- Air Line Heater / Filter Heater LN-9811-14 [ English ]
LN-9811-14
AIR LINE HEATER / FILTER HEATER (MODEL: A13230-XX)
®
www.binks.comLN-9811-14-R5 (08/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Obey local or municipal regulations for product recycling and disposal.
www.binks.com LN-9811-14-R5 (08/2025)
EN 02. TABLE OF CONTENTS
i / ii
02. CONTENTS
03 SAFETY 3
03.1 SAFETY PRECAUTIONS..................................................................................................................................3
03.2 ADDITIONAL SAFETY INFORMATION..........................................................................................................10
04 INTRODUCTION 11
04.1 DESCRIPTION.................................................................................................................................................11
04.2 SPECIFICATIONS............................................................................................................................................11
05 INSTALLATION 15
06 OPERATION 17
07 MAINTENANCE 19
08 MANUAL REVISIONS 21
09 WARRANTY 23
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EN 03. SAFETY
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03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
Careful study and continued use of this manual will
vprovide a better understanding of the equipment
functions and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local Binks
representative or Binks directly.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Fire Hazards
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable.
Keep spray areas clean to prevent the build-up of
combustible residues.
Do not smoke in the spray area.
The high voltage supplied to the atomizer must be
turned off before the equipment is cleaned, flushed
or maintained.
Spray booth ventilation must be kept at the rates as
set by NFPA-33, OSHA, country, local, and municipal
codes.
If flammable or combustible solvents are used to
clean the equipment, ventilate the area.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
the output voltage is necessary.
Do an equipment test only in areas free of
combustible material. The test may necessitate the
high voltage to be on, but only as instructed.
Non-factory replacement parts or unauthorized
equipment modifications can cause a fire or injury.
The key switch bypass is used only during setup
operation.
Do no production work with disabled safety
interlocks.
Set up and operate the paint procedure and
equipment under NFPA-33, NEC, OSHA, local,
municipal, country, and European Health and Safety
Norms.
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
General Use and
Maintenance
Explosion Hazard
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire or
explosion hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary.
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
Personnel must be correctly
trained in the operation and
maintenance of this equipment.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
output voltage is necessary.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
If equipped, set the current overload sensitivity as
described in the related section of the equipment
manual. If incorrectly set, the current overload
sensitivity for protection against accidental arcing is
turned off and can cause a fire or explosion.
Frequent power supply shutdown indicates a
problem in the system, which requires correction.
Always turn off the control panel power before the
system is flushed, cleaned, or servicing the spray
system equipment. Make sure no objects are within
the spark-safe work distance before the high voltage
is turned on.
The control panel must interlock with the ventilation
system and conveyor in accordance with NFPA-33,
EN 50176.
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable. Do an equipment test only
in areas free of combustible material.
Train all personnel in accordance with the
requirements of NFPA-33, EN 60079-0.
Before equipment operation, personnel must read
and understand these instructions and safety
precautions.
Obey appropriate local, municipal, state, and
national codes governing ventilation, fire protection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms, and your
insurance company requirements.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Area High
Voltage Equipment
Electrical Discharge
This equipment contains a
high-voltage device that can
cause an electrostatic induction
on ungrounded objects. This
electrical charge is capable of
igniting coating materials.
Insufficient ground will cause a
spark hazard. A spark can ignite
many coating materials and
cause a fire or explosion.
Operators in the spray area and the parts to be
sprayed must be sufficiently grounded.
All conductive objects inside the spray area must be
grounded.
Hold the parts that get sprayed on conveyors or
hangers that are correctly grounded. The resistance
between the parts and the earth-ground must not be
more than 1 MΩ. Refer to: NFPA-33.
Before the equipment is operated, ground all
operators. They cannot wear rubber-soled insulated
shoes. Wear ground straps on wrists or legs for
sufficient ground contact.
Operators must not wear or carry ungrounded metal
objects.
When used, operators must make complete contact
with the applicator handle and electrostatic gun. Use
conductive gloves or gloves with the palm section cut
out.
Operators must wear grounded footwear.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES FOR GUIDANCE TO
CORRECTLY GROUND THE OPERATOR.
