- IntelliFlow Flow Meter Manual 77-3154 [ English ]
77-3154
Intelliflow™ Flow Meter
®
www.binks.com77-3154 R4.0 (05/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
Obey local or municipal regulations for product recycling and disposal.
RM2™ RF2+™
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EN INTRODUCTION
ABOUT THIS MANUAL
ITS PURPOSE
The purpose of this manual is to help you get the most
value from your Ransburg IntelliFlow system. It can
help you to determine how to install, operate, maintain,
and repair your equipment. It provides information and
procedures for routine maintenance and servicing and
offers diagnostic and repair procedures to follow when
trouble occurs.
ITS CONTENTS
This manual is divided into Chapters, each of which is
divided into consecutively numbered Sections.
Chapters will contain text, images, tables, or a
combination of them.
Pages with images will have paragraphs and sentences
with callout numbers that refer to their respective images,
steps, and parts.
Procedures, once described in the text, are not normally
repeated. When it is necessary to refer to another
Chapter or Section, the reference will be given as
Chapter and Section number. Cross references given
without the use of the word Chapter apply to Sections or
paragraphs in the current Chapter.
Chapter 03. Safety–Safety, hazard, and warning rules.
Chapter 04. Product Overview–Introduction to the
equipment component and technical specifications.
Chapter 05. General Installation–The necessary
nstallation and setup required before operation.
Chapter 06. Intrinsically Safe Operation–Required Zener
barrier information.
Chapter 07. Operation–The principle of operation,
calibration, and cleaning procedures.
Chapter 08. Servicing–Flow meter service overview.
Chapter 09. Maintenance–Disassembly, inspection, and
assembly procedures, battery replacement, and parts.
Chapter 10. Manual Change Summary–The revisions and
changes made to this manual.
Chapter 11. Warranty–Your equipment’s warranty.
WHO SHOULD USE THIS GUIDE
This guide is intended for users with different levels of
knowledge and experience with this system:
Installers: The person(s) who will locate and install this
equipment.
Users: The person(s) who will learn how to operate this
equipment.
Servicers: The person(s) who will service and maintain
this equipment.
This guide assumes all persons who will install, use,
operate, and service this equipment have some
knowledge of the product and its operating system.
MANUAL DISCLAIMER
All current and applicable certifications shown in this
manual confirm Binks' adherence to the strict standards
met to obtain the required regulatory compliances.
This manual was prepared with the most accurate
information current at the time of publishing. Binks does
not accept responsibility for errors in, or omissions from,
the information contained herein.
Please get in touch with your distributor or Binks
Customer Service for additional service information and
assistance.
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ENINTRODUCTION
FLOW METER RELATED MANUALS & PUBLICATIONS
Part Number Description
77-3152-1 RF2 Installation Manual
77-3152-3 RF2 Service Guide
77-3153-1 RM2 Installation Manual
77-3153-3 RM2 Service Guide
77-3153-4 RM2 Kit Instructions and Spare Parts
77-3161-1 RE1 Installation Manual
77-3161-3 RE1 Service Guide
77-3161-4 RE1 Kit Instructions and Spare Parts
77-3165-1 RF2+ Installation Manual
77-3165-3 RF2+ Service Guide
77-3165-4 RF2+ Spare Parts Manual
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EN 02. TABLE OF CONTENTS
02. CONTENTS
03. SAFETY 1
03.1 SAFETY PRECAUTIONS �����������������������������������������������������������������������������������������������������������������������������������1
03.2 ADDITIONAL SAFETY INFORMATION ����������������������������������������������������������������������������������������������������������������8
04. PRODUCT OVERVIEW 9
04.1 INTRODUCTION, STANDARD FLOW METER ������������������������������������������������������������������������������������������������9
04.2 INTRODUCTION, ACID CATALYST FLOW METER ��������������������������������������������������������������������������������������10
05. INSTALLATION 11
05.1 GENERAL INFORMATION �������������������������������������������������������������������������������������������������������������������������������11
05.1 ELECTRICAL NOISE ����������������������������������������������������������������������������������������������������������������������������������������11
06. INTRINSICALLY SAFE OPERATION 13
INSTRINSICALLY SAFE OPERATION �������������������������������������������������������������������������������������������������������������������13
07. OPERATION 15
07.1 PRINCIPLE OF OPERATION ���������������������������������������������������������������������������������������������������������������������������15
07.2 CALIBRATION ���������������������������������������������������������������������������������������������������������������������������������������������������15
07.3 FLOW METER AUTOMATIC CLEAN PROCEDURE �������������������������������������������������������������������������������������15
