- IntelliSupply SmartHP Electric Pump 03-357-01 [ English ]
SmartHP™
Electric
Sealer Pump
A Smarter Way to Supply
Automotive paint shops have many challenges with high
viscosity systems. Robotic applications have increased
production rates, but they demand higher flow rates. Weight
requirements for vehicles have decreased, but this requires
use of more abrasive light weight glass bead materials. The
increased flow rates of more abrasive materials put a strain on
traditional systems requiring additional pumps to be added.
Unfortunately, more pumps mean increased maintenance
times, costs, safety concerns and downtime.
Current pump technologies have power limitations that will
require numerous pumps to be used to meet process pressure
and flow demands. Designing and maintaining systems that use
multiple pumps feeding one process is a challenge.
Balancing pump operation requires daily manual interaction,
floor space requirements are increased, preventive maintenance
needs increase and potential for quality issues increase.
Compressed air as a power source also hampers abilities to
control process equipment or monitor real-time operations. The
inability to accurately track flow rate, to increase power when
consumption occurs, to communicate status to automation
equipment … all lower end user’s ability to achieve cost
effective, robust and repeatable results.
2
The New Generation
of High Viscosity Fluid
Delivery Solutions
But that’s just
how it is. Right?
Not anymore with
the development
of the revolutionary
IntelliSupply™.
Automotive paint
shops have many
challenges ...
The Binks IntelliSupply
SmartHP system uses two
pumps which reduces
energy usage up to 75%.
3
Binks is helping you revolutionize the way
you apply sealants and adhesives.
0
20
40
60
80
100
120
302520151050
AI
RF
LO
W
(
C
FM
)
0 0.5 1 1.5 2 2.5 3 3.5
FLUID FLOW (GPM)
4000
300
3500
3000
2500
2000
1500
1000
500
FL
UI
D
P
RE
SS
UR
E
(P
SI
)
CYCLES/MIN
MX44046 vs E14-20: Performance
87 PSI AIR FEED PRESSURE
43.5 PSI AIR FEED PRESSURE
87 PSI AIR FLOW CONSUMPTION
43.5 PSI AIR FLOW CONSUMPTION
65 PSI AIR FEED PRESSURE
E14-210 - 2900 PSI ALL FLOWRATES
65 PSI AIR FLOW CONSUMPTION
0 5 10 15 20 25
0
50
100
150
200
250
300
Competition
Competition
Competition
Competition
Competition
SmartHP vs Competition: Max Pressure / Flow
PR
ES
SU
RE
(
BA
R)
FLOW (LPM)
Binks
Binks
Binks
Binks has reimagined the entire material supply system
— from supply pumps to booster stations to dosing
systems — and we are introducing the first members of
an extensive family of electric, high-pressure, high-flow
pumps for the automotive paint shop.
Pneumatic pumps lose pressure capability as flow
demand increases. The air motor cannot increase power
when this flow demand occurs. In contrast, the SmartHP™
Electric Sealer Pump will maintain pressure as demand
for flow increases. The electric motor can increase the
power supply to match the demand.
Doing More with Less
How are we able to do more with fewer pumps? We dared
to be different. Instead of using many small pneumatic
or electric pumps in parallel to generate the flows and
pressures demanded by modern processes, we reimagined
the traditional supply pump as a single, powerful, scalable
electric pump.
The first entrants in the new SmartHP™ line are designed to
replace numerous pneumatic pumps. Using one working
SmartHP™ Pump and another on standby, for example, our
approach guarantees repeatable production outcomes.
Instead of adding more and more small pumps, each of
which requires maintenance, spares and daily adjustments
to meet process requirements.
4
Pump design and specifications
1 Patented core technologies shared with low-pressure
Binks® SmartHP™ Pumps for paint circulation (the proven
constant velocity cam-driven design eliminates pressure
winks and ensures smooth operation).
2 Electric motors eliminate many drawbacks of air motors,
including compression losses, size limitations and
icing, while delivering significant cost savings from the
elimination of compressed air production.
3 Due to multiple fluid sections sharing a drive, the lower
packings, internal ball checks and cylinders are eliminated
as wear parts, providing greater uptime and easier access
to components for in situ maintenance (higher MTTF and
lower MTTR).
4 Fluid displacement is directly related to motor Hz operation.
Allows ability to control flow rate independent of system
pressure and material viscosity. Provides ability to
precondition material prior to production start up.
5 Integral controls allow for multi-pump operation.
Controls allow for up to four pumps to operate under one
synchronized control process. All pumps share % workload
based on user’s input allowing for automatic balancing
and optimized stand-by operations for trouble-free
production.
6 Gateway communication allows for communication to
line PLC. Realtime process data can be communicated,
collected to plant PLC or via 4G router allowing for remote
support if powered. Real-time off-site support during start
up debugging processes can be a helpful tool.
Binks
IntelliSupply™
5
INFLOW
OUTFLOW
Fluid Pathway
6
5 4
2
3
1
SmartHP™ Integral
Control Cabinet
SmartHP™ Pump
Model E14-210 shown
6
Customer Benefits
How will Binks IntelliSupply™
SmartHP™ help you?
Plant Managers
• More consistent and repeatable material delivery to
production application devices resulting in higher
production levels and quality with lower required manpower.
• Lower energy requirement by eliminating need for
compressed air requirement.
• Ease of integration into IIoT Smart Factory requirements.
• Better plant health and safety compliance.
— Significantly reduced noise levels
— No exhausting of airborne contaminants
• Fewer pumps results in a smaller overall footprint
requirement.
Production Engineers
• Instant startup with no pump balancing time required.
