- QF & QR 1000L & 300G Ram Unit Manual 77-3222 EN [ English ]
77-3222
QF & QR
1000L & 300G RAM UNIT
QF1000X-X-X-X
QR300GX-X-X-X
QF300GX-X-X-X
INSTALLATION MANUAL
4 Post Models
QR1000X-X-X-X
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
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EN
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
This Product is designed for use with: Solvent & Waterbased Materials
Notified body details and role:
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Incorporation
Product Description / Object of Declaration: QF/QR 1000L & QF/QR 300G 4 POST RAM UNITS
Suitable for use in hazardous area:
Protection Level: N/A
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
14/04/25
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EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Protection Level: N/A
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
14/04/25
Approved body details and role:
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
UKCA Declaration of Incorporation
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
QF/QR 1000L & QF/QR 300G 4 POST RAM UNITS
Suitable for use in hazardous area:
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EN
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
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EN
EPDM
Follower Seal Material Polyurethane
Weight without Pumps - 4 Post 1790 Kg / 3938 lbs
Maximum Stroke Speed 0.025m/s (1 min/stroke)
Specification
Drum Empty Signal & Feed 1/4 BSP (F)
Air Quality ISO 8573.1 Class 5.5.4
Dirt 40 microns
Water +7°C @ 7 bar (101 Psi)
Oil 25 mg/m³
Ram Stroke 1500mm / 59
Ram Cylinder Diameter Ø160
Ram Foorprint 2150mm X 1550mm
Unit Height - Down Position 2300mm
Unit Height - Up Position
Max. Inlet Air Pressure 10 Bar (145 Psi)
Working Pressure Range 2-10 Bar / 29-145 psi
Air Inlet - Pumps 1 BSP (F)
Air Inlet - Ram 1/2 BSP (F)
Down thrust per 1 bar of air pressure - 4 Post 7.25 KN / 1630 lbf
3800mm
Ram Seal Material
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EN
Note!
A 5/3 Valve with a normally closed centre position must be used to control the ram operation. With adjustable
exhaust flow control valves mounted to its exhaust ports. This allows speed control for the up/down operation of
the ram unit.
General Description
As the 1000L & 300G Ram Unit is primarily used for high volume production, a pair of Ram Units are normally
installed together on a Duty and Standby basis. The operational control of these two Ram units is performed by
an Auto change over Pneumatic Panel, allowing for one unit to be operational at all times.
The Four Post Ram Unit is designed to ensure correct ‘priming’ of the pump fluid section inlet and to prevent
‘cavitation’ when high viscosity materials are pumped. The unit will accommodate industry standard 1,000 Litre &
300G Totes and is provided with a location for the Tote Frame to ensure correct vertical alignment between the
Ram plate and the Tote.
The unit consists of 4 double acting air cylinder mounted vertically to a rigid base. The air cylinders apply force
through the thrust rods to a heavy-duty ram plate which ‘forces’ the material up into the pump fluid section.
The Ram plate has two tubular seals or two flat polyurethane follower seals (model dependant) which accurately
fit the inside of the tote, as material is used the ram plate descends, wiping the inside of the tote clean, reducing
wastage to a minimum.
Manual ‘Primer Screw Assemblies’ are also incorporated to assist with the initial priming of material when a new
tote is used.
Important Safety Note!
Before raising the ram unit for first operation or after a shutdown period:
Set the ram unit to down for a minimum of 30 seconds, this is to fill the top chamber of the cylinders with
pressurised air.
Once the top chamber of the cylinders are filled with pressurised air, set the ram unit to up.
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EN
A -
B -
C -
D -
E -
The ram plate base should be mounted on a stable and level floor. Level the unit using spirit level and metal
shims if required.
The standard ram plate has 6off - holes Ø21mm to enable the base to be securely fixed to the floor. Suitable M20
floor fixing should be used which are designed to suit the floor material. Base plate = 2150mm x 1550mm.
A compressed air supply is connected to the 1 BSP F connection to supply the pumps.
RAM UP - 1/2 BSP (F)
RAM DOWN - 1/2 BSP (F)
DRUM EMPTY MAINS - 1/4 BSP (F)
DRUM EMPTY SIGNAL - 1/4 BSP (F)
PUMP AIR INLET - 1 BSP (F)
QF & QR Installation
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EN
Part Number Selection
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EN
1.
