- E4XX Gun Accessories List 9836 4139 02 [ English ]
EN
Accessories list
www.binks.com
Accessories list for
E4XX series applicators
ESL 12/03-66
9836 4139 02-R2.2 (02/2025)
EN
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1. Mounting flange ....................................................................... 3
1.1 Mounting flanges for E415, E475, E480 ................................... 3
2.1 Mounting flanges for E420 ..................................................... 6
2. Swivel locking brackets ............................................................ 7
2.1 Swivel locking brackets for E415, E475, E480 .......................... 7
2.2 Swivel locking brackets for E420 .......................................... 11
3. Tools ....................................................................................... 12
3.1 Tool kits ............................................................................. 11
3.2 Additional tools .................................................................... 11
4. Nozzle heads .......................................................................... 16
5. Nozzle head adaptors ............................................................. 18
6. Nozzle caps and plates ........................................................... 19
7. Nozzles .................................................................................... 20
8. Adaptors .................................................................................. 23
9. Cables ...................................................................................... 24
Content:
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Pos. Qty. Description Part number
1 1 Flange 6004 0154 41
2 3 Washer ISO 7089-6 0301 2321 00
3 2 Parallel pin ISO 8734 4 x 10 0101 4131 00
4 1 Parallel pin ISO 8734 6 x 12 0101 2312 00
5 3 Screw ISO 4762 M6 x 16 0211 1246 01
6 6 Screw BN1206 M6 X 12 0215 0003 06
4
2
3
6
1.1 Mounting flange for 415, 475, 480 (0°)
6004 0147 95
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
1
5
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Pos. Qty. Description Part number
1 1 Flange 6004 0360 50
2 3 Washer ISO 7089-6 0301 2321 00
3 2 Parallel pin ISO 8734 4 x 10 0101 4131 00
4 1 Parallel pin ISO 8734 6 x 12 0101 2312 00
5 3 Screw ISO 4762 M6 x 16 0211 1246 01
6 6 Screw BN1206 M6 X 12 0215 0003 06
1
5
4
2
3
6
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
1.1 Mounting flange for 415, 475, 480 (90°)
6004 0360 51
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1.1 Mounting flange for 415, 475, 480
6004 0390 14
M-20iA/12L
Pos. Qty. Description Part number
1 1 Flange 6004 0390 10
2 3 Washer 0301 2321 00
3 3 Screw M6 x 16 0211 1246 03
4 1 Parallel pin 4 x 8 0101 1237 00
5 2 Parallel pin 4 x 10 0101 4131 00
6 8 Screw M4 x 8 0211 1204 08
1
3 2
4
5
6
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1.2 Mounting flange for E420
6004 0801 26
Pos. Qty. Description Part number
1 1 Flange 6004 0800 50
2 2 Parallel pin 6 x 14 0101 2312 00
3 6 Screw M6 x 12 0215 0003 06
4 1 Parallel pin 4 x 8 0101 1237 00
2
2
1
4
3
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
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Pos. Qty. Description Part number
1 1 Robot bracket 6004 0154 52
2 2 Screw M6 x 16 0211 1246 03
3 1 Axis 6004 0154 64
4 1 Parallell pin 6 x 12 0101 2312 00
5 2 Screw M5 x 14 0211 1206 03
6 1 Swivel locker bracket 6004 0154 07
7 4 Screw M6 x 25 0211 1249 03
8 2 Screw M6 x 45 0211 1959 72
9 1 Distance piece 6004 0154 84
10 2 Plain bearing 6004 0154 08
1
2
3
4
7
6
10
9
8
5
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
2.1 Swivel locking bracket for E415, 475, 480
6004 0154 95
