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JGHV Standard-Size Maximum Performer Manual HVLP Spray Gun – I-2185
- JGHV Standard-Size Maximum Performer Manual HVLP Spray Gun - I-2185 [ English ]
S t a n d a rd - S i z e
Maximum Perf o rmer
Manual HVLP Spray Gun
I-2185
J G H V-531 Manual HVLP Spray Gun
JGA-HVLP Classic Series Spray Guns
• A standard-size manual spray gun designed
to maintain the comfortable fit and feel
operators prefer.
• The DeVilbiss Maximum Performer line can
collectively handle more than 90% of the
coatings being applied today.
• Improved transfer efficiency, less overspray
and bounceback.
• The high transfer efficiency enhances
productivity and finish quality. Because more
paint is applied on each pass, fewer passes
may be required by the operator.
• Maximum Performer HVLP spray guns also
meet the legislated VOC requirements of the
California South Coast Air Quality
Management District.
• Our JGHV Standard-Size Maximum Performer
manual spray gun gives you the best of
everything.
• The comfortable fit and feel of DeVilbiss’
classic JGA spray gun.
• High transfer efficiency and superior
atomization of HVLP.
• 300-grade stainless steel fluid passages for
waterborne compatibility.
• 300-grade stainless steel fluid passages offer waterborne compatibility,
corrosion resistance and protection from harsh self-etching primers.
© 2006 ITW Industrial Finishing
JGA-HVLP
Classic Series Spray Guns
P re s s u re Feed & Suction Feed
I-2185 (JGHV+JGA-HVLP) 3/24/06 3:38 PM Page 1
Ordering Information
The JGHV Standard-Size Maximum Performer manual spray gun is
available with the following air cap and fluid tip set-ups, factory assembled
for immediate delivery.
A c c e s s o r i e s
•Remote Cups
Two-quart remote cups are available in aluminum (KB-555) or stainless steel
( K B - 5 4 5 - S S ) .
•Attached Cups*
One-quart attached cups are available in aluminum with Te f l o n® l i n i n g
(TLC-576) or stainless steel (TSC-591).
*Note: KK-4980 regulator control kit is required for use with these cups and
must be ordered separately.
•Additional Accessories
Hose assemblies, air control regulators, air cap test kits, gun and hose
cleaning equipment and other accessories also are available.
Technical Specifications:
Body: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drop forged aluminum
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.8 oz (599 gr)
Air Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (7 bar) max., 1/4 NPS (M)
Fluid Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (7 bar) max., 3/8 NPS (M)
Fluid Passages: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless steel
Feed Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Feed
(Material Supply)
Service Bulletin: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S B - 2 - 2 4 6
Gun Repair Kit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K K - 4 9 8 7 - 2
Air Caps—Patterns & Applications
Air Typical Pattern Typical
Cap # Size & Shape* Application
33A 9 long, tapered ends Most common finishing materials
similar to #30 air cap up to 12 oz./min.
46MP 11 long, straight-sided Low VOC material
similar to #704 air cap 12 to 16 oz./min.
83MP 13 long, straight-sided Low VOC material
similar to #765 air cap 17 oz./min. & above
Order No. Gun Inlet Pressure
J G H V- 5 3 1 - 3 3 F F 50 PSI
J G H V- 5 3 1 - 3 3 F X 50 PSI
J G H V- 5 3 1 - 4 6 F F 50 PSI
J G H V- 5 3 1 - 4 6 F X 50 PSI
J G H V- 5 3 1 - 8 3 D 65 PSI
J G H V- 5 3 1 - 8 3 E 65 PSI
Ordering Information
The Classic Series JGA-HVLP spray guns are available with the following air
cap and fluid tip set-ups, factory-assembled for immediate delivery.
A c c e s s o r i e s
Pressure Feed
• Two-quart remote cups are available in
aluminum (KB-555) or stainless steel
( K B -5 4 5 - S S ) .
• One-quart attached cups* are available in
aluminum with Te f l o n® lining (TLC-576)
or stainless steel (TSC-591).
* Note: KK-4980 regulator control kit is
required for use with these cups and must
be ordered separately.
• Hose assemblies, air control regulators,
gun and hose cleaning equipment and
other accessories also are available.