08. SERVICING 17
08.1 FLOW METER SERVICING OVERVIEW ��������������������������������������������������������������������������������������������������������17
09. MAINTENANCE 19
09.1 DISASSEMBLY ��������������������������������������������������������������������������������������������������������������������������������������������������19
09.2 INSPECTION �����������������������������������������������������������������������������������������������������������������������������������������������������24
09.3 ASSEMBLY ��������������������������������������������������������������������������������������������������������������������������������������������������������26
09.4 FIBER OPTIC FLOW SENSOR BATTERY REPLACEMENT ......................................................................27
09.4.1 STANDARD FLOW METER COMPONENTS ��������������������������������������������������������������������������������������30
09.4.2 ACID CATALYST FLOW METER COMPONENTS ......................................................................32
10. MANUAL REVISIONS 35
11. WARRANTY 37
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EN02. TABLE OF CONTENTS
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EN 03. SAFETY
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03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local Binks
representative or Binks directly.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Fire Hazards
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable.
Keep spray areas clean to prevent the build-up of
combustible residues.
Do not smoke in the spray area.
The high voltage supplied to the atomizer must be
turned off before the equipment is cleaned, flushed
or maintained.
Spray booth ventilation must be kept at the rates as
set by NFPA-33, OSHA, country, local, and municipal
codes.
If flammable or combustible solvents are used to
clean the equipment, ventilate the area.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
the output voltage is necessary.
Do an equipment test only in areas free of
combustible material. The test may necessitate the
high voltage to be on, but only as instructed.
Non-factory replacement parts or unauthorized
equipment modifications can cause a fire or injury.
The key switch bypass is used only during setup
operation.
Do no production work with disabled safety
interlocks.
Set up and operate the paint procedure and
equipment under NFPA-33, NEC, OSHA, local,
municipal, country, and European Health and Safety
Norms.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
General Use and
Maintenance
Explosion Hazard
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire or
explosion hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary.
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
Personnel must be correctly
trained in the operation and
maintenance of this equipment.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
output voltage is necessary.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
If equipped, set the current overload sensitivity as
described in the related section of the equipment
manual. If incorrectly set, the current overload
sensitivity for protection against accidental arcing is
turned off and can cause a fire or explosion.
Frequent power supply shutdown indicates a
problem in the system, which requires correction.
Always turn off the control panel power before the
system is flushed, cleaned, or servicing the spray
system equipment. Make sure no objects are within
the spark-safe work distance before the high voltage
is turned on.
The control panel must interlock with the ventilation
system and conveyor in accordance with NFPA-33,
EN 50176.
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable. Do an equipment test only
in areas free of combustible material.
Train all personnel in accordance with the
requirements of NFPA-33, EN 60079-0.
Before equipment operation, personnel must read
and understand these instructions and safety
precautions.
Obey appropriate local, municipal, state, and
national codes governing ventilation, fire protection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms, and your
insurance company requirements.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Area High
Voltage Equipment
Electrical Discharge
This equipment contains a
high-voltage device that can
cause an electrostatic induction
on ungrounded objects. This
electrical charge is capable of
igniting coating materials.
Insufficient ground will cause a
spark hazard. A spark can ignite
many coating materials and
cause a fire or explosion.
Operators in the spray area and the parts to be
sprayed must be sufficiently grounded.
All conductive objects inside the spray area must be
grounded.
Hold the parts that get sprayed on conveyors or
hangers that are correctly grounded. The resistance
between the parts and the earth-ground must not be
more than 1 MΩ. Refer to: NFPA-33.
Before the equipment is operated, ground all
operators. They cannot wear rubber-soled insulated
shoes. Wear ground straps on wrists or legs for
sufficient ground contact.