Except for objects needed for the high-voltage
process, all electrically conductive objects in the
spray area are to be grounded. Supply a grounded
conductive floor in the spray area.
Always turn off the applicator voltage before the
system is flushed, cleaned, or when servicing the
spray system equipment.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
Do not install an applicator into a fluid system if the
solvent supply is ungrounded.
Do not touch an energized applicator electrode.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
Spray Area and
Equipment Use
Toxic Fluid or Fumes
Toxic fluids or fumes can cause
severe injury or death if splashed
in the eyes or on the skin, or if
inhaled or swallowed.
High-pressure fluid sprayed
from the gun, hose fittings, or
ruptured/damaged components
can pierce the skin.
While this injury can appear as
cut skin, this is a severe injury
that can result in the amputation
of the affected area.
Read the Safety Data Sheet (SDS) for instructions
to know and understand how to handle the specific
hazards of the fluids used, and the effects of long-
term exposure.
During the spray, clean, or servicing of equipment,
or when in the work area, keep the work area fully
ventilated.
Always wear personal protective equipment (PPE)
when in the work area or during equipment operation.
Refer to the Personal Protective Equipment warnings
in this manual.
Store hazardous fluid in approved containers and
refer to local, municipal, state, and national codes
governing the disposal of hazardous fluids.
Do not point or operate the spray gun at the body
part of a person.
Do not put your hand or fingers over the gun fluid
nozzle or fittings in the hose or Proportioner.
Do not try to stop or deflect leaks with your hand,
glove, body, or shop rag.
Do not blowback fluid, as the equipment is not an
air spray system.
Relieve pressure in the supply hoses, Proportioner,
and QuickHeat™ hose before the equipment is
inspected, cleaned, or serviced.
Use the lowest possible pressure to recirculate,
purge, or troubleshoot the equipment.
Examine the hoses, couplings, and fittings every day.
Service or immediately replace parts that leak, are
worn, or are damaged. Replace high-pressure hose
sections. They cannot be recoupled or serviced.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Equipment
and Fluids
Pressurized
Aluminum Parts
Skin and Clothing Burns
Equipment surfaces and fluids
can become very hot during
operation.
The use of certain solvents and
chemicals can cause equipment
damage and severe personal
injury.
Do not touch hot fluid or equipment during operation.
Do not let clothing touch the equipment during
operation or immediately after the equipment is
stopped.
Let the equipment fully cool before the examination
or servicing of the component.
Do not use 1,1,1-trichloroethane, methylene
chloride or other halogenated hydrocarbon solvents
or fluids that contain such solvents.
These solvents can cause a severe chemical
reaction and equipment rupture that results in
equipment and property damage, serious bodily
injury, or death.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Do Not Touch
The effect of paint flow rates
and formulations on the quality
of atomization can cause the
turbines to rotate at high speeds.
Do not use a rag or gloved hand against the bell
edge to stop or slow down a bell during rotation.
Do not try to clean the bell edge during rotation.
EN03. SAFETY
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If the operation of this equipment, sensors, switches, or other ancillary equipment occurs in the presence of flammable
gases and vapors, connect this equipment through intrinsic-safe or Zener barriers. Classify them as a ‘simple apparatus’
or approve them for use in these areas.
03.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and wear approved protective equipment when servicing this equipment.
Clean all spilled chemicals and materials and do all work in a clean and organized environment to prevent personal
injury and equipment damage.
NOTICE
During the initial commission of the equipment and at periodic times throughout equipment life, visually examine all
fluid fittings for leaks.
Periodically, it is necessary to visually examine all pieces of this equipment for signs of noticeable degradation due to
chemicals or other conditions in the equipment’s environment.
CAUTION
Only operate the equipment after you have read this section.
DANGER
To prevent injury or electrocution while the system is under power, do not contact, disconnect, or manipulate electrical
connections or devices. Follow the proper Lockout–Tagout (LOTO) procedures for internal controller electrical work.
Only qualified electrical personnel can perform the work if diagnosis and troubleshooting are not possible during
working conditions.
WARNING
To prevent possible chemical spillage when personnel are not on site, air and fluid supplies for the equipment must be
disabled when the equipment idles for an extended period, such as an end-of-day shutdown.