2.
3.
4.
1
2.
3.
4.
5.
With the ram unit in the fully up position, the mastic tote tank is positioned in the location frame using a fork lift
truck.
The location frame is 1215 mm wide at its max. (An angled lead-in is incorporated into the framework at 1310
mm wide)
The fork lift operator must ensure that the tote tank lightly touches the back of the location frame as this
positions the tote exactly on the centre-line of the ram plate. The ram plate seal has a certain amount of
flexibility in construction and allows for minor ram plate / tote tank misalignment.
Once the tote tank is positioned, all four tote tank (anti-lift) tote retaining bars must be used to prevent the ram
plate lifting up the tote tank when raising the cylinder to remove the empty tote.
Operation Instructions
General Description
Flushing the System
Location of the Tote Tank
The Ram Plate performs four basic functions as follows:
Priming the pump inlet with material.
Wiping the side of the tote tank, thus reducing wasted material.
Preventing the material from coming into contact with air, thus inhibiting premature curing and skinning
over of material.
Preventing contamination of the material by foreign matter.
Before first use the system must be flushed. Flush the system using a compatible fluid. Check with your fluid
manufacturer or supplier for recommended flushing fluids.
To flush the system:
Place tote of compatible flush material under the follower plate.
Lubricate seals (typically first operation only).
Lower ram plate into flushing material tote, removing the air via the priming screws situated on the ram
plate.
Run the pumps to circulate and flush the system until clean.
Raise ram to remove follower plate from material, remove tote.
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EN
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Make sure that the pumps are turned off!
Place an empty tote under the ram plate. Lubricate seals. With the ram pressure set at 2-4 Bar lower the
ram into the drum until it has made contact with the bottom of the drum.
Set the trip valve so that it has just tripped, by between 5 – 10mm. Test this a number of times to make
sure that the valve trips before the ram plate contacts the bottom of the drum.
If different drums are to be used then checks should be made to make sure that the valve is operated. As
this valve will turn off the pump and start the other ram unit working.
Place a fresh drum of material underneath the ram plate.
Lubricate seals with compatible lubricant to the material being used. (Typically first operation only).
Open the ram plate venting screw.
Set the ram pressure to 2-4 Bar.
Select the Up / Stop / Down controller to Down.
A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of
the cylinder.
Check that the ram is going down squarely into the tote.
As the ram plate goes into the drum, air will be pushed out of the vent.
When material starts to come out of the vent, close the vent screw.
Operate pump and system under normal operating conditions. At all times checking the pump for
cavitation. On very thick, non-flowing materials pressures up to 6 Bar may be required, in order to prime
the pump correctly. However high ram pressures must not be used on light free-flowing materials as leaks
around the ram seals could develop.
When the air pressure is set use the Raising the ram from a drum procedure, and remove drum from
the unit.
Operation Instructions
Setting up ram pressure for different materials
Setting Ram Trip Valve
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EN
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
5.
A slight delay will occur before the ram starts to move. This is to allow air to exhaust from the ‘up’ side of
the cylinder.
Check that the ram is going down squarely into the drum.
As the ram plate goes into the drum, air will be pushed out of the vent.
When material starts to come out of the vent, close the vent screw.
The ram is now ready to use.
Make sure that the pumps are turned off, air pressure relieved and pump pressure also relieved.
Select the Up / Stop / Down controller to up.
As the ram starts to move inject the correct volume and pressure of compressed air to allow the ram
plate to leave the container with no sudden movements of the ram or blow out of material.
Be very carefully not to inject too much air, as air can escape between the ram plate seal and the drum.
This is not dangerous but can make an unnecessary mess that requires cleaning.
Too little air will generate a sudden upward movement of the ram plate as a vacuum is generated within
the container.
Operating Instructions
Pump Operation
Lowering the ram onto material
Raising the ram from a drum
The Pump or Pair of Pumps operational air is supplied from a separate compressed air take-off which
incorporates a filter/regulator unit.
Do not exceed an air supply pressure of 7 bar to the pump.
The pumps should not be operated continuously above 20 cycles/min.