Operators must not wear or carry ungrounded metal
objects.
When used, operators must make complete contact
with the applicator handle and electrostatic gun. Use
conductive gloves or gloves with the palm section cut
out.
Operators must wear grounded footwear.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES FOR GUIDANCE TO
CORRECTLY GROUND THE OPERATOR.
Except for objects needed for the high-voltage
process, all electrically conductive objects in the
spray area are to be grounded. Supply a grounded
conductive floor in the spray area.
Always turn off the applicator voltage before the
system is flushed, cleaned, or when servicing the
spray system equipment.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
Do not install an applicator into a fluid system if the
solvent supply is ungrounded.
Do not touch an energized applicator electrode.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
Spray Area and
Equipment Use
Toxic Fluid or Fumes
Toxic fluids or fumes can cause
severe injury or death if splashed
in the eyes or on the skin, or if
inhaled or swallowed.
High-pressure fluid sprayed
from the gun, hose fittings, or
ruptured/damaged components
can pierce the skin.
While this injury can appear as
cut skin, this is a severe injury
that can result in the amputation
of the affected area.
Read the Safety Data Sheet (SDS) for instructions
to know and understand how to handle the specific
hazards of the fluids used, and the effects of long-
term exposure.
During the spray, clean, or servicing of equipment,
or when in the work area, keep the work area fully
ventilated.
Always wear personal protective equipment (PPE)
when in the work area or during equipment operation.
Refer to the Personal Protective Equipment warnings
in this manual.
Store hazardous fluid in approved containers and
refer to local, municipal, state, and national codes
governing the disposal of hazardous fluids.
Do not point or operate the spray gun at the body
part of a person.
Do not put your hand or fingers over the gun fluid
nozzle or fittings in the hose or Proportioner.
Do not try to stop or deflect leaks with your hand,
glove, body, or shop rag.
Do not blowback fluid, as the equipment is not an
air spray system.
Relieve pressure in the supply hoses, Proportioner,
and QuickHeat™ hose before the equipment is
inspected, cleaned, or serviced.
Use the lowest possible pressure to recirculate,
purge, or troubleshoot the equipment.
Examine the hoses, couplings, and fittings every day.
Service or immediately replace parts that leak, are
worn, or are damaged. Replace high-pressure hose
sections. They cannot be recoupled or serviced.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Equipment
and Fluids
Pressurized
Aluminum Parts
Skin and Clothing Burns
Equipment surfaces and fluids
can become very hot during
operation.
The use of certain solvents and
chemicals can cause equipment
damage and severe personal
injury.
Do not touch hot fluid or equipment during operation.
Do not let clothing touch the equipment during
operation or immediately after the equipment is
stopped.
Let the equipment fully cool before the examination
or servicing of the component.
Do not use 1,1,1-trichloroethane, methylene
chloride or other halogenated hydrocarbon solvents
or fluids that contain such solvents.
These solvents can cause a severe chemical
reaction and equipment rupture that results in
equipment and property damage, serious bodily
injury, or death.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Do Not Touch
The effect of paint flow rates
and formulations on the quality
of atomization can cause the
turbines to rotate at high speeds.
Do not use a rag or gloved hand against the bell
edge to stop or slow down a bell during rotation.
Do not try to clean the bell edge during rotation.
EN03. SAFETY
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If the operation of this equipment, sensors, switches, or other ancillary equipment occurs in the presence of flammable
gases and vapors, connect this equipment through intrinsic-safe or Zener barriers. Classify them as a ‘simple apparatus’
or approve them for use in these areas.
03.2 ADDITIONAL SAFETY INFORMATION.
Observe all local or municipal safety measures and wear approved protective equipment when servicing this equipment.
Clean all spilled chemicals and materials and do all work in a clean and organized environment to prevent personal
injury and equipment damage.
NOTICE
During the initial commission of the equipment and at periodic times throughout equipment life, visually examine all
fluid fittings for leaks.
Periodically, it is necessary to visually examine all pieces of this equipment for signs of noticeable degradation due to
chemicals or other conditions in the equipment’s environment.
CAUTION
Only operate the equipment after you have read this section.
