ROD ASSEMBLY
4 165100 M16 SPRING WASHER
5 165139 M20 SPRING WASHER
6 165373 M16 x 70 HEX HD BOLT
7 177034 M20 HEX NUT - PLATED
8 177035 M20 STUD CONNECTOR
9 177041 M4 x 45 SOCKET HD CAP SCREW
10 193765 SUPPORT BAR
11 193943 ¼ - Ø6 PUSH IN ELBOW
12 194013 DRUM STOP
13 194294 205L RAM UNIT
14 194295 205L FOLLOWER PLATE
15 DVX-30 M4 NYLOC NUT
16 DVX-31 M4 WASHER
17 170244 Ø6 x 4 PU HOSE - BLACK NOT SHOWN
18 170245 Ø4 x 2.5 PU HOSE - BLACK NOT SHOWN
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EN
104094 - Ram Unit Assembly
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EN
1
1
1
4
2
4
4
2
2
1
1
1
2
2
1
1
1
4
4
8
4
3m
2m
104173 - Ram Unit Parts List
Item Part No. Description Qty. Remarks
1 104097 RAM CONTROL BOX
2 104098 RAM AIR REG SETUP
3 104105 TRIP ROD ASSEMBLY
4 163144 M8 HEX NUT
5 165100 M16 SPRING WASHER
6 165108 M8 SPRING WASHER
7 165134 M8 PLAIN WASHER
8 165139 M20 SPRING WASHER
18 DVX-129 M4 x 25 CAP HEAD SCREW
19
20
21
22
9 165373 M16 x 70 HEX HEAD BOLT
10 177034 M20 HEX NUT
11 177035 M20 STUD CONNECTOR
12 193765 SUPPORT BAR
13 193943 ¼ - Ø6 PUSH IN ELBOW
DVX-30
DVX-31
SS-3053-D
170244
170245
M4 NYLOC NUT
M4 WASHER
M8 x 25 C/SUNK SCREW
Ø6 x 4 PU HOSE - BLACK
Ø4 x 2.5 PU HOSE - BLACK NOT SHOWN
14 194013 DRUM STOP
15 194294 205L RAM UNIT
16 194664 205L FOLLOWER PLATE ASSY - STST
17 195717 ADAPTOR PLATE
NOT SHOWN
23
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EN
104173 - Ram Unit Assembly
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EN
4 = DRUM RELEASE
104097 - Ram Control Box Details
WHEN LINKED TO AUTOCHANGEOVER
D = DRUM EMPTY SIGNAL
E = PUMP START SIGNAL
A = MAINS AIR TO TRIP ROD
B = TRIP ROD SIGNAL
C = PUMP SHUT OFF SIGNAL
Ø4mm PUSH IN
START
PUMP
RAM
UP/DOWN
RAM FORCE
GUAGE
RAM FORCE
REGULATOR
STOP
PUMP
DRUM
RELEASE
PUMP STATUS
INDICATOR
(GREEN=ON / RED=OFF)
Ø6mm PUSH IN
1 = MAINS AIR INLET
2 = RAM UP
3 = RAM DOWN
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EN
104098 - Air Regulator Unit
PUMP STOP
PILOT SIGNAL FROM
CONTROL BOX(C)
½ OUTLET
TO PUMP
PUMP STOP
SILENCER
PILOT OPERATED
SHUT OFF VALVE
FILTER BOWL
5 MICRON½ INLET
BALL VALVE
MAINS AIR TO
CONTROL BOX (1)
PUMP AIR
PRESSURE GAUGE
INCOMING AIR
SAFETY VALVE – 8 BAR
PUMP AIR
REGULATOR
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EN
2
2
2
2
2
1
1
1
1
1
2
2
2
4
TRIP ROD ASSEMBLY
TRIP ROD CLAMP
VALVE BRACKET
TRIP ROD 3/2 VALVE
⅛ - Ø4 PUSH IN ELBOW
M4 x 25 CAP HEAD SCREW
M4 NYLOC NUT
M4 WASHER
Qty.