• 303-grade lapped tip and needle set
J G A - 4 0 5 6 - F X .
Suction Feed
• One-quart paint cups available in Te f l o n®-
lined aluminum (TLC-555), a l u m i n u m
(TGC-545) and stainless steel (TSC-595).
• One-pint aluminum cup (TGC-536) i s
also a v a i l a b l e .
• Hose assemblies, air control regulators,
gun and hose cleaning equipment and
other accessories also are available.
Technical Specifications
Pressure Feed Suction Feed
B o d y : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drop forged aluminum Drop forged aluminum
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.4 oz (578 gr) 21.4 oz (608 gr)
Air Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (7 bar) max., 100 psi (7 bar) max.,
1/4 NPS (M) 1/4 NPS (M)
Fluid Inlet: . . . . . . . . . . . . . . . . . . . . . . . 3/8 NPS (M) 3/8 NPS (M)
Fluid Passages: . . . . . . . . . . . . . . . . . 300 grade stainless steel 300 grade stainless steel
Feed Type: . . . . . . . . . . . . . . . . . . . . . . . . Pressure feed Suction feed
(Material Supply)
Air Cap: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 5 7
Service Bulletin: . . . . . . . . . . . . . . S B - 2 - 1 8 7 S B - 2 - 2 4 8
Gun Repair Kit: . . . . . . . . . . . . . . . . K K - 4 9 8 7 - 2 K K - 4 9 8 7 - 2
Pressure Feed Part No.
J G A - 5 1 0 - 9 8 F X *
Suction Feed Part No.
J G A - 5 1 0 - 5 7 D E *
J G A - 5 1 0 - 5 7 D *
JGHVTM
S t a n d a rd - S i z e Maximum Perf o rmer
Manual HVLP Spray Gun
JGA-HVLP
Classic Series Spray Guns
P re s s u re Feed & Suction Feed
JGA-HVLP Application Guide
*Actual pattern length dependent upon fluid tip ID, fluid flow rate, viscosity,
air pressure and fan pressure.
*Cup not included; order separately.
These guns with fluid tip and needle can be ordered separately without air
cup and retaining ring: JGA-510-D (Suction Feed)
JGA-510-FX (Pressure Feed)
• Maximum 8 oz./min. fluid flow.
• Lower solids coatings.
• Medium to high V.O.C. coatings
(4.0-5.0 lbs./gal.)
• Smaller compressors – 3 h.p. is usually
s u f f i c i e n t .
• Requires only 11 CFM at 10 PSI air cap
p r e s s u r e .
• Class B finish quality requirements.
Air Caps—Patterns & Applications
Air Cap # Pattern Size* Typical Application• Feed Type
57 10 – 11 Low Solids: Enamels, Lacquers, Suction Feed
(22 cfm) Stains, Sealers, Primers D (.086)
DE (.070)
9 8 1 1 - 1 / 2 Low Solids: Enamels, Lacquers, Pressure Feed
(11 cfm) Stains, Sealers, Primers FX (.042)
*Spray pattern size dependent upon type of feed, material viscosity and air cap pressure.
• Up to 24 seconds, #4 Ford Cup.
