- MX1212 & MXL1212 Pump Manual 77-3205 EN [ English ]
Patent 7,603,855
Models: MX1212‡‡ & MXL1212‡‡, ‡‡=PL (PTFE/Leather),
PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
MX1212 & MXL1212
Pump & Packages
INSTALLATION MANUAL
77-3205
EN
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
77-3205 R4.0 (05/2025) 2/48 www.binks.com
EN
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
22/04/2025
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EN
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
Suitable for use in hazardous area: Zone 1/Zone 2
Element Materials Technology Warwick Ltd. UK. (0891)
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
20/05/2025
77-3205 R4.0 (05/2025) 4/48 www.binks.com
EN
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
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EN
A
C
B
Patent 7,603,855
SPECIFICATION - Bare Pump
Fluid outlet connection: 3/8 BSP(m)/NPS(m)
Models: MX1212‡‡ & MXL1212‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE),
PU (PTFE/UHMWPE), UC (U-Cups)
12:1
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 96 bar [1390 psi]
Displacement per cycle: 72 cc [2.4 oz]
Air inlet connection: Ø12mm Hose
Fluid inlet connection: 3/4 NPS(m)
Ratio:
Output @ 60 cycles / min: 4.3 l/m [1.2 US gal/m]
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
inlet pressure:
147 l/m [5.2 SCFM]
Maximum recommended continous cycle rate [cycles/min]: 20
Weight: 13 kg [28.4 lbs]
Wetted parts materials of construction:
Stainless Steel, Tungsten Carbide, PTFE,
Polyethylene, Leather, Ceramic.
Sound level: 96.2 dB
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EN
NOTES
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EN
1
4
6
FLUID PRESSURE RELIEF VALVE (IF
FITTED)
SPRAY GUN
7
9 EARTH CABLE AIR MOTOR
10
WARNING
WARNING
WARNING
WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT
PUMP MUST BE GROUNDED BEFORE OPERATING, TO PREVENT STATIC
CHARGES.
HOSES MUST HAVE A SUITABLE WORKING PRESSURE ABOVE THE MAXIMUM
PRESSURE POSSIBLE.
13
14 RELIEF/RETURN HOSE (IF FITTED)
15 FLUID CONTAINER
LUBRICANT
0114-016099 SOLVENT BASED MATERIALS
0114-016100 WATER BASED MATERIALS
11
FLUID FILTER (IF FITTED)
8 LUBRICATION CUP & LEVEL
AIR SHUT OFF VALVE (IF FITTED)
EARTH CABLE FLUID FILTER (IF FITTED)
FLUID SUCTION HOSE/SUCTION
TUBE/GRAVITY HOPPER - DEPENDING ON
MODEL
12
AIR PRESSURE REGULATOR (SPRAY GUN)
(IF FITTED)
PUMP OPERATION AND CLEANING
AIR SUPPLY
2
3
AIR PRESSURE REGULATOR
BINKS PUMP
5
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EN
1.
2.
3.
4.
5.
6.
GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm.
CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN.
ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING.
FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL
SIGHT GLASS.
ENSURE RETURN HOSE (14) IF FITTED, IS DIRECTED INTO THE FLUID CONTAINER (15).
ENSURE SUITABLE FILTER MESH (100 MESH, 150 µm STD) IS INSTALLED IN THE FILTER(7).
INSTALLATION
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EN
1.
2.
4.
a)
5a.
6a.
7a.
8a.
b)
5b.
7b.
ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE (3) TO ZERO, AND OPEN VALVE (5)
IF FITTED AND CLOSE TRIGGER.
IF (5) IS NOT FITTED.
TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR
PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6b. ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE(3) TO ZERO AND ENSURE NO
PRESSURE IS LEFT IN THE HOSE AND GUN BEFORE CLOSING THE TRIGGER.
NOTE
CLOSE VALVE (5) AND TRIGGER SPRAY GUN INTO CONTAINER FOR SEVERAL MINUTES TO CLEAN HOSE
& GUN.
CAUTION
REPEAT CLEANING PROCESS UNTIL CLEANING FLUID HAS NO CONTAMINATION,
ESPECIALLY IF THE PUMP WILL NOT BE USED IMMMEDIATELY, OR HAS BEEN USED
WITH 2 COMPONENT PAINTS.