#
Description
M6 NYLOC
M6 x 20 CAP HD SCREW
M6 WASHER
M6 x 40 CAP HD SCREW
M6 x 16 BUTTON HEAD SCREW
VENT PLUG
0115-010211
163952
165129
165546
177031
192799
193902
193905
193906
193907
193908
DVX-27
DVX-30
DVX-31
2
1
3
4
5
6
7
8
9
10
11
12
Remarks
# - Recommended spares for 104160
13
14
Item Part No.
104105 - Trip Rod Assembly
104105 - Trip Rod Parts List
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EN
8
8
8
1
1
1
1
1
1
1
1
1
1
RemarksQty.
2
1
3
4
5
6
7
8
9
11
12
10
Ø10 SPRING WASHER (STST)
M10 PLAIN WASHER (ST ST)
M10 NYLOC NUT - PLATED
60L RAM PLATE MACHINING
PRIMER SCREW
LOWER SEAL CLAMP RING ASSEMBLY
¼ NON RETURN VALVE
¼ - Ø6 PUSH IN STRAIGHT
DescriptionItem
165123
165135
177005
193749
193754
193758
193768
193769
Part No.
193948
194481
194492
194482
194483
¼ MALE - 1/4 MALE NIPPLE
Ø290 EPDM SEAL
Ø290 PU SEAL
SCRAPER RING
Ø265 SEAL CLAMP RING
194480
194491
194480 / 194491 - Ram Plate 20L / 5G (Single Seal) Assemblies
194480 / 194491 - Ram Plate 20L / 5G (Single Seal) Parts List
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EN
8
8
8
1
1
1
1
1
1
2
2
1
177005 M10 HEX NUT
4 193749 60L RAM PLATE MACHINING
5 193754 PRIMER SCREW ASSEMBLY
193948
10
Item Part No. Description Qty. Remarks
7 193761 20L SEAL CLAMP RING
8 193768 ¼ NON RETURN VALVE
193769
193991
193913
¼ - Ø6 PUSH IN STRAIGHT - PLATED BRASS
Ø300 SEAL - EDPM
9
193994
193916
1 165123 Ø10 SPRING WASHER (STST)
2 165135 M10 PLAIN WASHER (ST ST)
3
6 193758 LOWER CLAMP RING ASSEMBLY
11 ¼ MALE - ¼ MALE NIPPLE - PLATED BRASS
Ø300 SEAL - PU
193994 / 193916 - Ram Plate 20L / 5G Assemblies
193994 / 193916 - Ram Plate 20L / 5G Parts List
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EN
8
8
8
1
1
1
1
1
1
2
2
1
Item Part No. Description Qty. Remarks
1 165123 Ø10 SPRING WASHER
2 165135 M10 PLAIN WASHER
3 177005 M10 HEX NUT
4 193749 60L RAM PLATE MACHINING
5 193754 PRIMER SCREW ASSEMBLY
6 193758 LOWER CLAMP RING ASSEMBLY
7 193760 30L SEAL CLAMP RING
8 193768 ¼ NON RETURN VALVE
9 193769 ¼ - Ø6 PUSH IN STRAIGHT
10
193992 Ø330 SEAL - EDPM 193995
193914 Ø330 SEAL - PU 193917
11 193948 ¼ MALE - ¼ MALE NIPPLE
193917 / 193995 - Ram Plate 30L / 7.5G Assemblies
193917 / 193995 - Ram Plate 30L / 7.5G Parts List
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EN
8
8
8
1
1
1
1
1
1
2
2
1
Item Part No. Description Qty. Remarks
1 165123 Ø10 SPRING WASHER
2 165135 M10 PLAIN WASHER
3 177005 M10 HEX NUT
4 193749 60L RAM PLATE MACHINING
5 193754 PRIMER SCREW ASSEMBLY
6 193758 LOWER CLAMP RING ASSEMBLY
7 193757 60L SEAL CLAMP RING
8 193768 ¼ NON RETURN VALVE
9 193769 ¼ - Ø6 PUSH IN STRAIGHT
10
193993 Ø380 SEAL - EDPM 193996
193915 Ø380 SEAL - PU 193918
11 193948 ¼ MALE - ¼ MALE NIPPLE
193918 / 193996 - Ram Plate 60L / 15G Parts List
193918 / 193996 - Ram Plate 60L / 15G Assemblies
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EN
4
1
1
1
1
1
1
1
1
2
2
Item Part No. Description Qty. Remarks
194390 ¾ STRAPPING - 1.6m LONG
1 181672 ¾ STRAP BUCKLE