I-2185 (JGHV+JGA-HVLP) 3/24/06 3:38 PM Page 2
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Ref. Ind. Parts
No. Model No. Description Required
1 MBC-368 Retaining Ring 1
2 See Chart 2 Air Cap 1
3 See Chart 1 Fluid Tip 1
• 4 JGD-14-K10 Seal (Kit of 10) (Polyethylene) 1
• 5 SSG-8182-K5 O-Ring (Kit of 5) (Buna-N) 1
6 See Chart 2 Baffle, Seal and O-Ring Kit 1
7 MSV-3-K10 Gasket Kit (Kit of 10)
10 JGA-4044 Fluid Inlet and Nut Kit 1
• 11 JGA-14-K25 Snap Ring (Kit of 25) 1
• 12 JGA-15-K25 Washer (Kit of 25) 1
• 13 JGS-26-K25 U Cup (Kit of 25) 1
• 14 JGS-431-K25 Air Valve (Kit of 25) 1
• 15 MBD-12-K25 Spring (Kit of 25) 1
• 16 JGS-72-K10 Gasket (Kit of 10) (Teflon) 2
17 JGS-449-1 Air Valve Assembly 1
• 18 JGV-463-K3 Fld. Needle Packing (Kit of 3) 1
19 34411-122-K10 Needle Packing Nut (Kit of 10) 1
22 JGS-478 Stud & Screw Kit (Kit includes 3 studs, 5 screws) 1
23 JGS-477-1 Trigger, Stud and Screw Kit (Kit includes 1 each) 1
24 JGA-132 Plug 1
25 P-MB-51 Connector 1/4 NPS 1
26 JGA-497-1 Air Valve Assembly - Horn 1
• 28 SSG-8069-K25 O-Ring Kit (Kit of 25) 1
29 See Chart 1 Fluid Needle 1
• 31 MBD-19-K10 Spring (Kit of 10) 1
33 JGS-16 Needle Adjusting Screw 1
34 JGA-4041 Bushing, Spring & Knob Kit 1
35 See Chart 1 Lapped Fluid Tip and Needle (Not shown) (incl. Ref. Nos. 3 & 29) 1
Refer to Service Bulletin: SB-2-246
JGHV-531 Maximum Performer Spray Gun
LDetail Ref. No 18 – Two piece packing
+ Tapered edge faces out towards packing nut.
Fluid Packing Nut
Fluid Needle
J G V-463 Packing Assembly
+ Inner Teflon Piece
Outer U.H.M.W.
P o l y. Piece
Chart 1 Fluid Tips (Nozzles) and Needles
• A quantity of necessary parts is included in Gun Repair Kit KK-4987-2 and
should be kept on hand for service convenience.
29
34
Torque to
20-25 ft. lbs.
Torque to
20-25 ft. lbs.
Fluid Inlet
Nipple 3/8
NPS (M)
✚ Apply QH-130 (Loctite #242 med. strength blue)
sealing compound on threads.
Chart 2 Air Cap & Baffle Combinations
No.Stamped on Parts CFM @ Cap Pressure
Air Cap Ref. No. 2 Ref. No. 6
Part No. Baffle Air Cap Baffle 2 PSI 4 PSI 6 PSI 8 PSI 10 PSI
33A 33-50 JGHV-101-33A JGHV-450-33-50 8.25 11.75 14.5 16.75 18.75
46MP 46-50 JGHV-101-46MP JGHV-450-46-50 8.5 13.0 16.5 19.75 22.5
83MP 83-65 JGHV-101-83MP JGHV-450-83-65 10.0 15.5 19.5 23.0 26.0
STANDARD FLUID TIPS & NEEDLES - MATCHED SETS
(400 GR. S.S. TIP/303 S.S. NEEDLE)
If this is No. on Fluid Tip I.D. Matched Fluid Tip
Tip, Order Inches (mm) & Needle Assembly
AV-2115-FX .042 (1.1 JGA-4040-FX
AV-2115-FF .055 (1.4) JGA-4040-FF
AV-2120-FX* .042 (1.1) JGA-4045-FX*
AV-2120-FF* .055 (1.4) JGA-4045-FF*
AV-2120-E** .070 (1.8) JGA-4045-E**
AV-2120-D** .086 (2.2) JGA-4045-D**
OPTIONAL FLUID TIPS AND NEEDLES - MATCHED SETS
(303 GR. S.S. AND U.H.M.W. POLY)
AV-4915-FX .042 (1.1) JGA-4056-FX
AV-4915-FF .055 (1.4) JGA-4056-FF
AV-4920-FX* .042 (1.1) JGA-4051-FX*
AV-4920-FF* .055 (1.4) JGA-4051-FF*
AV-4920-E** .070 (1.8) JGA-4051-E**
AV-4920-D** .086 (2.2) JGA-4051-D**
*For use with 46MP air cap.
**For use with 83MP air cap.
Note: Do not use AV-1 gasket with this spray gun.
26
6
16• 31•
28•
5•
4•3
2
19
7
✚
10
18•+L
1
•
•
33
17
11• 13•
14• 15• 16•12•
Torque to
15 ft. lbs.