Place a fresh drum of material underneath the ram plate.
Open the Primer Screw Assemblies.
Select the Up / Stop / Down controller to down.
Make sure that the ram pressure is to the correct pressure. (see Setting up ram pressure )
The ram units have either one or two air operated reciprocating pumps installed on the ram plate, this will be
dependent on the flow and pressure required for the application. The 3/2 control valve would be automatically
operated by the pneumatic panel during auto change-over or operator command to stop & start the pump.
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EN
NOTES
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EN
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
QF & QP Parts List
4
194718 AIR MOTOR SUPPORT ASSEMBLY - SINGLE PUMP
194683 AIR MOTOR SUPPORT ASSEMBLY - TWIN PUMP
5
194719 CONNECTION KIT - NOT SHOWN - SINGLE PUMP
194695 CONNECTION KIT - NOT SHOWN - TWIN PUMP
Ref. Part No. DESCRIPTION Qty. REMARKS
1000L TWIN PUMP FOLLOWER PLATE ASSY
194617 1000L TWIN PUMP FOLLOWER PLATE ASSY - ST ST
194714 1000L SINGLE PUMP RAM PLATE ASSY
194715 1000L SINGLE PUMP RAM PLATE ASSY - ST ST
194716 1000L TWIN PUMP RAM PLATE ASSY
194693 1000L TWIN PUMP RAM PLATE ASSY - ST ST
194724 300G SINGLE PUMP FOLLOWER PLATE ASSY
300G ONLY
194725 300G SINGLE PUMP FOLLOWER PLATE ASSY - ST ST
194726 300G TWIN PUMP FOLLOWER PLATE ASSY
194727 300G TWIN PUMP FOLLOWER PLATE ASSY - ST ST
194728 300G SINGLE PUMP RAM PLATE ASSY
194729 300G SINGLE PUMP RAM PLATE ASSY - ST ST
194730 300G TWIN PUMP RAM PLATE ASSY
194731 300G TWIN PUMP RAM PLATE ASSY - ST ST
1
104177 LH 4 POST 1000L RAM UNIT - NO FOLLOWER
104178 RH 4 POST 1000L RAM UNIT - NO FOLLOWER
104182 LH 4 POST 300G RAM UNIT - NO FOLLOWER
104183 RH 4 POST 300G RAM UNIT - NO FOLLOWER
2
104180 SINGLE PUMP AIR REG OUTFIT ASSEMBLY
104179 TWIN PUMP AIR REG OUTFIT ASSEMBLY
3
194711 1000L SINGLE PUMP FOLLOWER PLATE ASSY
1000L ONLY
194712 1000L SINGLE PUMP FOLLOWER PLATE ASSY - ST ST
194713
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EN
QF & QP Parts List
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EN
1 12
2 12
3 4
4 4
5 12
6 4
7 4
8 4
9 4
10 1
11 1
12 1
13 4
14 2
15 1
16 2
17 4
18 2
19 2
20 4
21 4
22 4194756 8 LINK CHAIN - 4.0x19x8mm - DIN5685
104176 - Bare 4 Post Ram Parts List
Ref. Part No. General Description Qty. REMARKS
194682 1/2 BSPT - Ø20 COMPRESSION FITTING - PLATED
194689 1/4 BULKHEAD
194690 Ø20 - 1/2 BSPT COMPRESSION ELBOW - PLATED
194753 Ø15 O/D PIPE - STST
194754 1/2 BSPT - Ø15 COMPRESSION FITTING - PLATED
194755 Ø10 x 71 SPLIT COTTER PIN - PLATED
194653 TOTE STOP LH SIDE
194654 TOTE STOP RH SIDE
194655 TOTE BACK STOP
194656 TOTE RETAINING PIN
194658 UP PIPE
194660 BARE RAM UNIT ASSEMBLY
177048 M24 SCHNORR WASHER - TYPE S
177058 M16 x 30 HEX HD BOLT - PLATED
177073 M6 PENNY WASHER - PLATED
177092 M24 NYLOC NUT - PLATED
194161 1/2 BULKHEAD
194638 TIE ROD
165097 M16 PLAIN WASHER PLATED
165100 M16 SPRING WASHER
165915 M6 x 12 SLOTTED PAN HEAD SCREW - PLATED
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EN
104176 - Bare 4 Post Ram Parts List
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EN
1 28
2 28
3 28
4 28
5 2
6 1
7 1
8 1
9 4
10 1
1
1
1
1
13 1
194712 - Stainless Steel
194711 - Carbon Steel
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
1000L - Single Pump Follower Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