DANGER
To prevent injury or electrocution while the system is under power, do not contact, disconnect, or manipulate electrical
connections or devices. The main disconnect on the right side of the controller can be locked out. Follow the proper
Lockout–Tagout (LOTO) procedures for internal controller electrical work.
Only qualified electrical personnel can perform the work if diagnosis and troubleshooting are not possible during
working conditions.
WARNING
To prevent possible chemical spillage when personnel are not on site, air and fluid supplies for the equipment must be
disabled when the equipment idles for an extended period, such as an end-of-day shutdown.
SAFETY
Obey local or municipal regulations that require installed fire suppression for equipment operation.
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EN 04. PRODUCT OVERVIEW
04.1 INTRODUCTION, STANDARD FLOW METER
STANDARD FLOW METER 310-9000
The Ransburg 310-9000 standard flow meter precisely meters and monitors fluid flows. This flow meter, in many cases,
surpasses the performance of other types of meters currently used.
FLOW RATE ACCURACY
Calibrate the flow meter at or near the expected flow rates for a flow rate accuracy of 0.5%, typical with many fluids.
Even with wide flow rate swings, such as when used with robots under analog control, an accuracy of ± 2% is possible.
REVERSE FLOW DETECTION
The sensors (pickups) are available in single or dual-sensor versions. The dual sensor version outputs two square
waves in quadrature mode so that sensing circuitry can determine flow rate and direction. Use the dual sensor version if
it is necessary to sense the reverse flow of the material.
SPECIFICATIONS
310-9000 FLOW METER OPERATION SPECIFICATIONS
Flow Rate: 10–3,000 cc/min (material dependent)
Accuracy: ± 0.5%
Max Working Pressure: 6,000 psi (413.69 bar/41369 kPa) @ 100 °F (37.77 °C)
Temperature: -40–140 °F (-40 °C to 60 °C)
Signal Output: 2 Channel Quadrature, 56,000 pulses per liter
Power: 10–30 VDC
310-9000 FLOW METER MATERIALS SPECIFICATIONS
Body: 303 Stainless Steel / DIN 1.4305
Gears: DIN 1.4122
Sleeve Bearings: Tungsten Carbide
Shafts: Tungsten Carbide
Seal: PTFE
Filtration Required: 120 Microns
Connections: 3/8 JIC
Weight: 3.6 lbs (1.6 Kg)
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EN04. PRODUCT OVERVIEW
04.2 INTRODUCTION, ACID CATALYST FLOW METER
ACID CATALYST FLOW METER 310-9002
The Ransburg 310-9002 acid catalyst flow meter precisely meters and monitors fluid flows. This flow meter, in many
cases, surpasses the performance of other types of meters currently used.
FLOW RATE ACCURACY
Calibrate the flow meter at or near the expected flow rates for a flow rate accuracy of 0.5%, typical with many fluids.
Even with wide flow rate swings, such as when used with robots under analog control, an accuracy of ± 2% is possible.
REVERSE FLOW DETECTION
The sensor (pickup) is a dual-probe version. The dual sensor version outputs two square waves in quadrature mode so
that sensing circuitry can determine flow rate and direction. Use the dual sensor version if it is necessary to sense the
reverse flow of the material.
SPECIFICATIONS
310-9002 FLOW METER OPERATION SPECIFICATIONS
Flow Rate: 4–1893 cc/min (material dependent)
Accuracy: ± 0.5%
Max Working Pressure: 6,000 psi (413.69 bar/41369 kPa) @ 100 °F (37.77 °C)
Temperature: -40–140 °F (-40 °C to 60 °C)
Signal Output: 2 Channel Quadrature, 56,000 pulses per liter
Power: 10–30 VDC
310-9002 FLOW METER MATERIALS SPECIFICATIONS
Body: 316 Stainless Steel / DIN 1.4404
Gears: DIN 1.4122
Sleeve Bearings: Tungsten Carbide
Shafts: Tungsten Carbide
Seal: PTFE
Filtration Required: 120 Microns
Connections: 3/8 JIC
Weight: 3.6 lbs (1.6 Kg)
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EN EN 05. INSTALLATION
05.1 GENERAL INSTALLATION
Mount the unit with the bolt pattern shown below.