SAFETY
Obey local or municipal regulations that require installed fire suppression for equipment operation.
EN 04. INTRODUCTION
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04 INTRODUCTION
04.1 DESCRIPTION
Supply air temperature, on high-speed applicators, in
automated finishing systems, tends to become very cold
due to the expansion of pressurized air, which results
in condensation on the applicator. The Ransburg Air
Heater/Filter Heater is designed to reduce, or eliminate,
condensation that may form in or on Air Turbines, reducing
high voltage trip-outs and rejected parts.
Air is heated through a simple process; air enters through
the filter, passes through a Manifold and Regulator before
entering the air heater and exits out to the applicator.
WARNING
Air Heater does not meet ROHS requirements. Not for
use in the European Union.
WARNING
This unit is not intended for use within the hazardous
area, (Class 1, Div 1, or Zone 1).
04.2 SPECIFICATIONS
Supply 115 Volt AC
Frequency: 50/60Hz
Power Rating: 1.5 kW
Max. Working Pressure: 230 psig (16 bar)
Controlled Output Range: 68° to 150° (20° C to 65° C)
Minimum Inlet Temperature: -4°F (-20°C)
Max Outlet Temp: 248° F, 120° C
Current Draw: 13.0 A
Recommended Fuse: 16 A
Supply 230 Volt AC
Frequency: 50/60Hz
Power Rating: 1.5 kW
Max. Working Pressure: 230 psig (16 bar)
Controlled Output Range: 68° to 150° (20° C to 65° C)
Minimum Inlet Temperature: -4°F (-20°C)
Max Outlet Temp: 248° F, 120° C
Current Draw: 6.5 A
Recommended Fuse: 8 A
EN04. INTRODUCTION
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Note(s):
1. Outlet temperatures as noted above are based upon an inlet temperature of 68°F (20°C).
2. Heater should only be installed on a suitably fused electrical supply line. Please see Specifications for
recommended fuse size.
3. Intelligent, thermostatic control will maintain outlet temp as inlet temp and flow rate fluctuates as long as capacity of
heater is not exceeded.
4. Maximum temperature of 248°F (120°C) limited by built-in thermal overload device.
5. Chart reflects power off condition when flow is shut off to unit.
EN 04. INTRODUCTION
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Figure 1 Air Line and Filter Heater dimensions for installation.
EN04. INTRODUCTION
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Figure 2 Air Line and Filter Heater Components.
Ref # Description
1 MAIN AIR IN
2 BEARING AIR SUPPLY TO APPLICATOR 1/4 OR 6MM
3 TURBINE PILOT AIR SIGNAL 5/32 OR 4MM
4 GAUGE AIR READ OUT FOR TURBINE AIR 5/32 OR 4MM
5 TEMPERATURE CONTROL KNOB
6 OUTPUT TO TURBINE AIR
7 MOUNTING BRACKETS
AIR LINE HEATER / FILTER HEATER COMPONENTS
EN 05. INSTALLATION
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05 INSTALLATION
Filter heaters and airline heaters should be installed as
close to the point of use as possible. Existing or new
pipelines should be purged to remove any collected
debris.
1. Select position for the airline filter heater system. It is
vital to depressurize new or existing pipe work before
installation.
2. Install air line filter heater system onto pipe line so that
the Inlet and Outlets are horizontal (See figure 1).
3. The unit must be installed a minimum of a 3’ radius
away from any booth opening.
4. Mount system utilizing the mounting brackets identified
in figure 2.
5. Connect main air, bearing air, turbine pilot air and
gauge air as identified in figure 2.
6. During initial pressurization of the system, in- let valves
should be opened slowly to reduce inlet velocities
until system pressures are stabilized. Check for leaks
before putting filter heater system into operation.
WARNING
This unit is not intended for use within the hazardous
area, (Class 1, Div 1, or Zone 1).
NOTICE
Outlet hose must be nylon with a minimum temperature
rating of 250°.
NOTICE
Always install the unit so that the Inlet and Outlets are
horizontal (See figure 1).
EN05. INSTALLATION
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EN 06. OPERATION
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06 OPERATION
1. Ensure that the rated line voltage and supply voltage
are the same:
115 VAC at 13 AMPS or
230 VAC at 6.5 AMPS
2. The filter heater system should be protected by
appropriate external fusing (115V-16 amp, 230V-8
amp).
