- DX 200 Diaphragm Pump Manual - 77-3211 EN [ English ]
77-3211
Patent US 9447780
DX200SR
DX200 Stainless Steel
Diaphragm Pump
DX200SM
DX200SR DX200SN
DX200SP
DX200SN
DX200SM
DX200SP
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
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EN
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
EU Declaration of Conformity
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Notified body details and role:
Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and
packages
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G Ex h IIB T4 Gb
Element Materials Technology Rotterdam B.V. (2812)
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
22/04/25
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EN.
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G Ex h IIB T4 Gb
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic
methods and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
F. A. Sutter
22/04/25
Product Description / Object of Declaration: Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and
packages
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Solvent & Waterbased MaterialsThis Product is designed for use with:
Element Materials Technology Warwick Ltd. UK. (0891)
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EN
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the
dispensing area. Improper grounding or sparks can cause a
hazardous condition and result in fire, explosion or electric shock and
other serious injury.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases
that are released under pressure, or
flying debris.
WARNING
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn
or broken parts on a daily basis. Do not operate the equipment if
you are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result
in serious injury.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment
instruction manual.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
NOTE
WARNING
Important installation, operation or maintenance
information.
CAUTION
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Read the following warnings before using this equipment.
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EN
E
Displacement per cycle:
Output @ 60 cycles / min:
Maximum Recommended Continous Cycle Rate
[cycles/min]:
Maximum Recommended Intermittent Cycle Rate [cycles /
min]:
Fluid inlet connection:
Fluid outlet connection:
Air inlet connection:
Fluid regulator pilot connection:
Maximum dry/wet Lift:
Specification
Ratio:
Maximum air inlet pressure:
Maximum fluid pressure:
2.83 l/min [0.1 SCFM]
1/4'' [6mm] Universal (BSPP/ NPSM) Female
Air volume / cycle @ 6.9 bar/100psi:
Air flow @ 25 cycles / min 6.9 bar / 100psi:
Air flow @ 60 cycles / min 6.9 bar / 100psi:
Recommended air quality ISO 8573.1 Class 3.3.2 #:
Noise Level @ 30 cycles/min & 7 bar [100 psi]:
Earth connection resistance:
Weight:
Temperature range
1/2'' NPT Female (xxN Models )
Oil: 0.1mg/m³
Water: -20ºC@7bar [940ppm]
Dirt: 5 µm
1/2'' BSPP Female
7 bar [100 psi]
25
0.20 Litres [0.05 US gall]
1/2'' NPT Female (xxN Models )
71.2 dBA Leq
B
71 l/min [2.5 SCFM]
Ø4mm [Ø5/32]
1/2'' BSPP Female
<1Ω
0 - 40 °C [32 - 104 °F]
1:1
12 Litres/min [3.17 US gall/min]
A
7 bar [100 psi]
4.6m [15.1ft] / 7.5m [24.6ft]
139 l/min [4.9 SCFM]
C
D
60
8.05Kg [17.75 lb's]
Non Lubricated
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EN
DX200SN 249mm
Y
Installation
DX200SP
270mm
DX200SM
DX200SR
339mm
379mmSECTION Z-Z
Dimension
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EN
Prior To Use
Pump Earthing
ATEX special conditions for safe use:
This product should be flushed with a suitable compatible solvent prior to use.
Mount the pump securely and position the pump at a convenient height to allow for maintenance.
Attach flexible hoses to all connections.
Connect a regulated air supply to the air connection.
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure.
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
Earth connection, Binks Part No. 0114-011798
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EN
Valve ball
Paint section materials of construction
DX200S# Pumps
DX200SE# Pumps
Item Material
Item Material
FKM/PE
Ball Cage
Fluid regulator & pulsation chamber
End cap plugs
Stainless Steel
Valve ball & spring
End cap
Diaphragms
Pump body inserts Stainless Steel
Stainless Steel
PTFE
Pump body inserts Stainless Steel
Stainless Steel
Ball Cage
Stainless Steel
1. For regulated units, the pump air inlet pressure should be no more than 1.5 bar [21 psi] higher than the air
pressure to the fluid regulator.
Failure to do this will produce a greater pressure pulse than is intended and may reduce diaphragm or regulator
life.
2. End cap seals (DXK-226) MUST BE REPLACED every time an end cap is removed.
3. If end cap is removed fully clean and dry area around diaphragm before pump assembly.
4. Do not run the pump dry or allow it to 'race away', this may reduce the life of the diaphragms.
Important Notes
Failure to operate the pump correctly will invalidate the Warranty.