Mount the flow meter vertically so the gear faces are
perpendicular to the earth's horizon. This position
minimizes the effect of gravity on the gears. Use two (2)
each of 1/4-20 screws.
Plumb the flow meter's flow direction as marked on
the side label. The fluid inlet is opposite the sensor
connection. The meter can be plumbed so the flow enters
at the bottom of the meter and exits at the top. This
configuration eliminates possible air entrapment in the
meter.
WARNING
Make sure that the flow meter cables are not put closer than 12 inches to noise generation devices, like large electric
motors, fluorescent lighting, transformers, ballasts, and other such electric devices.
OUTLET PORT
Ø 3.30 (Ø 84 mm)
INLET PORT
1.730
(196.35 mm)
M6 x 20 mm THD
x 12 mm DEEP
(2 PLACES)
NOTICE
This flow meter can be installed in Class 1, Division
1, and Group D locations when used with the correct
Zener Barrier.
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EN EN05. INSTALLATION
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EN EN 06. INTRINSICALLY SAFE OPERATION
INTRINSICALLY SAFE OPERATION
The flow meter can be operated in hazardous areas (Class 1, Division 1, Group D locations). It is necessary to route the
power to the flow meter and the signals that return from the flow meter sensor through an approved Zener barrier.
The flow meter with the dual-probe pickup sensor (PN 310-9011) is compatible with the In-Booth Remote Fluid Panel
kits 240-5206, 240-5337, 310-8020, and 310-8021.
The flow meter with the fiber optic pickup sensor (PN 310-9012) is compatible with the In-Booth Remote Fluid Panel kits
310-8022 and 310-8023.
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EN EN06. INTRINSICALLY SAFE OPERATION
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EN EN 07. OPERATION
07.1 PRINCIPLE OF OPERATION
Gear-type flow meters work on the principle that small
volumes of the material will trap between each gear’s
teeth. One to two proximity sensors detect each gear
tooth rotation as the gears rotate. When a gear tooth
passes a proximity sensor, the sensor sends a square
wave pulse back to the controller to indicate one of those
material volumes has passed through the meter.
07.2 CALIBRATION
Periodically calibrate the flow meter as the calibration
value in pulses per liter (PPL) will vary based on viscosity,
flow rate, temperature, wear, and other factors. Refer to
the appropriate associated equipment documentation for
the proper calibration procedure.
07.3 FLOW METER AUTOMATIC
CLEAN PROCEDURE
FLUID LINE AIR PURGES
Air purges are used in automatic coating operations for
rapid color changes and to minimize the solvent required
to flush out the old color. Use caution when air purges are
used through the flow meter.
1. Long air purges do not provide the lubrication the
flow meter gears require. The metered fluid or solvent
typically delivers this lubrication.
2. Air purges can cause coating materials to thicken
or dry on the flow meter shafts and gears. When
used, such materials will affect the performance
characteristics of the flow meter, primarily with water-
based materials.
3. Long air purges will cause premature gear and shaft
failure.
4. All clean cycles must start with a solvent push to
prevent dried coating materials on flow meter parts.
5. Solvent and air chop cycles are recommended as
the most satisfactory method to flush flow meters.
6. On plural-component materials or other materials
that cause a ’skinning’ effect on the inside of the fluid
lines, fill with non-pressurized solvent during idle
times. Flush the system before the next spray cycle
load.
7. Air purges are not recommended for water-based
applications.
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EN EN07. OPERATION
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EN EN 08. SERVICING
08.1 FLOW METER SERVICE
OVERVIEW
Incorrectly filtered fluid causes Flow Meter problems.
Particulates in the fluid can cause the gears to bind, and
the results are incorrect signals for the actual flow rate.
Refer to the instructions from the filter manufacturer on
how to maintain the fluid filters.
If there is a need to repeatedly disassemble and clean
the system to remove solids and particulates, examine
the full fluid supply system and analyze the system’s
automatic clean procedure cycle.
Fluid backup (reverse flow) can cause reacted or
catalyzed material to enter the flow meter. The 2K
controls will sense the reverse flow, and the system will
shut down. Immediately clean the flow meter before the
fluid can get set up.
