- Polyester Dispensing Sys Literature CE-1 [ English ]
All the advanced technologies and equipment you need
for today’s MACT-compliant composites applications.
CE-1 1/01
for non-atomized and airless
spray applications
BPC-101-00 LEL brochure 1/22/01 10:15 AM Page 2
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Complete Line of Systems
for All Your Composite Manufacturing Needs
Binks and Poly-Craft, well established
brands of ITW (Illinois Tool Works), and
enjoying the same market focus and
management synergies as ITW Plexus®
and ITW SprayCore®, offer a full range
of equipment options to best meet your
composites manufacturing requirements:
� Non-atomizing technology
� Uniform, consistent, reliable mix
� Precision mixing for better cure of
material
� Increased throughput
� Increased pump and packing life
� Large resin passages
� Operates at 150 – 300 psi at the
pump and low pressure at the
spray gun
Production-Proven
MACT-compliant Systems
and Components
8. Priming valve
9. 55 gallon siphon feed kit
10. Catalyst alarm
Standard Features
Not Shown:
4
6
5
2
1
3
7
Standard Features of a
Typical LEL Chopper Unit
1. 12’ pneumatic boom
2. Air control (pump runaway
valve is optional)
3. LEL gun with chopper / cutter
(non-atomized)
4. Pump assembly (Comet 3D – 4:1 ratio,
3 GPM pump)
5. Manual relief valve and gauge
6. Resin filter with pulsation bottle
7. ASME Code flush tank
BPC-101-00 LEL brochure 1/22/01 10:15 AM Page 3
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Lamination Systems
MACT-compliant Low Emission Laminators
Our total commitment to the FRP and
composites industries provides our customers
with many production and environmental
advantages. Our full line of MACT-compliant
LEL Systems and components consistently
delivers the kind of high quality, bottom-line
results today’s manufacturers need.
� Uniform, consistent, reliable mix
� Reduced overspray
� Internal mix of catalyst and resin for
environmental compliance
� One-touch flush for easy cleaning
� Cartridge resin needle and seat assembly
� Optional attachments for flo-coating and
airless spray available
� Resin cartridge needle assembly changes
out in less than five minutes
� Catalyst alarm:
– Instant response ensures less re-work
– Simple pipe fittings for easy installation
– Easily adaptable to fit any current system
– 9-volt battery power for maximum safety
– Horn sounds if catalyst or resin flow is
interrupted
Offering You the Very Best
Production Systems
Ordering Information
PART NUMBER DESCRIPTION PUMP/RATIO HOSES CUTTER BOOM FLUSH TANK
105-5000 Wall Mount Wet-Out Comet D 4.5:1 25' No No Yes
105-5001 Wall Mount Chopper Comet D 4.5:1 25' Yes Yes Yes
105-5100 Portable Wet-Out Comet D 4.5:1 25' No No Yes
105-5101 Portable Chopper Comet D 4.5:1 25' Yes No Yes
105-5200 Cart Mount Wet-Out Comet D 4.5:1 25' No No Yes
105-5201 Cart Mount Chopper Comet D 4.5:1 25' Yes Yes Yes
For maximum
versatility, the LEL
model #207-12240
can be used with
either a flo-coater tip
or a spray tip.
All units furnished with the Poly-Craft LEL gun.
The Catalyst Flow Alarm will alert an operator to any
change in catalyst or resin flow at virtually any flow rate.
BPC-101-00 LEL brochure 1/22/01 10:16 AM Page 4
Lamination Systems
MACT-compliant Low Emission Laminators
4
The new Binks Century LEL external-mix
guns are MACT-compliant and are appropri-
ate for use in environments where solvent
flushing is undesirable. The Century gun’s
legendary ease-of-use, comfort, and low
maintenance, produce a state-of-the-art
system.