2 193768 ¼ NON RETURN VALVE
3 193769 ¼ - Ø6 PUSH IN STRAIGHT
4 193944 ½ PLATED BRASS BALL VALVE
5 193945 ½ BSPT - ½ BSPT NIPPLE
10
11
6 193946 ½ MALE - ½ FEMALE ELBOW
7 193948 ¼ MALE - ¼ MALE NIPPLE
8 194296 ¾ PLUG
9 194298 RAM PLATE MACHINING
194389 RAM SEAL 1.3m
194388 - Ram Plate 120L / 30G Parts List
194388 - Ram Plate 120L / 30G Assemblies
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EN
4
1
1
1
1
1
1
1
2
1
2
7 193948 ¼ MALE - ¼ MALE NIPPLE
Item Part No. Description Qty. Remarks
1 181672 ¾ STRAP BUCKLE
2 193768 ¼ NON RETURN VALVE
8 194296 ¾ PLUG
9 202522 ¾ STRAPPING - 2.3m LONG
10 205027 205L RAM PLATE MACHINING
11 207064 RAM SEAL
3 193769 ¼ - Ø6 PUSH IN STRAIGHT
4 193944 ½ PLATED BRASS BALL VALVE
5 193945 ½ BSPT - ½ BSPT NIPPLE
6 193946 ½ MALE - ½ FEMALE ELBOW
194295 - Ram Plate 205L / 55G Assemblies
194295 - Ram Plate 205L / 55G Parts List
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EN
18
18
18
2
1
2
4
1
1
1
1
Item Part No. Description Qty. Remarks
1 163127 HEX NUT
2 165123 SPRING WASHER
3 177086 COUNTERSUNK SCREW
4 194521 ¾ PLUG
5 194522 ¾ - ½ NIPPLE
6 194667 PU SEAL
7 194668 SEAL RETAINER
8 194670 205L FOLLOWER PLATE FABRICATION
9 194671 NON RETURN VALVE
10 194672 ½ – Ø6 PUSH IN
11 194673 205L PRIMER HANDLE
194664 - Follower Plate 205L / 55G – Stainless Steel Assemblies
194664 - Follower Plate 205L / 55G – Stainless Steel Parts List
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EN
2
5
6
7
8
10
0114-016099
0114-016100
0114-014871
0114-009433
107867
Pump Lubrication
Pump Lubrication
Pump Lubrication
Pump Lubrication
Filter Element to be Specified Separately
Twin Filter Housing Assembly
Carbon St
Twin Filter Housing Assembly
St St
Filter Housing St St
Filter Housing Carbon St
Item Part No.
10787712
10787611
1078669
To Automatically change over to a Standby
Ram Unit when the Duty Ram Unit is empty
(Bottom Position)
Auto Change Over Panel
Description Remarks
1040991
4
0110-009131 – 50 Mesh
0110-009133 – 150 Mesh
0110-009134 – 200 Mesh
0114-014917 – 30 Mesh
0114-014886 – 50 Mesh
0114-014884 – 70 Mesh
High Pressure Filter (100
Mesh)
0110-009130
High Pressure Filter
(100 Mesh)
(500 bar Max.)
3 0114-011760
Water Based – 0.25L
Solvent Based – 0.25L
Water Based – 0.5L
Solvent Based – 0.5L
0114-014883 – 100 Mesh
0114-014882 – 150 Mesh
0114-014881 – 200 Mesh
191833 – 200 Micron Element St St
191834 – 400 Micron Element St St
192523 – 600 Micron Element St St
192524 – 1200 Micron Element St St
Filter Element to be Specified Separately
Accessories
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EN
1
1
1
1
2
2
2m
2m
2
2
2
1
1
2
2
2m
2m
2
2
2
2
2
2
250700
193943
193908
193907
170244
170245
Ø6 x 4 PU Hose – Black
Ø4 x 2.5 PU Hose - Black
Ø300 Seal - PU
¼ – Ø6 Push In Elbow
⅛ – Ø4 Push In Elbow
20L
30L
Ø300 Seal – EPDM
Description Qty Remarks
# Spare Parts For - (SR20) 104110 Ram Unit
# Spare Parts For – (DR20/30/60) 104102 Ram Unit
193908
193913
193991
1
2
6
7
8
9
10
11
Item Part No.