Under normal operating conditions, magnetic sensors
and electrical connections should not need to be replaced
BOTTOM BODY (EXTERNAL) TORQUE SEQUENCE (EXTERNAL)
BOTTOM BODY (INTERNAL) TOP BODY (INTERNAL)
2 7
9 5
8 1
6 10
4 3
3.30
(84 mm)
1.730
(196.35 mm)
5 mm Socket Head
Cap Screw
Fluid Outlet
Fluid InletAlignment Pins
(two)
FLUID FLOW
DIRECTION
M6 x 20 mm THD
x 12 mm DEEP
(2 PLACES)
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EN EN08. SERVICING
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EN EN 09. MAINTENANCE
09.1 DISASSEMBLY
Dual Probe Pickup Sensor Removal
1. Disconnect the flow meter cable (a) from the dual
probe pickup sensor (b).
2. Loosen the two hex head cap screws (c) marked in
red. These are captive screws and will remain with
the pickup sensor when removed from the flow meter
body.
NOTICE
These instructions only apply after the upper and lower
material lines are disconnected and the flow meter
assembly and attached bracket are removed from the
fluid panel for servicing.
c
b
a
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EN EN09. MAINTENANCE
3. Carefully pull the pickup sensor (b) straight
out and away from the flow meter body. Move
the pickup sensor to a clean, safe area to prevent
damage. Do not drop the pickup.
CAUTION
The dual probe pickup sensor is a sensitive device.
If dropped, damage can occur and cause unstable or
incorrect flow indications.
Go to page 22 to continue the flow meter
disassembly procedure.
b
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EN EN 09. MAINTENANCE
Fiber Optic Pickup Sensor Removal
1. Disconnect the flow meter fiber optic cable (d)
from the fiber optic pickup sensor (e).
2. Loosen the jam nut (f) on the pickup sensor where it
touches the flow meter’s front face.
3. Turn the pickup sensor (e) counterclockwise to
remove it from the flow meter body. Move the pickup
sensor to a clean, safe area to prevent damage. Do
not drop the pickup.
CAUTION
The fiber optic pickup sensor is a sensitive device. If
dropped, damage can occur and cause unstable or
incorrect flow indications.
Go to the next page to continue the flow meter
disassembly procedure.
e
d
f
e
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EN EN09. MAINTENANCE
NOTICE
The flow meter body halves are labeled with decals on
the same side to help with reassembly.
NOTICE
The flow meter servicing procedures are identical for the
standard and acid catalyst flow meters.
4. Remove two each of the hex head cap screws (g),
external tooth lock washers (h), and flat washers (i)
from the back of the bottom flow meter body.
Put the mounting bracket (j) and all fastener
hardware in a safe area.
5. Remove the upper and lower hose adapters (k) from
the bottom flow meter body (l).
6. If the decals are missing, put a mark across the
halves before separation to later identify their related
positions for reassembly.
7. Use a 5mm hex key wrench and remove the ten (m)
socket head cap screws in a star pattern.
i
h
g
j
k
k
l
m
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EN EN 09. MAINTENANCE
8. Separate the flow meter into the top (n) and bottom
(o) body halves.
Place both halves in a clean work area with the
mating surfaces facing upward. This helps protect the
sealing surfaces from damage.
An alternative method of separation is to:
• Put two socket head cap screws (m) through
opposite sides of the flow meter and give the
screws a few turns each.
• Tightly hold the top body, then tap the screw
heads with a soft mallet until separation is
complete.
9. Remove and discard the O-ring gasket (p).
10. Remove the gears (q) and shafts (r) from the shaft
bores in the measuring chamber.
n
o
p
q
r
CAUTION
Discard the used O-ring gasket. O-ring gaskets cannot
be reused. Replace used O-rings with new ones during
flow meter body servicing.
NOTICE
Do not pry apart the body halves with a screwdriver or
other such tool. Damage to the mating surfaces, gear
shafts, or shaft bearings can occur.
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EN EN09. MAINTENANCE
09.2 INSPECTION
Use an applicable solvent and clean the remaining
material from all flow meter parts.