WHEN THE SPRAY GUN IS NOT IN USE THE SAFTEY LOCK SHOULD BE ENGAGED TO
PREVENT ACCIDENTAL OPERATION.
CLEANING THE PUMP
NOTE
THE PUMP HAS BEEN TESTED WITH OIL, WATER OR OTHER MATERIAL. CLEAN THE
PUMP PRIOR TO USE TO AVOID ANY CONTAMINATION.
INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH SUITABLE
CLEANING FLUID.
CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE
(5) IF FITTED.
3. REMOVE FLUID NOZZLE FROM THE SPRAY GUN FOR RETURNING FLUID INTO THE CONTAINER.
CONNECT AIR SUPPLY.
IF (5) IS FITTED:
OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
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EN
1.
2.
3.
4.
a)
5a.
6a.
7a.
b)
5b.
6b.
8.
9.
10.
11.
STARTUP
INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID
TO BE SPRAYED
CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE
(5) IF FITTED.
REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER.
CONNECT AIR SUPPLY
IF (5) IS FITTED:
OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
IF (5) IS NOT FITTED.
TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR
PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
KEEP TRIGGER OPEN UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AERATION, THEN RELEASE
TRIGGER.
WHEN FLUID FLOWS THROUGH HOSE (14) WITHOUT AERATION, CLOSE VALVE (5).
OPEN SPRAY GUN TRIGGER UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AIR, THEN RELEASE
TRIGGER.
REDUCE REGULATOR PRESSURE (3) TO ZERO.
APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS FITTED.
INCREASE REGULATOR PRESSURE (3) UNTIL DESIRED ATOMISATION IS ACHIEVED FROM SPRAY GUN.
INCREASE REGULATOR PRESSURE (12) TO ACHIEVE DESIRED SPRAY FAN.
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EN
1.
2.
3.
4.
5.
6.
7.
8. CLEAN AS INSTRUCTED AND SOAK/CLEAN SPRAYGUN FLUID NOZZLE.
TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE-PRESSURISED.
CLOSE VALVE (2) AND REMOVE AIR SUPPLY.
APPLY SPRAY GUN SAFETY LOCK.
NOTE
IF THE SYSTEM IS NOT USED FOR AN EXTENDED PERIOD IT IS RECOMMENDED TO BE
FILLED WITH A LIGHT OIL AFTER CLEANING.
ATEX special conditions for safe use:
Earth connection, Binks Part No. 0114-011798
SHUT DOWN
REDUCE REGULATOR PRESSURE (3) AND (12) TO ZERO.
TRIGGER GUN TO REDUCE SYSTEM PRESSURE.
OPEN VALVE (5) SLOWLY IF FITTED.
APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED
Pump Earthing
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
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EN
PL PP PU UC
AX85S 1 1 1 1
1 - - -
- 1 - -
- - 1 -
0115-010001 3 3 3 3
0115-010725 3 3 3 3
0115-010159 1 1 1 1
0115-010113 2 2 2 2
0115-010655 1 1 1 1
1 1 1 1
2 2 2 2
1 1 1 1
•
∆
0114-014179
Replace with new if removed.
GROUND WIRE
SPRING WASHER
SOCKET HEAD CAP SCREW
MX1212 & MXL1212 BARE PUMP
FX12UC/FXL12UC
SLOTTED SET SCREW 3 3
9
0114-011798
0114-009743
7
8
FX12PP/FXL12PP
FX12PU/FXL12PU
3
TIE ROD
2
MX1212 & MXL1212
FLUID SECTION (U-CUPS)
166001
Part only available in repair kits: 0115-010305, 0115-010307, 0115-010309, 0115-010387 and 0115-
010730.
3 ∆
4
5
6 •
PART
NUMBER
Part only availble in AX85 Hardware kit: 0115-010213.