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2.1 Swivel locking bracket for E415, 475, 480
6004 0154 99
9
8
6
7 3
5
2
4
1
Pos. Qty. Description Part number
1 1 Robot bracket 6004 0154 52
2 2 Screw M6 x 16 0211 1246 03
3 1 Axis 6004 0154 64
4 1 Parallell pin 6 x 12 0101 2312 00
5 2 Screw M5 x 14 0211 1206 03
6 1 Gun bracket 6004 0154 09
7 4 Screw M6 x 25 0211 1249 03
8 2 Screw M6 x 45 0211 1959 72
9 1 Distance piece 6004 0154 84
10 2 Plain bearing 6004 0154 08
11 8 Screw M5 X 20 0211 1208 03
12 8 Guide bushing 7 x 5,1 x 4 6004 0360 28
13 2 Frame piece1 6004 0154 96
14 2 Frame piece2 6004 0154 97
15 2 Screw M6 x 20 0160 6084 00
10
13
12
14
11
11
11
11
12
12
12
13
14
15
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
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2.1 Swivel locking bracket for E415, 475, 480
6004 0390 13
Pos. Qty. Description Part number
1 1 Fixing plate 6004 0390 11
2 2 Screw M6 x 45 0211 1959 72
3 2 Pin 4 x 8 0101 1237 00
4 1 Spacer swivel lock 6004 0390 15
5 1 Fixing block Fanuc M-20iA/12L 6004 0390 12
6 2 Screw M4 x 10 0211 1204 10
1
2
6
5
4
3
M-20iA/12L
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2.1 Swivel locking bracket for E415, 475, 480
6004 0390 16
Pos. Qty. Description Part number
1 2 Screw M6 x 35 0211 1251 03
2 2 Screw M4 x 10 0211 1204 10
3 1 Counter part 6004 0390 19
4 1 Fixing block Fanuc L-shape 6004 0390 17
5 1 Fixing plate 6004 0390 11
6 3 Screw M6 x 12 0211 1959 12
7 2 Pin 4 x 10 0101 4131 00
8 2 Screw M6 x 30 0211 1250 03
9 1 Distance piece L-shape 6004 0390 18
1
2
8
6
5
M-20iA/12L
7
9
3
4
6
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2.2 Swivel locking bracket for E420
6004 0802 25
Pos. Qty. Description Part number
1 4 Screw M6 x 16 0211 1246 03
2 1 Robot bracket 6004 0154 52
3 2 Screw M5 x 14 0211 1206 03
4 1 Axis 6004 0800 83
5 1 Parallell pin 6 x 12 0101 2312 00
6 1 Cylindrical slider 6004 0800 84
7 6 Screw M5 x 12 0211 1205 01
8 1 Locking lever 6004 0800 87
9 1 Locking block
6004 0800 85
6004 0804 30
10 2 Parallell pin 4 x 6 0102 1236 00
1
2
3
4
5
6
7
8
1
7
10
9
IRB 2400 10/16
IRB 2600 12/20
IRB 4400 L 10
IRB 4600 20
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3.1 Tool kits
Toolbox 6004 0154 05
All the necessary tools to assemble and disassemble 410, 415, 470, 475 and, 480
versions of the applicator.
Special tools for swivel and needle seal is included in this toolbox.
1 pcs / screwdriver phillips
2 pcs / screwdriver slot
2 pcs / screwdriver Torx
1 pcs / hook
1 pcs / Needle-nose pliers
3 pcs / hex key
2 pcs / hex key T handle
1 pcs / special tool for needle packing
assembly
1 pcs / special tool, swivel tool
3 pcs / O-ring protector
1 pcs / Swivel mounting instructions
Swivel house tool 6004 0154 14
The tool is used to push out used seal rings from the
swivel housing.
The other end is used to push down the new seal rings
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3.1 Tool kits
E420 Special tool kit 6004 0803 00
6004 0802 00 6004 0802 03
6004 0154 11 6004 0154 10
The special tools kit for the E420 contains:
• 1pc. Tool PVC seal (6004080200)
• 1pc. Press tool (6004080203)
• 1pc. Mounting tool seal (6004015410)
• 1pc. Pick-up tool (6004015411)
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3.2 Additional tools
There are two tools avialble to dismount and mount the needle packings; a mounting tool for the needle packings (1)
part no. 6004 0154 10 and a pick-up tool (2) for dismounting the packing sets, part no. 6004 0154 11.
1
2
Dismount
Push the pick-up tool gently down the material channel.
(Pict. 1)
Then hook up the packing and the needle guide as the
tool is pulled back.
(Pict. 2)
The needle packings in the cylinder block is removed in
the same manner.