194910 1000L UPPER FOLLOWER SEAL - PU
194624 SEAL RETAINER - ST ST
194629 PRIMER SCREW ASSEMBLY - ST ST
11
194748 FOLLOWER PLATE FABRICATION - ST ST
194747 FOLLOWER PLATE FABRICATION - CARBON
12
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
164470 M12 WASHER - ST ST
165044 M12 SPRING WASHER - ST ST
177082 M12 x 60 C/SNK SCREW - ST ST
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - STST
194909 1000L LOWER FOLLOWER SEAL - PU
163126 M12 HEXAGON NUT - ST ST
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EN
1 4
2 2
3 1
1
1
5 1
1
1
7 1
8 2
9 2
194715 - Stainless Steel
194714 - Carbon Steel
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
206647 1000L RAM TYRE - EPDM
206759 WIPER STRAP
1000L - Single Pump Ram Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - STST
4
194606 1000L RAM PLATE - SINGLE PUMP - ST ST
194604 1000L RAM PLATE - SINGLE PUMP - CARBON
194629 PRIMER SCREW ASSEMBLY - ST ST
6
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
181672 3/4 STRAP BUCKLE - ST ST
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EN
1 28
2 28
3 28
4 28
5 5
6 1
7 1
8 1
9 4
10 2
1
1
1
1
13 1
194617 - Stainless Steel
194713 - Carbon Steel
REF Part No. DESCRIPTION Qty. REMARKS
1000L - Twin Pump Follower Plate Parts List
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - ST ST
194909 1000L LOWER FOLLOWER SEAL - PU
194910 1000L UPPER FOLLOWER SEAL - PU
194624 SEAL RETAINER - ST ST
11
194639 FOLLOWER PLATE FABRICATION - ST ST
194732 FOLLOWER PLATE FABRICATION - CARBON
12
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
194629 PRIMER SCREW ASSEMBLY - ST ST
163126 M12 HEXAGON NUT - ST ST
164470 M12 WASHER - ST ST
165044 M12 SPRING WASHER - ST ST
177082 M12 x 60 C/SNK SCREW - ST ST
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EN
1 4
2 5
3 1
1
1
5 2
1
1
7 1
8 2
9 2
194693 - Stainless Steel
194716 - Carbon Steel
206647 1000L RAM TYRE - EPDM
206759 WIPER STRAP
1000L - Twin Pump Ram Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
TWIN PUMP RAM PLATE ASSEMBLY - STST
194605 TWIN PUMP RAM PLATE ASSEMBLY - CARBON
194629 PRIMER SCREW ASSEMBLY - ST ST
6
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
181672 3/4 STRAP BUCKLE
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - ST ST
4
194607
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EN
1 28
2 28
3 28
4 28
5 2
6 1
7 1
8 1
9 4
10 1
1
1
1
1
13 1
194725 - Stainless Steel
194724 - Carbon Steel
194435 300G FOLLOWER PLATE FABRICATION - CARBON
163126 M12 HEXAGON NUT - ST ST
164470 M12 WASHER - ST ST
165044 M12 SPRING WASHER - ST ST
177082 M12 x 60 C/SNK SCREW - ST ST
12
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
300G - Single Pump Follower Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
194913 300G LOWER FOLLOWER SEAL - PU
194914 300G UPPER FOLLOWER SEAL - PU
194759 300G SEAL RETAINER
194629 PRIMER SCREW ASSEMBLY - ST ST
11
194437 300G FOLLOWER PLATE FABRICATION - ST ST
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - STST
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EN
1 4
2 2
3 1
1
1
5 1
1
1
7 1
8 2
9 2
6
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
194848 300G RAM TYRE - EPDM
194849 WIPER STRAP
194729 - Stainless Steel
194728 - Carbon Steel
181672 3/4 STRAP BUCKLE - ST ST
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - STST
4
194851 300G RAM PLATE - SINGLE PUMP - ST ST
194850 300G RAM PLATE - SINGLE PUMP - CARBON