ITEM DESCRIPTION
QUANTITY
AIR MOTOR
FX12PL/FXL12PL
1
FLUID SECTION (PTFE/UHMW)
SOCKET HEAD CAP SCREW
•
FLUID SECTION (PTFE/LEATHER)
- - -
1
FLUID SECTION (PTFE)
3
MOTOR ROD ADAPTER
LOCKING CLIP
GUARD
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EN
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
MX1212 & MXL1212 - BARE PUMP - MAINTENANCE
MAINTENANCE SYMBOLS
RECOMMENDED LUBRICANT LEVEL
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
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EN
NOTES
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EN
Pump runs erratically
Blocked siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Replace or clean the parts as
necessary.Stuck lower ball.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and
sleeve assembly as necessary.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
Material in solvent cup. Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Continuous air leak from the
exhaust
Worn poppet assemblies. Replace poppet assemblies.
MX1212 & MXL1212 - BARE PUMP - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Pump will not start
No compressed air. Check compressed air supply.
Spray tip is blocked. Clean or replace the spray tip.
Erratic operation of air motor,
air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
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EN
Patent 7,603,855
SPECIFICATION
Piston Diameter: 85 mm [3.3 in]
Stroke length: 75 mm [3.0 in]
20
Air inlet connection:
Maximum air inlet pressure: 8 bar [116 psi]
Ø12mm Hose
AIR MOTORAX85S
Maximum recommended continous cycle rate [cycles/min]:
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EN
●
◊
□
∆
MAINTENANCE SYMBOLS
AX85S AIR MOTOR
Parts are included in 0115-010215 AX85 Repair Kit.
Parts are included in 0115-010217 AX85 Seal Kit.
Parts are included in 0115-010226 Air Motor Valve Repair Kit.
Parts are included in 0115-010213 AX85 Hardware Kit.
DISASSEMBLY ORDER
(Reverse for assembly)
ITEM NUMBER
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
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EN
1 ○ 0115-010023
2 ○ 0115-010022
3 ∆ 0115-010026
4 ○∆ 0115-010073
5 ○ 0115-010019
6 ○+§□ 0115-010021
7 ○+□ 0115-010020
8 ○∆ 0115-010024
9 ○ 0115-010097
10 ○∆ 0115-010107
11 ○□ 0115-010018
13 ○□ 0115-010017
14 ○+□ 0115-010016
15 ○□ 0115-010015
16 ○ 0114-014774
17 ○+§□ 0115-010049
18 +§□ 0115-010051
19 + 0115-010037
20 0115-010004
21 ∆ 0115-010029
22 +§ 0115-010050
23 0115-010003
24 ∆ 0115-010096
25 +§ 0115-010036
26 ∆ 0115-010035
27 0115-010336
28 +§ 0114-014466
29 0115-010034
30 0115-010006
31 + 0115-010657
○
+
§
□
∆
(not shown)
32 0115-010181 Parts are included in 0115-010226 Air Motor Valve Repair Kit. 1
LOCKNUT 1
SEALING RING 1
FLAT WASHER 2
PISTON, 85mm 1
PISTON SEAL, 85mm 1
MOTOR ROD 1
LOWER END CAP MACHINING 1
MOTOR ROD CARTRIDGE ASSEMBLY 1
AX85S AIR MOTOR
DESCRIPTION QTY
EXHAUST COVER SCREEN 1
2
DIAPHRAGM
COUNTER SUNK CAP SCREW 4
VALVE BLOCK. 1
PIPE PLUG 1
CYLINDER, 85mm 1
SPOOL AND SLEEVE ASSEMBLY
BUMPER
8BUTTON HEAD CAP SCREW
REF.
PART
NUMBER
QUICK EXHAUST VALVE CAGE 2
O-RING
EXHAUST COVER 1
BUTTON HEAD CAP SCREW 4
MAGNET
2
1
SAFETY VALVE 1
O-RING 4
O-RING 4
POPPET ASSEMBLY 2
UPPER END CAP MACHINING
90° SWIVEL ELBOW, Ø12mm TUBE - G3/8 MALE
2
1
2VALVE BLOCK END CAP
2
SOCKET HEAD CAP SCREW 4
CYLINDER SEAL, 85mm 2
Items available separately or as a complete assembly: 0115-010660.
Parts are included in 0115-010215 AX85 Repair Kit.
Parts are included in 0115-010217 AX85 Seal Kit.