Mounting
The first step is to insert the lower needle packings
(UHMW-packings).
The seals are inserted using the special packing mounting
tool. When inserting the packings it’s important to notice
that the open side of the pacings are facing the nozzle
head. Then use the pick-up tool to push them in place.
(Pict. 3, 4, 5)
Pict. 3
Pict. 4
Mounting tool 6004 0154 10
Needle packings
Pict. 2
Pict. 1
Pict. 5
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3.2 Additional tools
Swivel lock calibration tool 6004 0154 03
The tool is used to align the rotation centre of the swivel locker with the rotation centre of the
robot axis 5.
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Nozzles head, round
Nozzle angles Type of seat Description Partnumber
0, 45, 75 Round Nozzle head 6004 0155 17
0, 45, 75 Flat Nozzle head 6004 0155 22
0, 45, 75 Flat Nozzle head, DP / DM 6004 0155 34
Nozzle angles Type of seat Description Partnumber
0, 45, 75 Round Nozzle head 6004 0155 25
Dimensions Description Partnumber
M4 x 20 Screw 0211 1147 00
6 x 10,9 x 1 Nozzle packing 6004 0147 55
7,1 x 1,6 O-ring for SSD nozzle head 0663 6114 00
4. Nozzle heads
Nozzles head, round for LASD nozzles
Screws and packings, for round nozzle heads
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4. Nozzle heads
Nozzle angles Description Partnumber
0, 75, 45 Nozzle head square for round adaptor* 6004 0361 63
15, 75, 45 Nozzle head square for round adaptor * 6004 0361 53
0, 75, 45 Nozzle head square for square adaptor * 6004 0363 83
Description Partnumber For applicator
Nozzle head for tool changer ** 6004 0151 88 E475 CS
Nozzle head for FIX nozzle * 6004 0151 99 E475 CS
Nozzle head for tool changer ** 6004 0390 09 E480 CS
Nozzle head
For tool changer
* Screws, pins and nozzle packings are included
Nozzle head
For FIX nozzle
Nozzles head, square
Nozzles head, for cosmetic sealing
* Screws, pins and nozzle packings are included
** Pins and screws are included
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5. Nozzle head adaptors
Type of seat Description Partnumber
Flat Adapter, for square head * 6004 0361 60
Round Adapter, for square head * 6004 0361 61
* Screws, pins and nozzle packings are included
Type of seat Description Partnumber
Round Adapter, for square head * 6004 0363 82
Nozzles head adaptor round, for square nozzle head
Nozzles head adaptor square, for square nozzle head
* Screws, pins and nozzle packings are included
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6. Nozzle Caps and Plates
Nozzle slot angle Description Partnumber
90˚ Nozzle plate 90, for square head 6004 0360 32
0˚ Nozzle plate 0, for square head 6004 0360 33
0˚ Nozzle plate, for CS FIX 6004 0151 98
Nozzle plate 90˚ Nozzle plate 0˚
Nozzle slot angle Description Partnumber
0, 0, 0 Nozzle Cap 6004 0155 18
0, 0, 90 Nozzle Cap 6004 0155 23
0, 90, 0 Nozzle Cap 6004 0155 21
Dimensions Description Partnumber
M6 x 12 Screw 0515 0612 00
Nozzle plate 0˚ (CS FIX)
Nozzles Caps, for round heads
Screw, for nozzle cap
Nozzles Plates
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7. Nozzles
H W Description Partnumber
0,3 7 0,3 x 7mm Sealing nozzle 6004 0156 30
0,3 8 0,3 x 8mm Sealing nozzle 6004 0156 31
0,3 9 0,3 x 9mm Sealing nozzle 6004 0156 32