194629 PRIMER SCREW ASSEMBLY - ST ST
300G - Single Pump Ram Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
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EN
1 28
2 28
3 28
4 28
5 5
6 1
7 1
8 1
9 4
10 2
1
1
1
1
13 1
163126 M12 HEXAGON NUT - ST ST
164470 M12 WASHER - ST ST
165044
11
194438 300G FOLLOWER PLATE FABRICATION - ST ST
194436 300G FOLLOWER PLATE FABRICATION - CARBON
194692
12
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
M12 SPRING WASHER - ST ST
177082 M12 x 60 C/SNK SCREW - ST ST
194521 3/4 PLUG - ST ST
1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
300G - Twin Pump Follower Plate Parts List
REF Part No. DESCRIPTION Qty. REMARKS
194522 3/4 - 1/2 NIPPLE - STST
194913 300G LOWER FOLLOWER SEAL - PU
194914 300G UPPER FOLLOWER SEAL - PU
194757 300G SEAL RETAINER
194629 PRIMER SCREW ASSEMBLY - ST ST
194727 - Stainless Steel
194726 - Carbon Steel
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EN
300G - Twin Pump Ram Plate Parts List
1 4
2 5
3 1
1
1
5 2
1
1
7 1
8 2
9 2
194731- Stainless Steel
194730 - Carbon Steel
181672 3/4 STRAP BUCKLE
194521 3/4 PLUG - ST ST
194522 3/4 - 1/2 NIPPLE - ST ST
4
194853 300G TWIN PUMP RAM PLATE ASSEMBLY - STST
194852 300G TWIN PUMP RAM PLATE ASSEMBLY - CARBON
REF DESCRIPTIONPart No. Qty. REMARKS
194629 PRIMER SCREW ASSEMBLY - ST ST
6
194671 1/2 NON RETURN VALVE - ST ST
194745 1/2 NON RETURN VALVE - CARBON
194692 1/2 BSPT - Ø12 PUSH IN STRIAGHT - PLATED
194848 300G RAM TYRE - EPDM
194849 WIPER STRAP
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104180 - Single Pump Air Control
0114-014774 SAFETY VALVE 8 BAR [116 PSI]
165108 M8 SPRING WASHER
165134 M8 PLAIN WASHER
165551 M8 x 16 SOCKET CAP SCREW
194752 AIR REG SETUP - SINGLE PUMP
REF Part No. DESCRIPTION Qty. REMARKS
GA-382-P AIR PRESSURE GAUGE
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3 4
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0114-014774 SAFETY VALVE 8 BAR [116 PSI]
165108 M8 SPRING WASHER
165134 M8 PLAIN WASHER
165551 M8 x 16 SOCKET CAP SCREW
194688 AIR REG SETUP - TWIN PUMP
GA-382-P AIR PRESSURE GAUGE
104179 - Twin Pump Air Control
REF Part No. DESCRIPTION Qty. REMARKS
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A
B
C
D
E
F
G
A
B
C
D
E
Removing worn or damaged Wiper Ring
Raise follower or ram plate from tote.
Remove tote tank from unit.
Wipe ram follower plate clean of fluid.
Separate the joint of the wiper ring to expose the retaining clamp.
Bend back strap to unveil grubscrew clamps.
Loosen the grubscrews and pull strapping through the clamps.
Remove the wiper ring.
Installing a new Wiper Ring
Slide the retaining strap through the new wiper ring.
Slide 2 strap buckles onto the new strapping.
Bend back the strapping approximately 60mm.
Fold strapping back into strap buckles. See below.
Install wiper ring onto follower plate. Ensure join is located 180° to join of other wiper ring.
Wiper Ring Replacement Instructions
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F
G
H
I
J
Using banding tool 501950 grip the strapping, turn handle of tool clockwise to tighten.
Tighten until you see the strap stops moving through the buckles.
Apply Loctite 243 and tighten grubscrews on the buckles.
Using the banding tool, cut the strap and fold remaining length back over the front of the buckles.
Using a rubber mallet pound the wiper ring all the way around until the join is butted together.