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EN
MAINTENANCE SYMBOLS
AX85S AIR MOTOR - MAINTENANCE
ITEM NUMBER
THREAD SEALANT (PTFE tape)
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
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EN
MAINTENANCE SYMBOLS
THREAD SEALANT (PTFE tape)
AX85S AIR MOTOR - MAINTENANCE
PETROLEUM JELLY/GREASE
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
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EN
MAINTENANCE SYMBOLS
WARNING
CAUTION
Spool and sleeve assembly (15) is a
matched set and cannot be interchanged
with other spool and sleeve assemblies
AX85S AIR MOTOR - MAINTENANCE
PACEMAKER WARNING. You are in
the presence of magnetic fields
which may interfere with the
operation of certain pacemakers.
NOTE
ITEM NUMBER
Take care when handling the magnets (13).
Avoid getting magnets in close proximity to
each other. Injury or damage to magnets
may result.
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
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EN
SOLUTION
Worn poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
Erratic operation of air
motor, air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and sleeve
assembly as necessary.
Continuous air leak from
the exhaust
PROBLEM CAUSE
AX85S AIR MOTOR - TROUBLESHOOTING
System is blocked. Clear the blockage.
No compressed air. Check compressed air supply.
Replace poppet assemblies.
Pump will not start
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EN
NOTES
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EN
SPECIFICATIONS
3/4 NPS(m)
Fluid outlet size: 3/8 BSP(m) & 3/8 NPS(m)
Weight: 6.4 kg [14.1 lbs]
Wetted parts materials of construction:
Stainless Steel,
Tungsten Carbide,
PTFE,
Polyethylene, Leather, Ceramic
248 bar
4.3 l/m [1.1 gal/m]
Fluid inlet size:
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups),
UCU (U-Cups/UHMWPE)
Maximum fluid pressure:
Displacement per cycle: 72 cc
Output @ 60 cycles / min:
FX12 & FXL12 - FLUID SECTION
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EN
•
+
FX12 & FXL12 - FLUID SECTION (Chevron seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
0115-010269 - CHECK VALVE
Parts are included in Repair Kits
Parts are included in Seal Kits
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EN
PL PP PU
0115-010232 1 1 1
0115-010294 1 1 1
0115-010231 1 1 1
0115-010141 FX12 1 1 1
0115-010205 1 1 1
0115-010143 2 2 2
0115-010261 1 - -
0115-010263 - 1 -
0115-010265 - - 1
0115-010152 2 2 2
0115-010137 1 1 1
0115-010269 FX12 1 1 1
0115-010142 FX12 1 1 1
0114-014022 10mm 2 2 2
0115-010144 3 3 3
0115-010145 2 2 2
0115-010146 FX12 1 1 1
0115-010262 1 - -
0115-010264 - 1 -
0115-010266 - - 1
0115-010138 1 1 1
0115-010140 1 1 1
0115-010139 1 1 1
0114-014025 18mm 1 1 1
0115-010147 1 1 1
0115-010148 1 1 1
0115-010258 1 1 1
0115-010270 1 1 1
0115-010271 1 1 1
•
+
1
22 •
Parts are included in Seal Kits 0115-010306
19
20 • LOWER BALL
21 •+
0115-010309 0115-010387
ITEM
PART
NUMBER
1
2
3 •+
SIGHT GLASS
UPPER PACKING SET (PTFE/LEATHER)
UPPER PACKING SET (PTFE)
UPPER PACKING SET (PTFE/UHMW)
INLET 3/4 NPS(m) FX12/FXL120115-010149
PACKING SPRING
LOWER PACKING SET (PTFE/LEATHER)
UPPER PUMP TUBE
FLUID OUTLET FITTING
25 •
26
PUMP ADAPTER PLATE
PUMP TUBE SEAL
24
FX*12PP FX*12PU
23
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
DESCRIPTION
QUANTITY
FX12 & FXL12
SOLVENT CUP
FX12 & FXL12 - FLUID SECTION (Chevron seals)
12 • UPPER BALL
13 •+
14 •
O-RING
7 •+
CHECK VALVE ASSEMBLY
11 PUMP ROD
UPPER SEAT
6 •+
FX*12PL
0115-010308
UPPER SEAT SEAL
8
9
10
15 UPPER SEAT RETAINER
16 •+
17
18 •+
LOWER PACKING SET(PTFE)
CHECK VALVE SPRING
CHECK VALVE HOUSING
4 UPPER PACKING RETAINER
5
LOWER PACKING SET (PTFE/UHMW)
LOWER PUMP TUBE
SEAL
1
LOWER BALL CAGE
LOWER SEAT SEAL
LOWER SEAT
0115-010303
1
Parts are included in Repair Kits 0115-010307
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EN
•
+ Parts are included in 0115-010304 Seal Kit.