3. Ensure that the power connector plug is secured with
a fixing screw prior to operation.
4. Rotate the temperature control knob on the side of the
unit fully counterclockwise to the ‘minimum’ setting.
5. Once the compressed air line has been turned on and
is flowing, provide power to the filter heater system by
plugging the unit into rated outlet. Do not exceed the
maximum operating pressure of 230 psi (16 bar).
6. Rotate the control knob clockwise to increase the air
temperature and counterclockwise to decrease the
temperature. The temperature control knob should be
altered gradually to allow temperature stabilization to
take place. Always decrease the temperature to the
minimum temperature before unplugging unit.
WARNING
Heater is hot and should not be touched.
•
CAUTION
The unit you have purchased is capable of heating
the flow of compressed air to 150°F (120°C)
maximum during normal operation. It is essential
that all piping and equipment downstream is
suitable for this temperature. The heating element
is limited to 248°F (120°C) by a built-in thermal
overload device. Maximum temperature tolerance
of flexible air hoses varies significantly, therefore, if
in doubt, contact the supplier.
• The unit must not be exposed to a conducted
electrical disturbance greater than a frequency
of 15MHz. The unit may show evidence of a
temperature decrease.
NOTICE
Start at minimum temperature setting. Turn air on to
the device, then turn unit up to desired temperature.
If you see condensation on the applicator, adjust the
temperature knob to increase the temperature.
•
WARNING
The heater outlet port area and outlet pipework will
become hot when in use – avoid personal contact.
• Serious personal injury can result if these
instructions are not followed.
• Do not attempt to remove any item on the heater
while it is under pressure.
• Do not operate if there is a leak in the filter heater
system, immediately take unit out of service and
repair leak.
• Do not operate above the maximum working
pressure 230 psig (16 bar) at maxi- mum operating
temperature 150°F (120°C).
• Variable outlet temperature up to 150°F (120°C) is
dependent upon the inlet tem- perature and air flow
rate.There are no serviceable components in the heater
assembly or its associated control electronics. If a fault or
damage occurs to the unit, replacement spare parts are
available.
EN06. OPERATION
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EN 07. MAINTENANCE
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07 MAINTENANCE
Disconnect the power and remove pressure prior to
maintenance. The breakdown of the Air Heater Assembly
is on page 20.
NOTICE
Disconnect power and remove pressure prior to
maintenance.
EN07. MAINTENANCE
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Ref # DescriptionPart #
1 A11111-00 VOLUME BOOSTER
2 NOT AVAILABLE
3 NOT AVAILABLE
4 SSP-6439 BEARING AIR FEED FITTING: FRACTIONAL, SWIVEL ELBOW ¼ OD TUBE X ¼ NPTM
A13426-00 BEARING AIR FEED FITTING: METRIC, 6MM ODT X ½ NPTM S.S.
5 A14912-00 AIR FILTER & NIPPLE (INCLUDED)
6 79253-02 AIR FITTING SWIVEL, ½ ODT X ½ NPTM S.S.
7 A13434-01 AIR HEATER & CLOSED NIPPLE: 115 V @ 13 A
A13434-0 AIR HEATER & CLOSED NIPPLE: 230 V @ 6.5 A
8 NOT AVAILABLE
9 NOT AVAILABLE
10 NOT AVAILABLE
11 A13427-00 INLET FITTING, 3/8 NPSM X ½ NPTM
12 A14913-00 AIR FILTER ELEMENT (NOT SHOWN)
13 A13431-00 REPLACEMENT THERMOMETER (NOT SHOWN)
14 A13432-01 REPLACEMENT HEATER ELEMENT 115V (NOT SHOWN)
15 A13432-02 REPLACEMENT HEATER ELEMENT 230 V (NOT SHOWN)
AIR LINE HEATER - PARTS LIST
EN 08. MANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
08/2025 REBRANDING, AND UPDATE TO LATEST DOCUMENT FORMAT R5
08 MANUAL REVISIONS
EN08. MANUAL REVISIONS
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EN 09. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
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REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
09 WARRANTY
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