Binks Century LEL
External Mix Systems
Ordering Information
� Non-atomizing technology
� Significant material savings
� Low emission levels
� Optimum catalyzation
� Reduced overspray
� Low maintenance
� Solvent flush not required
� Catalyst alarm
PART NUMBER DESCRIPTION PUMP/RATIO HOSES GUN
105-5300 Wall Mount Wet-out Comet D / 4.5:1 25' Binks Century LEL
105-5301 Wall Mount Chopper Comet D / 4.5:1 25' Binks Century LEL
105-5400 Portable Wet-out Comet D / 4.5:1 25' Binks Century LEL
105-5401 Portable Chopper Comet D / 4.5:1 25' Binks Century LEL
105-5500 Cart Mount Wet-out Comet D / 4.5:1 25' Binks Century LEL
105-5501 Cart / Boom Chopper Comet D / 4.5:1 25' Binks Century LEL
Ordering Information
Complete MACT-compliant systems featuring
the Poly-Craft LEL gun and Unison precision
cataylist metering pump. Poly-Craft LEL
systems are easy to use and offer repeatability
you can count on. Resin cartridge needle
assembly can be changed in less than five
minutes. Varied pumps and mounting styles
are available for maximum versatility.
Poly-Craft LEL™
Systems
� MACT-compliant Poly-Craft LEL gun
� Easy maintenance – one touch easy flush
� Infinitely variable Catalyst delivery
from .5% to 3.5%
� Catalyst alarm:
– Instant response ensures less re-work
– Horn sounds if catalyst or resin
flow is interrupted
It’s Easy To Upgrade Your Existing Century
Equipment To LEL Technology!
PART NUMBER DESCRIPTION PUMP/RATIO HOSES CUTTER BOOM FLUSH TANK
205-5000 Wall Mount Wet-Out Unison 8:1 25' No No Yes
205-5001 Wall Mount Chopper Unison 8:1 25' Yes Yes Yes
205-5100 Portable Wet-Out Unison 8:1 25 No No Yes
205-5101 Portable Chopper Unison 8:1 25' Yes No Yes
205-5200 Cart Mount Wet-Out Unison 8:1 25' No No Yes
205-5201 Chopper System Unison 8:1 25' Yes Yes Yes
All units furnished with the Poly-Craft LEL gun.
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Gel Coat Systems
Binks Super-Slave and Poly-Craft Unison Gel Coat Systems
PART NUMBER DESCRIPTION PUMP/RATIO HOSES GUN
105-1368 Cart Mount B6 D 20:1 25' Binks Century HVLP
105-1358 Cart Mount B5 D 14:1 25' Binks Century HVLP
105-1396 Wall Mount B6 D 20:1 25' Binks Century HVLP
105-1395 Wall Mount B5 D 14:1 25' Binks Century HVLP
PART NUMBER DESCRIPTION PUMP/RATIO HOSES GUN # COLORS
205-950-U Cart Mount Unison / 12:1 25' Poly-Craft 755 HVLP 1
205-951-U Cart Mount Unison / 12:1 25' Poly-Craft 755 HVLP 2
205-2200 Cart Mount Unison / 12:1 25' Poly-Craft 755 HVLP 4
Ordering Information
Ordering Information
Binks cart-mounted gel coat systems with the
Super-Slave System (shown at right) feature
the Binks Century HVLP Gun. These systems
incorporate an integrated slave catalyst pump
to ensure a locked-in catalyst control.
Proven Binks Century
HVLP Systems
� Positive volumetric control
� Lower velocity spray
� All systems comply with California’s
SCAQMCD rule 1162 and others
� All systems equipped with drop-forged
gun heads and handles
� Maximum mobility
This practical cart-mounted gel coat system
features the Poly-Craft-755 HVLP air-assisted
airless gun. The basic system, with a 12:1
ratio, can be used to apply gel coat in a
highly efficient soft spray.
Poly-Craft Unison Slave
Gel Coat Systems
� Extremely rugged production system
� Reliable, trouble-free material delivery
� 100% more filter area than other systems
� Incorporate the Unison precision
proportioning system
� Are fully and easily portable
� Available in 2-color or 4-color models
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Granite Spray Unit
The Poly-Craft Grani-Tec Spray System
enables you to produce granite-effect gel coat
finishes directly from the shipping container.