0115-010629 - CHECK VALVE
Models: FX12UC & FXL12UC
FX12 & FXL12 - Fluid Section (U-cup seals)
Parts are included in 0115-010305 Repair Kit.
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EN
0115-010232
0115-010294
0115-010231 FX12
0115-010230
0115-010229
0115-010205
0115-010143
0115-010162
0115-010137
0115-010269
0115-010142 FX12
0114-014022 10mm
0115-010144 FX12
0115-010145
0115-010146 FX12
0115-010164
0115-010138
0115-010140
0115-010139
0114-014025 18mm
0115-010147
0115-010148
0115-010149
0115-010258
0115-010270
0115-010271
0114-018251
•
+
SOLVENT CUP 11
1
Parts are included in Repair Kit 0115-010305
2
UPPER U-CUP SEAL 2
2
FLUID OUTLET FITTING 1
CHECK VALVE SPRING
CHECK VALVE HOUSING
SET SCREW
INLET 3/4 NPS(m) FX12/FXL12
1
LOWER BALL CAGE
1
PUMP ADAPTER PLATE 1
SPACER
DESCRIPTION QUANTITY
O-RING
SIGHT GLASS
1
1
1
CHECK VALVE ASSEMBLY
PUMP ROD
LOWER U-CUP SEAL
0115-010304
1
111
12
FX12 & FXL12 - Fluid Section (U-cup seals)
3 •+
4 •
5 •+ 0115-010161
6
LOWER PUMP TUBE
1
2
9 •
1
1
LOWER SEAT SEAL 1
LOWER SEAT 1
27 •
28
29
1
Parts are included in Seal Kit
10
1
UPPER PUMP TUBE 1
PUMP TUBE SEAL
1
1
23 •+
13 • UPPER BALL
14 •+ UPPER SEAT SEAL
15 •
16 UPPER SEAT RETAINER
17 •
18 •+ 0115-010163
19
20 •+
21
Models: FX12UC & FXL12UC
22 • LOWER BALL
ITEM
PART
NUMBER
LOWER U-CUP SPACER
7
8 •+
UPPER U-CUP SPACER
UPPER U-CUP RETAINER
26
2
24 •
25
3
UPPER SEAT 2
1
1
LOWER BALL CAGE SEAL
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EN
+ Parts are included in Seal Kits
FX12 & FXL12 - FLUID SECTION (Mixed seals)
0115-010629 - CHECK VALVE
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
• Parts are included in Repair Kits
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EN
1 0115-010232
2 0115-010294
3 •+ 0115-010231
4 0115-010141
5 0115-010205
6 •+ 0115-010143
7 •+ 0115-010729
8 0115-010152
9 0115-010137
10 0115-010269
11 0115-010142
12 • 0114-014022
13 •+ 0115-010144
14 • 0115-010145
15 0115-010146
16
17 • 0115-010164
19 0115-010138
20 •+ 0115-010140
21 0115-010139
22 • 0114-014025
23 •+ 0115-010147
24 • 0115-010148
25 0115-010149
26 0115-010258
27 • 0115-010270
28 0115-010271
- - -
LOWER U-CUP SPACER 1
18 •+
LOWER PUMP TUBE 1
LOWER BALL CAGE SEAL
FLUID OUTLET FITTING 1
CHECK VALVE SPRING 1
CHECK VALVE HOUSING 1
• Parts are included in Repair Kits 0115-010730
+ Parts are included in Seal Kits 0115-010731
PUMP TUBE SEAL 2
UPPER PACKING SET (UHMW) 1
PACKING SPRING 2
UPPER PUMP TUBE 1
FX12 CHECK VALVE ASSEMBLY 1
FX12 PUMP ROD 1
0115-010163 LOWER U-CUP SEAL 1
1
LOWER BALL CAGE 1
18mm LOWER BALL
FX12 & FXL12 - FLUID SECTION (Mixed seals)
ITEM
PART
NUMBER
DESCRIPTION QUANTITY
1
INLET 3/4 NPS(m) FX12/FXL12 1
10mm UPPER BALL 2
UPPER SEAT SEAL 3
UPPER SEAT 2
1
LOWER SEAT SEAL 1
FX12 UPPER SEAT RETAINER 1
O-RING 1
FX12 UPPER PACKING RETAINER 1
PUMP ADAPTER PLATE 1
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
SOLVENT CUP 1
SIGHT GLASS 1
LOWER SEAT
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EN
FX12 & FXL12 - SEAL ORIENTATION
DETAIL A UPPER PACKINGS
FX12 & FXL12 - FLUID SECTION (Chevron seals) - MAINTENANCE
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
DETAIL B LOWER PACKINGS
PTFE
PTFE
UHWM
UHWM
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EN
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