0,3 10 0,3 x 10mm Sealing nozzle 6004 0156 33
0,38 8 0,38 x 8mm Sealing nozzle 6004 0156 35
0,38 9 0,38 x 9mm Sealing nozzle 6004 0156 36
0,38 10 0,38 x 10mm Sealing nozzle 6004 0156 37
0,38 11 0,38 x 11mm Sealing nozzle 6004 0156 38
W H
H L Description Partnumber
0,5 40 0,5 x 40 mm LASD Sealing nozzle 6004 0156 52
L
H
Sealing nozzles
Sealing nozzles, for LASD
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7. Nozzles
LASD Nozzle Housings
Pos. Description Partnumber
1 LASD nozzle housing for round head 6004 0362 62
2 LASD nozzle housing for square head 0º 6004 0157 00
3 LASD nozzle housing for square head 90º 6004 0157 01
1 2 3
Pos. Qty. Description Partnumber
Nozzle plate kit 0,4 mm 6004 0157 34
4 1 Nozzle plate, R25 6004 0150 57
6 1 0,4 mm LASD middle plate 128G 6004 0150 54
5 1 Nozzle plate, inlet R25 6004 0150 58
Nozzle plate kit 0,5 mm 6004 0157 35
4 1 Nozzle plate, R25 6004 0150 57
6 1 0,5 mm LASD middle plate 128G 6004 0150 55
5 1 Nozzle plate, inlet R25 6004 0150 58
Nozzle plate kit 0,6 mm 6004 0157 36
4 1 Nozzle plate, R25 6004 0150 57
6 1 0,6 mm LASD middle plate 128G 6004 0150 56
5 1 Nozzle plate, inlet R25 6004 0150 58
4
5
6
LASD Nozzle plates
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7. Nozzles
Pos. Qty. Description Partnumber
1 1 0,4 mm LASD Nozzle M18 128G 6004 0157 44
1 1 0,5 mm LASD Nozzle M18 128G 6004 0157 45
1 1 0,6 mm LASD Nozzle M18 128G 6004 0157 46
2 1 0,4 mm LASD Nozzle FIX 0° 128G 6004 0157 54
2 1 0,5 mm LASD Nozzle FIX 0° 128G 6004 0157 55
2 1 0,6 mm LASD Nozzle FIX 0° 128G 6004 0157 56
3 1 0,4 mm LASD Nozzle FIX 90° 128G 6004 0157 64
3 1 0,5 mm LASD Nozzle FIX 90° 128G 6004 0157 65
3 1 0,6 mm LASD Nozzle FIX 90° 128G 6004 0157 66
1 2 3
LASD Nozzle
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8. Nozzle Adaptors
Tool changer adaptor, part number: 6004 0370 40.
Designed for 470, 475, 480, when using the applicator without tool changer.
TCP at nozzle base stays the same comapared with tool changer.
1
2
3
4
5
6
7
Pos. Qty. Description Partnumber
1 1 Locating bush 7 x 5,1 x 4 6004 0360 28
2 1 O-ring 0663 6112 00
3 1 Locating bush 6 x 4,1 x 4 6004 0360 27
4 1 Adaptor housing 6004 0370 42
5 1 O-ring 0663 9004 12
6 1 Spring 6803 5130 01
7 1 Needle 6004 0370 41
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9. Cables
Length Connection Description Partnumber Type of Connector
5 m 18-pin Cable 5 m 18-Pin Connector 6004 0153 37 Male - Female
5 m 14-pin Cable 5 m 14-Pin Connector 6004 0153 38 Male - Female
5 m 8-pin Cable 5 m 8-Pin Connector 6004 0153 39 Male - Female
5 m 14-pin Cable 5 m 14-Pin Connector 6004 0153 42 Male - None
5 m 8-pin Cable 5 m 8-Pin Connector 6004 0153 43 Male - None
8 m 14-pin Cable 8 m 14-Pin Connector 6004 0153 46 Male - None
6,5 m 18-pin Cable 6,5 m 18-Pin Connector 6004 0153 49 Male - Female
6,5 m 18-pin Cable 6,5 m 18-Pin Connector 6004 0153 50 Male - Male
6 m 18-pin Cable 6 m 18-Pin Connector Male - None 6004 0153 53
8 m 18-pin Cable 8 m 18-Pin Connector Male - None 6004 0153 54
6 m 14-pin Cable 6 m 14-Pin Connector Male - None 6004 0153 62
Length Connection Description Type of Connector Partnumber
10 m 5-pin Cable 10 m 5-Pin Connector Male - None 6004 0153 21
Cable, Lemo connector
Cable
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