- BINKS - DX 200 Diaphragm Pump - Service Manual - 77-3207 EN [ English ]
DX200AN
DX200ANB
DX200AM
INSTALLATION MANUAL
77-3207
DX200
Diaphragm Pump
DX200AR
Patent US 9447780
DX200ANB
DX200AM
DX200AR
DX200AN
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
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EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
. 22/04/25
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
Product Description / Object of Declaration: Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and
packages
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G Ex h IIB T4 Gb
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EN
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
UKCA Declaration of Conformity
Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and
packages
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G Ex h IIB T4 Gb
Approved body details and role: Element Materials Technology Warwick Ltd. UK. (0891)
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic
methods and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
F. A. Sutter
22/04/25
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
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EN
CAUTION
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Read the following warnings before using this equipment.
WARNING
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment
instruction manual.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the
dispensing area. Improper grounding or sparks can cause a
hazardous condition and result in fire, explosion or electric shock and
other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
NOTE
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn
or broken parts on a daily basis. Do not operate the equipment if
you are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result
in serious injury.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases
that are released under pressure, or
flying debris.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
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EN
E
12 litres/min [3.17 US gall/min]
7 bar [100 psi]
Output @ 60 cycles / min:
25
3/4'' BSPP Female
Maximum Recommended Continous Cycle Rate
[cycles/min]:
Maximum Recommended Intermittent Cycle Rate [cycles /
min]:
9.5 kg [20.94lb's]
Non Lubricated
0 - 40 °C [32 - 104 °F]
Dirt: 5 µm
Water: -20ºC@7bar [940ppm]
Oil: 0.1mg/m³
84.9L [3 SCFM]
7 bar [100 psi]
60
0.20 litres [0.05 US gall]
1:1
28.3L [1 SCFM]
2.83L [0.1 SCFM]
4.6m [15.1ft] / 7.5m [24.6ft]
Specification
AFluid inlet connection:
Ratio:
Maximum air inlet pressure:
Maximum fluid pressure:
Displacement per cycle:
CAir inlet connection:
DFluid regulator pilot connection:
Earth connection resistance:
Temperature range
Ø4mm [Ø5/32]
71.2 dBA Leq
3/4'' BSPP Female
1/4'' Universal (BSPP/ NPSM) Female
<1Ω
BFluid outlet connection:
Maximum dry/wet Lift:
Air volume / cycle @ 6.9 bar/100psi:
Air flow @ 10 cycles / min 6.9 bar / 100psi:
Air flow @ 30 cycles / min 6.9 bar / 100psi:
Recommended air quality ISO 8573.1 Class 3.3.2 #:
Noise Level @ 30 cycles/min & 7 bar [100 psi]:
Weight:
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Installation
SECTION Z-Z
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This product should be flushed with a suitable compatible solvent prior to use.
Attach flexible hoses to all connections.
Prior To Use
Pump Earthing
Mount the pump securely and position the pump at a convenient height to allow for maintenance.
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure.
Connect a regulated air supply to the air connection.
ATEX special conditions for safe use:
Earth connection, Binks Part No. 0114-011798
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
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EN
Important Notes
1. Inlet/outlet fluid connections are ONLY COMPATIBLE with 3/4 BSP fittings (tighten to 40Nm) - Warning,
tapered fittings can damage the pump body.
2. For regulated units, the pump air inlet pressure should be no more than 1.5 bar [21 psi] higher than the air
pressure to the fluid regulator.
3. Failure to do this will produce a greater pressure pulse than is intended and may reduce diaphragm or
regulator life.
4. End cap seals (DXK-205) MUST BE REPLACED every time an end cap is removed.
5. If end cap is removed fully clean and dry area around diaphragm before pump assembly.
6. Do not run the pump dry or allow it to 'race away', this may reduce the life of the diaphragms.
Failure to operate the pump correctly will invalidate the Warranty.