Wiper Ring Replacement Instructions
NOTE: You will need a special banding tool to tighten the strapping. Part number:
501950.
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7 28
8 28
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M12 x 60 C/Sunk Screw - ST ST
Recommended Spares for 1000L Ram Unit (QR1000)
Recommended Spares for 1000L Follower Unit (QF1000)
194909 1000L Lower Follower Seal - PU
194910 1000L Upper Follower Seal - PU
194172 Trip Valve
194913 300G Lower Follower Seal - PU
194914 300G Upper Follower Seal - PU
194172 Trip Valve
250747 Cylinder Seal Kit
163126 M12 Hex Nut - ST ST
206647 Wiper Ring - EPDM
206759 Wiper Strap
181672 Strap Buckle
194172 Trip Valve
250747 Cylinder Seal Kit
501950 Wiper Assembly Tool
REF Part No. DESCRIPTION
164470 M12 Plain Washer - ST ST
165044 M12 Spring Washer - ST ST
177082 M12 x 60 C/Sunk Screw - ST ST
Recommended Spares for 300G Ram Unit (QR300G)
194848 Wiper Ring - EPDM
194849 Wiper Strap
Qty. REMARKS
Spare Parts
REF Part No. DESCRIPTION Qty. REMARKS
REMARKSQty.DESCRIPTIONPart No.REF
REF Part No. DESCRIPTION Qty. REMARKS
Recommended Spares for 300G Follower Unit (QF300G)
250747 Cylinder Seal Kit
163126 M12 Hex Nut - ST ST
164470 M12 Plain Washer - ST ST
165044 M12 Spring Washer - ST ST
177082
181672 Strap Buckle
194172 Trip Valve
250747 Cylinder Seal Kit
501950 Wiper Assembly Tool
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Accessories
106960 Auto Changeover Panel
0114-016099 Water Based Pump Lubrication 0.25L
0114-016100 Solvent Based Pump Lubrication 0.25L
0114-014871 Water Based Pump Lubrication 0.5L
860 CC/Cycle - 15:1 Ratio - Chop Check Pump CMX / SMX
MX86023 860 CC/Cycle - 23:1 Ratio - Chop Check Pump CMX / SMX
0114-009433 Solvent Based Pump Lubrication 0.5L
107867 High Pressure System Filter - Carbon Steel
501950 Wiper Assembly Tool
104180 Single Pump Air Controls - Pilot Reg
104179 Twin Pump Air Controls - Pilot Reg
Pump Options
MX88015 880 CC/Cycle - 15:1 Ratio - Ball Check Pump CMB / SMB
MX88023 880 CC/Cycle - 23:1 Ratio - Ball Check Pump CMB / SMB
All pumps are available with either Plasma Nitrided Carbon Steel (C) or Ceramic
Coated Stainless Steel Shafts (S).
Standard seal option is PTFE & UHMW-PE. Other seal materials are available on
request.
Accessories & Pump Options
REF Part No. DESCRIPTION Qty. REMARKS
REMARKSQty.DESCRIPTIONPart No.REF
MX42030 420 CC/Cycle - 30:1 Ratio - Chop Check Pump CMX / SMX
MX42046 420 CC/Cycle - 46:1 Ratio - Chop Check Pump CMX / SMX
MX44030 440 CC/Cycle - 30:1 Ratio - Ball Check Pump CMB / SMB
MX44046 440 CC/Cycle - 46:1 Ratio - Ball Check Pump CMB / SMB
MX86015
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EN
Pumps will not prime properly.
Not enough ram pressure for
material being pumped.
Increase ram down pressure.
Faulty tote (bent) has stopped
follower/ram plate from
continuing into tote.
Replace tote.
Troubleshooting
Problem Possible Cause(s) Solution(s)
Ram raises or lowers too fast.
Ram air pressure too high. Decrease ram air pressure.
Restrictors too open. Close resctictors.
Ram will not raise or lower.
Not enough air pressure. Increase ram pressure.
Mains airline restricted or
blocked.
Check airline.
Material coming past follwer/ram
plate seals.
Ram air pressure too high. Decrease ram air pressure.
Worn or damaged seals. Replace seals.
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NOTES
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NOTES
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WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
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© 2025 Binks US, LLC. All rights reserved.
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
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