Examine all the following parts for wear and damage:
1. The gear shafts (r) must measure the same diameter
at the ends and center. Replace the gear shaft set
if a shaft does not measure the same at the three
locations or if there are scores, scratches, or damage
to the shaft.
2. The gear teeth (q) must not be worn, chipped, pitted,
broken, or missing. Replace the gear set if there is
damage to a gear.
3. The gear shaft bearing (s) must not be worn, pitted,
or have scores or scratches. Replace the gear set if
a bearing has damage or the gears wobble on the
shafts.
4. The gear shaft bores (u) on the top flow meter body
(o) must not be worn, pitted, or have scores or
scratches.
Put the gear shafts into the top body bearings
and try to wobble them. Replace the top body if a
bearing has damage or the gear shafts wobble in the
bearings.
5. The flow meter top’s mating face (t) must not be
gouged, scored, scratched, or pitted. Replace the top
body if there is damage.
MUST BE THE SAME DIAMETER
r
s q
t u
o
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EN EN 09. MAINTENANCE
6. The gear shaft bores (w) on the bottom flow meter
body (m) must not be worn, pitted, or have scores or
scratches.
Put the gear shafts into the bottom body bearings
and try to wobble them. Replace the bottom body if a
bearing has damage or the gear shafts wobble in the
bearings.
7. The bottom body’s measuring chamber (v) must not
be gouged, scored, scratched, or pitted. Replace
the bottom body if there is damage to the measuring
chamber.
8. The O-ring gasket’s sealing groove (x) must not have
gouges, scratches, or pitting. Replace the bottom
body if there is damage to the sealing groove.
m
v
w
x
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EN EN09. MAINTENANCE
09.3 ASSEMBLY
CAUTION
Do not use lubricants or compounds to assemble the
flow meter. The use of lubricants and compounds will
cause coating material contamination through the
system, equipment damage, and coating failure.
1. Install a new PTFE O-ring gasket (p) into the sealing
groove in the bottom body.
2. Install the gear shafts (r) into the shaft bearings in the
bottom body.
3. Put one gear (q) onto a gear shaft and push the gear
down until it touches the bottom body measuring
chamber. Assemble the other gear onto the second
shaft. Make sure the gears fully engage and easily
turn on the shafts.
4. Align the pins (y) in the flow meter’s bottom body (m)
to the holes (not shown) in the flow meter’s top body
(o). Tightly push the two body halves together. Make
sure the decals or marks align.
Do not use a hammer or mallet to force-fit the
halves together. Such use of force can cause
damage to the alignment pins, gear shafts, and
bearings.
5. Put the socket head cap screws (n) into the holes on
the flow meter top body and turn them into threaded
holes in the bottom body.
6. Use a torque wrench and tighten the screws to 12 lbs-
ft in the sequence pattern shown on page 17.
CAUTION
Follow the torque sequence to seal and fully prevent
flow meter leakage and failure. The gears will bind if the
screws are overtightened.
7. Turn the hose adapters (k) into the flow meter bottom
body.
8. Use the parts removed during disassembly step 4 to
assemble the flow meter mounting bracket onto the
rear of the bottom flow meter body.
9. To install the pickup sensor (b or e) to the flow meter
top body, reverse the removal steps on pages 19-21.
10. Attach the pickup sensor cable removed during step 1
on pages 19 or 21.
11. A brief blast of dry, compressed air will quickly turn the
gears and make a gear-spin sound.
e
b
n
o
q
r
p
m
k
y
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EN EN 09. MAINTENANCE
09.4 FIBER OPTIC FLOW SENSOR
09.4.1 BATTERY REPLACEMENT
NOTICE
The fiber optic pickup sensor contains a battery with a
15-month lifespan that starts at the assembly date of
your IntelliFlow system. Replace this battery every 15
months or sooner for correct signal readings.
1. Remove the front sensor cover screws (1).
Put the screws in a safe place as they will be
reinstalled in Step 7.
2. Remove the front cover (2).
Put the cover in a safe place as it will be reinstalled in
Step 7.
3. Pull the battery (3) off the battery clips and out of the
sensor housing.