FX12 AND FXL12 - SEAL ORIENTATION
DETAIL A UPPER SEAL DETAIL B LOWER SEAL
MODEL: FX12UC & FXL12UC
MAINTENANCE SYMBOLS
FX12 - FLUID SECTION (U-CUP Seals) - MAINTENANCE
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EN
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
FX12 AND FXL12 - FLUID SECTION (Mixed seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
MAINTENANCE SYMBOLS
THREAD SEALANT (PTFE tape)
FX12 AND FXL12 - SEAL ORIENTATION
DETAIL A UPPER PACKINGS DETAIL B LOWER SEAL
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EN
FX12 - FLUID PUMP ASSEMBLIES - TROUBLESHOOTING
UC (U-Cups) Low friction applications
PL (PTFE & Leather) High temperature applications
PP (PTFE) UV and acid based materials
Low friction applications
Packing Recommendation
Packing Material Recommendation
PU (PTFE & UHMW) Most materials
UCU (U-Cup/UHMWPE).
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Material in solvent cup Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Pump runs erratically
Blocked material siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level.
SOLUTIONPROBLEM CAUSE
Replace or refill material container.
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Stuck lower ball.
Replace or clean the parts as
necessary.
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EN
NOTES
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EN
MX MXL
1 -
- 1
CART MOUNTED PUMPMX1212 & MXL1212
1*
MX1212** BARE PUMP
MXL1212** BARE PUMP
4
M8 HEX NUT
7
1 -
0115-010664
9
0115-010180 AIR CONTROL 2 REGULATORS & VALVE
0115-010227
6
M8x35 SCREW 4
PART NUMBER DESCRIPTION
HP FILTER (100 mesh)
8 MXL1212 CART 1
0110-009103
QTY
Ø12mm CONDUCTIVE NYLON HOSE (2m)
M8 LOCKWASHER 4
1*0110-009130
0115-010030
0115-010001
*= OPTIONS
AIR CONTROL 2 REGULATORS - 1
10 0115-010738 SUCTION HOSE (15 mesh) 1
0115-010186
0115-010035
ITEM
2
1 1*
M8 PLAIN WASHER 4
0115-010179 WALL BRACKET 1
3
4 4
5 0115-010031
M8x25 SCREW
11 0115-010705 3/8''F - 1/4M OUTLET FITTING
12
MX1212**
MXL1212**
13
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EN
MX MXL
1 -
- 1
3 4
ITEM PART NUMBER DESCRIPTION
7
8
1*
-
0115-010664 AIR CONTROL 2 REGULATORS - 1
WALL BRACKET
MX1212** BARE PUMP
MXL1212** BARE PUMP
3/8''F - 1/4M OUTLET FITTING
MX1212**
SUCTION HOSE (15 mesh)
1 0110-009103 Ø12mm CONDUCTIVE NYLON HOSE (2m) 1*
6
0110-009130 HP FILTER (100 mesh)2
1*
1
5
0115-010180 AIR CONTROL 2 REGULATORS & VALVE 1
MXL1212**
QTY
0115-010705
4 1
MOUNTING PATTERN
MX1212 & MXL1212 - WALL MOUNTED PUMP
0115-010179
0115-010001
*= OPTIONS
M8x35 SCREW
0115-010738
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EN
0115-010695 1
0114-016059 1
1
3
6
6
1
1
1
1
1
PART NO. DESCRIPTION QTY
0115-010668 STRAINER 15 MESH
SUCTION HOSE (MX)
4 0115-010737
0115-010736
0115-010212
0115-010735
ACCESSORIES
0115-010100 - TRIPOD
4 0115-010211 LOCKING NUT
3
0115-010101 MOUNTING PLATE
PART NO. DESCRIPTION QTY
FLAT HEAD SCREW
0114-009629 - 1/4'' RETURN HOSE
1/4'' FITTING
ITEM
ITEM
1
2
3
5 0115-010741
TRIPOD LEG
1
2
SUCTION TUBE
LOCKING NUT
3/4'' ELBOW
0115-010210
PART NO. DESCRIPTION QTY
1 DUMP HOSE & TUBE
2
ITEM
0115-010738 - SUCTION HOSE (MX)
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EN
1
1
1
2m
1
1
0115-010736
0115-010742 - 3/4'' SUCTION HOSE (MXL)
QTYDESCRIPTION
ACCESSORIES
ITEM PART NO.