• Set the pressure required for the job and the system delivers
automatically, with no manual adjusting required.
• Ability to pre-condition material.
• Process data collection and communication.
Maintenance
• Greatly reduced number of wear parts increases the
system MTTF.
• Fewer pumps mean less maintenance effort and fewer
spare parts kits.
• Designed for easier maintenance (lower MTTR).
— All wear parts are easily removable from the pump in situ
— Easier external access to ball checks, without stripping
down the pump
SMARTHP MODEL MAXIMUM FLOW MAXIMUM PRESSURE OPTIONS
260-20140X-XXXX 20 L/minute (5.3 gal/minute) 140 bar (2,030 psi) • Ceramic coated SS shaft or Nitride coated
carbon steel.
• Tungsten carbide seats with 440C or Ceramic balls.
• UHMW-PE & glass filled Teflon or UHMW-PE & leather
seal options.
• Rear or front facing inlet/outlet porting.
260-14210X-XXXX 14 L/minute (3.7 gal/minute) 210 bar (3,045 psi)
260-10280X-XXXX 10 L/minute (2.6 gal/minute) 280 bar (4,060 psi)
190
150
185
180
175
170
165
160
155
SET POINT 180 BAR WITH TOLERANCES +/-10 BAR AT FLOW BETWEEN 0–9 LITERS/MIN
Pressure Fluctuations / Flow Rate
16
0
14
12
10
8
6
4
2
OUTLET PRESSURE REPORTED FLOW RATE
FL
O
W
(
LIT
ER
S/
M
IN
)
PR
ES
SU
RE
B
AR
06
:0
0.
1
06
:5
5.
9
07
:5
1.7
08
:4
7.
5
09
:4
3.
3
10
:3
9.
1
11:
35
.2
12
:3
1.3
13
:2
7.1
14
:2
2.
9
15
:18
.7
16
:14
.5
17
:10
.3
18
:0
6.
1
19
:0
1.9
19
:5
7.7
20
:5
3.
5
21
:4
9.
3
22
:4
5.
1
23
:4
0.
9
24
:3
6.
7
25
:3
2.
5
26
:2
8.
3
27
:2
4.
1
28
:19
.9
29
:15
.7
30
:11
.5
31
:0
7.
3
32
:0
3.
1
32
:5
8.
9
33
:5
4.
7
34
:5
0.
5
35
:4
6.
3
36
:4
2.
1
37
:3
7.9
38
:3
3.
7
39
:2
9.
5
40
:2
5.
3
41
:2
1.1
42
:16
.9
43
:12
.7
44
:0
8.
5
45
:0
4.
3
46
:0
0.
1
46
:5
5.
9
47
:5
1.7
48
:4
7.
5
49
:4
3.
3
50
:3
9.
1
51
:3
4.
9
52
:3
0.
7
53
:2
6.
5
54
:2
2.
3
55
:18
.1
56
:13
.9
57
:0
9.
7
58
:0
5.
5
59
:0
1.3
59
:5
7.
1
00
:5
2.
9
01
:4
8.
7
02
:4
4.
5
03
:4
0.
3
04
:3
6.
1
05
:3
1.9
06
:2
7.7
07
:2
3.
5
08
:19
.3
09
:15
.1
10
:10
.9
> 100% WITHIN TOLERANCE WINDOW
7
Industry 4.0 ready controls allow for multi-pump
synchronized operation. A four-pump system could have
a maximum flow capability of 80 LPM and operate in flow,
pressure or combined mode.
All workload is shared at user defined percentages allowing for
built in redundancy ensuring production supply is never at risk.
Gateway Anybus communication to plant PLC allows for
easy integration into smart factory efficiencies. Process
operation data collection can be communicated to production
engineering team members providing oversight that best
system efficiencies are always being maintained. Gateway 4G
router allows for remote support capabilities. Router is optional
and is not required for operation but can be a very helpful tool
during startup processes in remote areas. Having option to
connect router if issues occur is a very effective tool when site
support is needed as well.
Ability to control flow rate independent of pressure and
material viscosity provides opportunity to condition of material
prior to beginning of shift production. This process can ensure
material integrity is consistent in the beginning of the shift as
well as mid shift or end of day.
The Binks IntelliSupply™ controls solution is engineered to
connect, control, monitor and communicate data ensuring the
highest level of production and repeatability is maintained.
IntelliSupply™ Synchronized IIoT Controls
Lead Pump Lag #1 Lag #2 Lag #3
Getaway Anybus
to Plant PLC
Communication
Capable 4G Remote
Communication
Local HMI Communication
Binks is a leading global manufacturer of products and systems
for the supply, application and curing of sprayed and dispensed
materials. Binks serves a variety of industries, including automotive,
pharmaceuticals, food and beverage and manufacturing. With
decades of experience, Binks continues to set the standard for
precision, reliability and innovation in fluid technology solutions.
Experience the difference.
A powerful solution can start with a simple conversation
We want to help build the best solution to your application challenges. Learn more about what
we can offer by reaching out to the office nearest you.
For more information,
visit binks.com. ©2025 Binks.
Models and specifications subject to
change without notice. All rights reserved
AMPM-25BINKS128 | Form No. 03-527-01
Americas 1.800.992.4657 marketing@binks.com
EMEA 44.0.120 257.1111 marketing-eu@binks.com
China 86.21.33730108 mkt_cn@binks.com
Japan Sales Office 81.45.785.6421 jp-rans-tokyosales@binks.com
Japan Binks/DeV 81.45.785.6421 jp-binks-devi@binks.com
India/SE Asia 44.0.120 257.1111 marketing-roa@binks.com