CAUTION
The battery contains hazardous material. Safely recycle
it according to local and federal laws.
1
2
3
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EN EN09. MAINTENANCE
4. Disconnect the battery lead (4) from the bottom of the
circuit board.
5. Press the new battery (5) into place in the battery
clips. Make sure the battery information tag points
outward from the sensor body.
6. Plug the battery lead onto the circuit board battery
lead terminal (6). Make sure to tuck the battery wires
to the side of the battery and sensor case.
7. Align the front sensor cover to the sensor body and
fasten it to the body using the sensor cover screws
removed in Step 1.
WARNING
Replace the battery only with listed battery type
BG.BATT-FOP-07 specified by Binks for this purpose.
4
5
6
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EN EN 09. MAINTENANCE
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EN EN09. MAINTENANCE
STANDARD FLOW METER PARTS 310-9000
1
2
5
7
6
3
4 14
8 9
1
10
11
12
13
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EN EN 09. MAINTENANCE
STANDARD FLOW METER 310-9000
No. Part No. Description Qty. Notes
1 310-9010 Flow Meter Body (contains no. 1, 2, 11, 12, and 13) 1 Sold as an assembly
2 310-9020 Socket Head Cap Screws, M6 x 30 mm 10 17.6 N•m (13 lb-ft)
3 310-9011 Dual Probe Pickup Sensor 1
4 310-9012 Fiber Optic Pickup Sensor 1
5 - Socket Head Cap Screw, M6 x 1, 12 mm LG, 18-8 2
6 - Washer, Lock, Ext. Tooth, M6, 18-8 2
7 - Washer, Flat, M6, 18-8 2
8 - Flow Meter Mounting Bracket 1 For RM2 unit only
9 - Flow Meter Mounting Bracket 1 For RF2/RF2+ unit only
10 - Fitting, 1/4 NPS (M) X 3/8 JIC (M) 2
11 310-9016 Shaft, Flow Meter 2 Sold individually
12 310-9015 Gear, Flow Meter 2 Sold individually
13 310-9017-K5 Seals, Flow Meter 1 Sold as 5-pack
14 - Fiber Optic Sensor Battery (BG.BATT-FOP-07) 1
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EN EN09. MAINTENANCE
ACID CATALYST FLOW METER PARTS 310-9002
1
2
5
7
6
3
4 14
8 9
1
10
11
12
13
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EN EN 09. MAINTENANCE
ACID CATALYST FLOW METER 310-9002
No. Part No. Description Qty. Notes
1 310-9013 Flow Meter Body, Acid Compatible
(contains no. 1, 2, 11, 12, and 13) 1 Sold as an assembly
2 310-9020 Socket Head Cap Screws, M6 x 30 mm 10 17.6 N•m (13 lb-ft)
3 310-9011 Dual Probe Pickup Sensor 1
4 310-9012 Fiber Optic Pickup Sensor 1
5 - Socket Head Cap Screw, M6 x 1, 12 mm LG, 18-8 2
6 - Washer, Lock, Ext. Tooth, M6, 18-8 2
7 - Washer, Flat, M6, 18-8 2
8 - Flow Meter Mounting Bracket 1 For RM2 unit only
9 - Flow Meter Mounting Bracket 1 For RF2/RF2+ unit only
10 - Fitting, 1/4 NPS (M) X 3/8 JIC (M) 2
11 310-9022 Shaft, Flow Meter, Acid Compatible 2 Sold individually
12 310-9021 Gear, Flow Meter, Acid Compatible 2 Sold individually
13 310-9017-K5 Seals, Flow Meter 1 Sold as 5-pack
14 - Fiber Optic Sensor Battery (BG.BATT-FOP-07) 1
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EN EN09. MAINTENANCE
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EN EN 10. MANUAL REVISIONS
MANUAL CHANGE SUMMARY
Date Description Version
05/2023 Initial release R1
05/2023 Added acid catalyst flow meter information R2
03/2024 Added fiber optic probe sensor battery replacement R3.0
05/2025 Updated manual to latest Binks standards R4.0
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EN EN10. MANUAL REVISIONS
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EN 11. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
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REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
XX. WARRANTY
EN
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Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