End cap Stainless Steel
Seals PU/PE
(Acetal) POM
Diaphragms PTFE
PU
End cap plugs Stainless Steel
(Acetal) POM
Seals
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EN
6 DXK-206
Enamel check valve kit x 4
Diaphragm kit x 2
DXK-207 End cap bolts x 12
Item Part No. Description
Shaft & seal kit
8
Caps & screws x 2
End cap seal kit x 4
End cap x 1 - Includes Item 5 x 2
9
4 DXK-225
DXK-227
Check valve seal kit x 4
DXK-283 Stainless Steel inserts7
5 DXK-226
DXK-223
DXK-222
2
3
Check valve kit x 4
DXK-262
DXK-224
DXK-260 Enamel check valve seal kit x 4
1
Spare Parts
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EN
Spare Parts
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1/2'' Female inlet connector kit, with seals
Regulator Insert
DXK-228 Fluid regulator assembly
DXK-229
16 DXK-18
DXK-232
13
DXK-230
Cover, seal & screws
17
DXK-216 Air valve kit
20 DXK-215 Seal x 4
21 DXK-212
10 DXK-213
Regulator cap & screws
DXK-231
14
Inlet/outlet seal x 4
0114-011798
15
Grounding cable 4m
DXK-214
Insert seal x 4
DXK-25 Gasket x 4
18
1/2 NPT Female outlet connector (not shown) (DX200S RN/NN/PN
pumps only)
DXK-28223
Item Part No. Description
19
DXK-291
1/2 NPT Female inlet connector kit, with seal (DX200S RN/NN/PN
pumps only)
22
Spare Parts
Non regulated assembly
Diaphragm assembly
11
12
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Note:
Refer to manual 77-3216 for
pulsation chamber spare parts
Spare Parts
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EN
1/2'' Female inlet connector kit, with seals
9
1/2'' BSPP Male
DXK-235
DXK-234
1/2'' - 3/8'' Male inlet connector kit, with seals
7 DXK-221
6
8
Seal x 4
3
DXK-292 1/2 NPT Female outlet connector kit, with seals
1/2 NPT Female inlet connector kit, with seals
1/2'' NPT Female
1/2'' NPT Female
Pump Outlet
DXK-2321
1/2'' BSPP Female 3/4'' BSPP Female
DXK-233
Outlet Adaptor
DXK-229 Seal x 4
Male connector kit,
with seals
Inlet Connectors
Item DescriptionPart No.
DXK-291
Spare Parts
3/4'' Female inlet connector kit, with seals
1/2'' Male inlet connector kit, with seals
Seal x 4
4
2
DXK-2305
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EN
=
=
=
=
=
Order for dis-assembly
Grease (AGMD-010)
Refer to figure
Spanner or socket size
(reverse for assembly)
Torque required
Maintenance
Key - Maintenance symbols
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EN
Figure 1
Figure 2
Maintenance
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Figure 3
Maintenance
Rotate insert 90° Line up to
the inlet port that you require
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EN
Typical period
Monthly
- Check for fluid or air leaks
- Inspect Pump for Correct operation
- Check for any excessive mechanical noise
- Check for excessive fluid pressure pulsation
6 Months
12 Months
- Perform a pump stop test to ensure correct operation, by ensuring pump stops when
the spraygun trigger is closed and there is no fluid flow.
- If pump does not stop, inspect ball check valves, replace as required.
- Check fluid regulator adjusts fluid pressure correctly.
- Replace if faulty
- Replace Diaphragms
- Replace fluid regulator seat and diaphragm
- Replace centre shaft and seals
- Replace Check Valves
- Inspect and replace if required:- Air Valve module
Maintenance schedule
Recommended operation
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EN
Pump runs but has
excessive pulsation
a. Air getting into fluid line, air supply
restricted.
b. Fluid check valves damaged
c. Worn centre shaft/seals
d. Worn air valve
a. Check seals and hose connections.
Check air supply
b. Remove, clean, and inspect seat, ball,
and ball cage.
Replace if suspect or worn.
c. Replace shaft and seals.
d. Replace air valve module
Symptom Possible Cause Remedy
Fault finding
Pump will not ‘Prime’
a. Air getting into the suction hose/manifold
b. Check valve ball/seal damaged
a. Check hose connections
b. Inspect, clean/replace balls/seats
Pump will not run
a. No Air or Fluid supply
b. Air valve worn or defective
a. Check air and fluid supply ball valves
and supply hoses.
b. Replace valve module.
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EN
S N - 1
S -
1
2
22
3
R
N
M
P
RN
NN
PN
Pulsation Chamber
DX200#N & P
3 Regulators
2 Regulators
2 Regulators
Pulsation Chamber (NPT)
1 Regulator
DX200#R
Air regulators
DX200##
Regulator
Regulator (NPT)
No regulator (NPT)
DX200#N
DX200#R
No regulator
DX200
Stainless Steel
Manual Regulator
Fluid regulator versions DX200SER & DX200SEM
are not suitable for use with enamelNo regulator
Note
SE Stainless Steel - Enamel
Bare pump selection
Pump body For use with
Fluid regulator
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EN
Ø4mm Hose
Gauge
Item Part No. Description
MPV-10 QD stem 14 male3
2 S-1817
2 Regulators
1 GA-382-P
3 Regulators
- Pump
- Spraygun
- Fluid regulator
Air regulators
DXA-AC1-200
1 Regulator
- Pump
DXA-AC2-200
- Pump
- Fluid regulator
DXA-AC3-200
DXA-AC22-200
2 Regulators
- Pump
- Spraygun
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NOTES
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WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
Japan Tel: +81 45 785 6421
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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