Unlike other systems that continually clog
and deliver uneven spray patterns, the
Poly-Craft system –
Top Quality Grani-Tec
Quickly, Easily
� Has an automatic recirculation mode to
ensure consistently high quality production
� No static pressure
� Delivers fast, predictable spray patterns
� Allows rapid triggering
� Requires less than 10 psig pressure
� Works right out of the box–no set-up
PART NUMBER DESCRIPTION PUMP/RATIO HOSES GUN
205-1000 Portable Cart Mount 3:1 Funny Pump* 18' Model GG-1055
Ordering Information
Syntactic Foam Unit
� Complete system with transfer pump, four
blade agitator (SS) and drum elevator
� LEL internal mix gun with airless tip
� Catalyst alarm with shut down
� ASME Code flush tank
Efficient, Portable,
and Reliable
Offered with either the Binks Century or
Poly-Craft LEL syntactic foam guns, the
Binks Syntactic Foam Unit is a fully portable
engineered system built to deliver the best
quality product with the highest efficiency.
PART NUMBER DESCRIPTION PUMP/RATIO HOSES GUN
105-1176 Syntactic Foam Unit B6 D 20:1 50' Binks Century HVLP
105-1179 Syntactic Foam Unit B6 D 20:1 50' LEL syntactic foam
Ordering Information
Also available with 3:1 Excel pump and 4:1 Funny and Excel pumps.*
BPC-101-00 LEL brochure 1/22/01 10:16 AM Page 7
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MACT-compliant and Standard Spray Guns
MODEL DESCRIPTION
207-12200 Poly-Craft LEL Wet Out
207-12240 Poly-Craft LEL Chop
Poly-Craft LEL
� MACT-compliant – non atomizing
technology
� Easy maintenance
� Internal mix
� One-touch flush
� Optional attachments for flow coating
and airless spray
MODEL DESCRIPTION
102-3600 Binks Century LEL Wet Out
102-3655 Binks Century LEL Chop
Binks Century LEL
� MACT-compliant–non atomizing
technology
� Optimum cataylization
� External mix – no flush
� Reduces overspray
� Low maintenance
MODEL DESCRIPTION
202-755 Poly-Craft HVLP GelCoat
202-705 Poly-Craft HVLP Wet Out
202-715 Poly-Craft HVLP Chop
Poly-Craft HVLP
� Hydraulically assisted air atomization
� Complies with SCAQMD 1162
� Field tested reliability
MODEL DESCRIPTION
102-2500 Binks Century HVLP GelCoat
102-2400 Binks Century HVLP Wet Out
102-2455 Binks Century HVLP Chop
Binks Century HVLP
� Fully complies with all HVLP
requirements
� Optimum catalyzation
� Works with heavy materials
� Low maintenance
MODEL DESCRIPTION
105-1236 2001 GW
MODEL DESCRIPTION
105-1084 7N Gun System
Plural Component Outfits
� Ideal for touch-up and repair
� Includes (66ss x 66SD) gun, 2 qt. cup, two-
5’ hoses, and air control valve
� Ideal for polyester flake /granite
coating
� Includes a 7N gun, 2 gal. resin tank,
2 gal. flush tank, 1 gal. catalyst tank
and 25’ air / fluid hose assembly
MODEL DESCRIPTION
2001 66ss x 66SD 2001*
2001 66ss x 66PB 2001*
Mach 1 97 x 97P MACH 1
115 78ss x 78SD 115*
Standard Spray Guns
� Lightweight, conventional gun for
touch-up/repair of gel coat and
FRP wet-out
� Lightweight HVLP spray gun (MACH 1)
� Finger trigger touch up gun (115)
Gun not shown.*
BPC-101-00 LEL brochure 1/22/01 10:16 AM Page 8
© 2001 ITW Composites Equipment. Printed in U.S.A. CE-1 1/01 2.5M
North American Office
ITW Composites Equipment
195 Internationale Blvd.
Glendale Heights, IL 60139
630-237-5000
Fax 630-237-5012
www.binks.com
www.poly-craft.com
Customer Service
1-877-849-9564
Technical Support
1-800-270-1953
ext. 5164 or 5132
or
1-800-423-3694
MACT-compliant Technologies and Equipment.
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