NUT
0115-010735
0115-010741 ELBOW
3 SUCTION TUBE
4 0110-009103 NYLON TUBE
6 0115-010668 STRAINER 15 MESH
5
1 SUCTION HOSE (MXL)
2
0115-010737
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EN
1 0.32m
2 1
3 2
4 2
5 2
6 1
7 1
8 1
9 1
10 1
11 1
12 1
0115-010105 1
0115-010104 1
0115-010668 1
0115-010693 1
0114-013834 1
1
0115-010698 1
0115-010697 1
0115-010728 1
0115-010664 - AIR CONTROL 2 REGULATORS (MXL)
ITEM
0115-010694 Ø12/Ø9mm NYLON TUBE
0115-010666 Ø12mm-1/4'' ELBOW
ZZ-3073 AIR REGULATOR
0114-019209 REDUCING BUSH
3 TUBE
4 NUT
0115-010665 Ø8 CROSS
0115-010659 MOUNTING STUD
1/4'' ELBOW
GA-382-P
MPV-10
0115-010667 Ø8-1/4'' ELBOW
PRESSURE GAUGE
QD STEM 1/4 BSP M
PART NO. DESCRIPTION QTY
ACCESSORIES
SUCTION TUBE
0115-010727 1/4'' ELBOW
DVX-139 1/4'' NUT
0115-010670 - SUCTION TUBE (MX)
ITEM PART NO. DESCRIPTION QTY
0115-0107041
2
1
0114-020027
ITEM PART NO. DESCRIPTION QTY
2 ADAPTER
3 3/4'' STRAINER 15 MESH
4 SEAL
1/2'' STRAINER 30 MESH
1/2'' HOSE
5 SEAL
0115-010696 - 1/2'' SUCTION HOSE (MXL)
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 2
11 3
1
1
1
2
0115-010699 - 1/2'' SUCTION TUBE (MXL)
ITEM PART NO. DESCRIPTION QTY
SUCTION TUBE
4 0115-010165 SEAL
1 0115-010702
2 0115-010703 ADAPTER
3 0115-010704 3/4'' STRAINER 15 MESH
0110-009134 200 PLUG
HOSE NIPPLE
0114-016061
0114-019090
0114-019091 BALL VALVE
0115-010398
0110-009065
0110-009132 FILTER 100 MESH
GROUNDING CLAMP
FILTER HOUSING
0114-019985
0114-016058
0114-016059
SEAL
0110-009130 - HIGH PRESSURE FILTER
272 bar Max, 100 MESH
3/8 BSP F INLET, 1/4 NPSM OUTLET
ITEM
3/8'' BSP SWIVEL
1/4'' NPSM NIPPLE
1/4'' BSP NIPPLE
0115-010399 FILTER CAP
0115-010600 1/4'' NPT PLUG
ADDITIONAL FILTERS
0110-009131 50 PLUG
0110-009133 150 PLUG
PART NO. DESCRIPTION QTY
ACCESSORIES
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 2
9 1
10 1
11 0.32m
12 1
13 2
14 2
15 2
16 2
1
1
1
1 ZZ-2571 HOPPER
2
00-00-
0002147
FILTER 1
3
00-00-
0002148
TENSION RING 1
5 0115-010707 SUCTION TUBE
0.25l - LUBRICATION-SOLVENT BASED
0.25l - LUBRICATION-WATER BASED
0.5l - LUBRICATION-WATER BASED
4 ZZ-2587 PTFE SEAL
PUMP LUBRICATION
0114-016099
0114-016100
0114-014871
0115-010180 - AIR CONTROLS (MX)
ITEM PART NO. DESCRIPTION QTY
0110-009091 QD STEM
0115-010157 MOUNTING STUD
ACCESSORIES
0114-009433 0.5l - LUBRICATION-SOLVENT BASED
0115-010324