Air Inlet
Nipple
1/4 NPS (M)
✚
24
25
•
22
23
JGHV Parts List
I-2185 (JGHV+JGA-HVLP) 3/24/06 3:38 PM Page 3
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ITW Industrial Finishing
D e Vi l b i s s
195 Internationale Blvd.
Glendale Heights, IL 60139
6 3 0 - 2 3 7 - 5 0 0 0
Fax 630-237-5011
w w w. d e v i l b i s s . c o m
Ref. Ind. Parts
No. Model No. Description Required
1 MBC-368 Retaining Ring 1
2 JGHV-101-98 Air Cap 1
# 3 See Chart 1 Fluid Tip 1
• 4 JGD-14-K10 Gasket Kit, Polyethylene (Kit of 10) 1
6 JGHV-457-98 Baffle and Gasket Kit 1
7 MSV-3-K10 Gasket, Teflon (Blue)(Kit of 10) 1
10 JGA-4044 Fluid Inlet and Nut Kit 1
• 11 JGA-14-K25 Snap Ring Kit (Kit of 25) 1
• 12 JGA-15-K25 Washer Kit (Kit of 25) 1
▲ •13 JGS-26-K25 U-Cup Seal Kit (Kit of 25) 1
• 14 JGS-431-K25 Air Valve Kit (Kit of 25) 1
• 15 MBD-12-K25 Spring Kit (Kit of 25) 1
▲ •16 JGS-72-K10 Gasket Kit, Teflon (Kit of 10) 2
17 JGS-449-1 Air Valve Assembly 1
▲ •18 JGV-463-K3 Packing Kit (Kit of 3) 1
19 34411-122-K10 Packing Nut Kit (Kit of 10) 1
22 JGS-478 Stud and Screw Kit (Kit includes 3 studs and 5 screws) 1
Ref. Ind. Parts
No. Model No. Description Required
23 JGS-477-1 Trigger, Stud and Screw Kit (Kit includes 1 each) 1
24 JGA-132 Plug 1
25 P-MB-51 Nipple 1
26 JGA-497-1 Fan Adjustment Assembly 1
▲ •28 SSG-8069-K25 O-Ring, Viton (Kit of 25) 1
# 29 See Chart 1 Fluid Needle 1
• 31 MBD-19-K10 Spring Kit (Kit of 10) 1
33 JGS-16 Adjusting Screw 1
Refer to Service Bulletin: SB-2-187
JGA-HVLP Classic Series Spray Gun
# Ref. Nos. 3 and 29 include an AV-1 Copper Gasket, which is NOT used with JGA-510.
• A quantity of necessary parts is included in Repair Kit KK-4987-2 for complete gun
repair and should be kept on hand for service convenience.
▲ For more limited repair, Soft Parts Kit KK-5034 is also available
(includes items 10, 13, 17, and 26).
LDetail Ref. No 18 – Two piece packing
+ Tapered edge faces out towards packing nut.
Fluid Packing Nut
Fluid Needle
J G V-463 Packing Assembly
+ Inner Teflon Piece
Outer U.H.M.W.
P o l y. Piece
2322
•
Fluid Inlet
Nipple 3/8
NPS (M)
Apply QH-130 (Loctite #242 med. strength blue)
sealing compound on threads.
Apply
QH-130
(Loctite #242
med. strength blue)
sealing compound
on threads.
Torque to
20-25 ft. lbs.
17
7
10
19
1
2
3
6
26
•
28•
29
•
33
34
24 25
16•
4•
18•+L
16•
15•
14•
13•
12•
11•
Air Inlet Nipple
1/4 NPS (M)
(Torque to 15 ft. lbs.)
JGA-HVLP Parts List JGA-HVLP Parts List ( c o n t i n u e d )
Chart 1 Fluid Tips (Nozzles) and Needles (Matched Set)
400 Gr. S.S. Tip / 303 S.S. Needle
(Standard)
JGA-4040-FX .042
(Tip Marked AV-2115-FX)
300 Gr. S.S. Matched Sets (Optional)
with U.H.M.W. Poly. Insert
JGA-4056-FX .042
(Tip Marked AV-4915-FX)
I-2185 (JGHV+JGA-HVLP) 3/24/06 3:38 PM Page 4
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PTFE (Kit of 10)
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+ Inner PTFE Piece