Stainless Steel
Diaphragms
End cap plugs
Seals
Diaphragms PTFE
AluminiumEnd cap
Stainless Steel
PTFE
Seals FKM/PE
Valve ball & spring
End cap plugs
Stainless Steel
Ball Cage (Acetal) POM
End cap Aluminium
Pump body
Pump body Aluminium
FKM/PE
Valve ball & spring Stainless Steel
Ball Cage
DX200AE# Pumps
Item Material
Paint section materials of construction
PumpsDX200A#
Aluminium
(Acetal) POM
MaterialItem
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EN
6 DXK-206 Caps & screws x 2
5 DXK-205
DXK-207 End cap bolts x 127
DXK-202
DXK-204
DXK-267
Diaphragm kit x 2
DXK-201
2
Check valve seal kit x 4
DXK-203
Spare Parts
Item Part No. Description
Enamel check valve kit x 4
Enamel check valve seal kit x 4
8 DXK-208
4
End cap - Includes Item 5
End cap seal kit x 2
1
DXK-276
Shaft & seal kit
Check valve kit x 4
3
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EN
Spare Parts
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‡ =
DXK-217
Grounding cable 4m
20
DXK-218
21
DXK-213
9
DXK-221 Seal x 4
Insert ‡
DXK-215
19
Blanking plate & screws ‡
11 DXK-211
Seal x 425
DXK-25 Gasket x 4
Air valve kit
17
16 DXK-216
Non-Regulated Conversion Kit
3/4 BSP(M) - 3/8 BSP(M) Connector with seals
3/4 BSP(M) - 3/8 BSP(F) Connector with seals
DXK-19
Blanking gasket x 4 ‡
15
14
DXK-21923
22
Parts for non-fluid regulator model
24 DXK-220 Seal x 4
18 DXK-18 Cover, seal & screws
0114-011798
Manual regulator control
13
DXK-214
DXK-209
Regulator Insert
Gasket x 4
Item Part No. Description
Diaphragm assembly
10 DXK-210
12 DXK-212 Regulator cap & screws
26 DXK-247
Spare Parts
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Inlet Connectors
Spare Parts
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Torque required
Key - Maintenance symbols
=
=
=
(reverse for assembly)
=
Refer to figure
Spanner or socket size
Maintenance
Order for dis-assembly
Grease (AGMD-010)
=
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EN
Figure 1
Maintenance
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- Perform a pump stop test to ensure correct operation, by ensuring pump stops when
the spraygun trigger is closed and there is no fluid flow.
- Check for excessive fluid pressure pulsation
- Check for any excessive mechanical noise
- Inspect Pump for Correct operation
- Check for fluid or air leaks
- Replace centre shaft and seals
- Inspect and replace if required:- Air Valve module
- Replace Check Valves
- Replace Diaphragms
6 Months
12 Months
Monthly
- Check fluid regulator adjusts fluid pressure correctly.� Replace if faulty
- If pump does not stop, inspect ball check valves, replace as required.
- Replace fluid regulator seat and diaphragm
Typical period Recommended operation
Maintenance schedule
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EN
a. Air getting into the suction hose/manifold
Pump will not run
a. No Air or Fluid supply
b. Air valve worn or defective
a. Air getting into fluid line, air supply
restricted.
b. Fluid check valves damaged
c. Worn centre shaft/seals
d. Worn air valve d. Replace air valve module
c. Replace shaft and seals.
Pump runs but has
excessive pulsation
b. Inspect, clean/replace balls/seats
a. Check hose connections
b. Check valve ball/seal damaged
Pump will not ‘Prime’
Symptom Possible Cause Remedy
Replace if suspect or worn.
b. Remove, clean, and inspect seat, ball,
and ball cage.
b. Replace valve module.
a. Check air and fluid supply ball valves
and supply hoses.
a. Check seals and hose connections.
�Check air supply
Fault finding
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EN
A N B - 1
A -
AE 1
2
22
3
R
N
M
-
DX200#R
DX200#N
2 Regulators
Gauge
3 MPV-10 QD stem 14 male
2 S-1817
- Fluid regulator
- Pump
- Spraygun
Ø4mm Hose
1 GA-382-P
Part No. Description
No regulator
DX200#N/M
3 Regulators
1 Regulator
DX200#R
Regulator
Note
Fluid regulator versions DX200AER & DX200AEM
are not suitable for use with enamel
Aluminium - Enamel
Manual Regulator
2 Regulators
Bare pump selection
No regulator
Air regulators
DX200
Aluminium
For use withPump body
Fluid regulator
DXA-AC22-200
Air regulators
- Pump
- Spraygun
- Fluid regulator
DXA-AC1-200
1 Regulator
- Pump
DXA-AC2-200
- Pump
DXA-AC3-200
3 Regulators
NB No regulator, Front outlet
Item
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EN
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
Americas Tel: 1-888-992-4657
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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