0115-010666 Ø12mm-1/4'' ELBOW
0115-010667
3/8''-1/4'' NIPPLE
0115-010683 3/8'' BSP NIPPLE
0115-010684
3/8'' BSP SWIVEL
Ø8mm-1/4'' ELBOW
PANEL
BALL VALVE
GAUGE BLOCK
DVX-58 REGULATOR NUT
GA-382-P PRESSURE GAUGE
0115-010694 Ø12/Ø9mm TUBE
DVX-139 1/4'' LOCKING NUT
DVX-56
0115-010681 3/8'' BSP CROSS
0115-010680
0115-010682
ZZ-3073 AIR REGULATOR
0115-010701 - HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
ITEM PART NO. DESCRIPTION QTY
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EN
1 1
2 2
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
0.6
1
1
1
1
1
272 bar Max
1/4NPSM F SWIVEL - 1/4 NPS M
0114-016061
GROUND WIRE
0114-014179 M5 x 12mm SCREW
0114-011798
ACCESSORIES
0114-009743 M5 LOCKWASHER
SEAL
0115-010200 - HIGH PRESSURE FILTER (PAIL)
272 bar Max, 100 MESH
1/4 BSP M INLET
ITEM PART NO. DESCRIPTION QTY
0110-009132 FILTER SCREEN 100 MESH
1/4'' BSP-NPT NIPPLE
3 0114-019091 BALL VALVE
6 0115-010674 SWIVEL NUT
MANIFOLD
1
4 0114-019985 HOSE CONNECTOR
192551 1/4'' BSP PLUG
195913 1/4'' BSP NIPPLE
PART NO. DESCRIPTION QTYITEM
20-2828 1/4'' NPT ELBOW
ADDITIONAL FILTERS
0110-009131 50 MESH
0110-009133 150 MESH
0110-009134 200 MESH
0115-010672 - DUMP VALVE KIT
0114-019090 NIPPLE
0114-019091 BALL VALVE
0114-019985 HOSE CONNECTOR
0114-020027 1/4'' BSP ELBOW
0110-009103 DUMP HOSE
2
0115-010398 FILTER HOUSING
0115-010399 FILTER CAP
191969
5 0115-010673
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EN
1 1
2 1
3 1
4 0.32m
5 1
6 1
7 1
8 1
DVX-115 1
1
1
1
1
1
4 ZZ-2587 PTFE SEAL
5 0114-016041 SUCTION TUBE
ITEM PART NO. DESCRIPTION QTY
0115-010708 - AIR CONTROL 1 REGULATOR (MXL)
ITEM
1/4''-1/8'' REDUCING BUSH
MOUNTING STUD
ZZ-2417 QD STEM
0115-010666
PART NO. DESCRIPTION QTY
GA-382-P PRESSURE GAUGE
ZZ-3073 AIR REGULATOR
ZZ-3077 1/4'' BSP FITTING
0115-010712 - 1/4'' RETURN HOSE
ITEM PART NO. DESCRIPTION QTY
1 DUMP HOSE & TUBE
2 195913 1/4'' FITTING
0115-010726 - HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
ACCESSORIES
3
00-00-
0002148
TENSION RING 1
1 ZZ-2571 HOPPER
2
00-00-
0002147
0114-019209
0115-010659
Ø12mm-1/4'' ELBOW
0115-010694 Ø9-Ø12mm TUBE
FILTER
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EN
NOTES
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EN
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3205 R4.0 (05/2025) 48/48 www.binks.com