3/2 Trip Valve
Ram Cylinder Seal Kit
250700
193768
193769
193943
13
14
193915
193993
Ø380 Seal – PU
Ø380 Seal – EPDM
10
11
12
193991
193914
193992
Ø300 Seal – EPDM
Ø330 Seal – PU
Ø330 Seal – EPDM
9
8
7
6
5
4
3
1
170244
170245
193913
Item Part No. Description Qty Remarks
30L
4
5
193768
193769
¼ Non Return Valve
¼ – Ø6 Push In Straight
20L
Ram Cylinder Seal Kit
¼ Non Return Valve
¼ – Ø6 Push In Straight
¼ – Ø6 Push In Elbow
⅛ – Ø4 Push In Elbow
Ø6 x 4 PU Hose – Black
Ø4 x 2.5 PU Hose - Black
Ø300 Seal – PU
60L
60L
For Rams after
serial number:
42508
Ram Cylinder Seal Kit 22507242
1
12 194481 Ø290 WIPER SEAL - EPDM 1
SINGLE WIPER
PLATE
13 194492 Ø290 WIPER SEAL – PU 1
SINGLE WIPER
PLATE
For Rams after
serial number:
42508
Ram Cylinder Seal Kit2507243
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EN
2
2
4
1
1
2
1
3m
2m
2
2
2
4
1
1
2
1
3m
2m
2
# Spare Parts For - (DR120) 104106 Ram Unit
Item Part No. Description Qty Remarks
1 194389 Wiper ring
2 194390 Strapping
5 193769 ¼ – Ø6 Push In Straight
6 193943 ¼ – Ø6 Push In Elbow
3
4
181672
193768
Strap buckle
¼ Non Return Valve
# Spare Parts For – (DR205) 104094 Ram Unit
Item Part No. Description Qty Remarks
7 193948 ¼ Male – ¼ Male Nipple
8 170244 Ø6 x 4 PU Hose – Black
9 170245 Ø4 x 2.5 PU Hose - Black
10 250724 Ram Cylinder Seal Kit
1 207064
5 193769
6 193943
202522
181672
193768
2
3
4
Wiper ring
Strapping
Strap buckle
¼ Non Return Valve
¼ – Ø6 Push In Straight
¼ – Ø6 Push In Elbow
For Rams after
serial number:
42508
2Ram Cylinder Seal Kit25072411
7 193948
8 170244
9 170245
10 250700
¼ Male – ¼ Male Nipple
Ø6 x 4 PU Hose – Black
Ø4 x 2.5 PU Hose - Black
Ram Cylinder Seal Kit
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EN
2
18
18
18
1
1
2
1
3m
2m
2
2
1
# Spare Parts For - 104105 Trip Valve Kit
RemarksQtyDescription
3/2 Trip Valve193907
Part No.Item
1
8 194522 ¾ Male – ½ Male Nipple
# Spare Parts For – (DR205) 104173 Ram Unit
Item Part No. Description Qty Remarks
1 194667 PU Wiper Seal
2 163127 Hex Nut
3
½ Non Return Valve
6 194672 ½ – Ø6 Push In Straight
7 193943 ¼ – Ø6 Push In Elbow
165123 Spring Washer
9 170244 Ø6 x 4 PU Hose – Black
10 170245 Ø4 x 2.5 PU Hose - Black
11
12
250700
250724
Ram Cylinder Seal Kit
Ram Cylinder Seal Kit
4 177086 Countersunk Screw
5 194671
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EN
CYLINDER ROD HOUSING ASSEMBLY
RAM PISTON
Cylinder Service Reference – Spares Kit 250724
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EN
RAM SHAFT
GREASE - (AGMD-010)
GREASE INTERNAL
(AGMD-010)
RAM PISTON
TIGHTEN TO 50 Nm
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EN
NOTES
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NOTES
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NOTES
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EN
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
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Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
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Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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