Gear Pump Driven Plural Component Proportioner
IntelliFlow RCS3
Binks IntelliFlow RCS3 sets a new benchmark for precise, electronically controlled, gear pump driven mixing and metering. Engineered for speed and reliability, it delivers instant trigger response and a smooth, uniform finish—eliminating the “winking” spray pattern common in piston pump systems.
Experience True Consistent Flow
Compatible with both solvent and waterborne coatings, the IntelliFlow RCS3 integrates seamlessly into manual or automated setups, supporting single or multiple applicators. Its 15-inch touchscreen interface offers intuitive operation, while built-in cloud connectivity provides real-time remote monitoring and diagnostics for maximum efficiency and uptime.
Achieving Excellence with Binks IntelliFlow RCS3
Equipped with DLC-coated gear pumps, this system consistently delivers accurate proportions while minimizing material waste thanks to its lightning-fast 50 millisecond response time. Whether you’re working manually or integrating into automated processes, the RCS3 adapts seamlessly—compatible with rotary atomizers, electrostatic guns, and more—all managed through an intuitive touchscreen interface that provides real-time control and diagnostics.
Features
Accurate, Consistent Proportioning
With 5 different DLC-coated gear pump sizes for both A and B components, RCS3 delivers consistently precise material ratios. User-friendly interfaces provide intuitive setup, clear alarm descriptions, and troubleshooting guides—minimizing downtime and ensuring optimal performance across all applications.
Instantaneous Response Time
Experience unparalleled finishing quality with a lightning-fast 50 millisecond ratio response time. This near-instant reaction ensures precise material delivery, reducing waste and maintaining consistent results even at high production speeds.
Flushable Color & Catalyst Pumps
RCS3 is specifically designed for rapid color changes with minimal material waste. Both resin and hardener pumps flush quickly, saving you time and resources while ensuring purity between formulations—ideal for multi-color applications.
Modular Color Changer With Air/Solvent Purge
Optimize your color change process with a graphical interface that allows precise programming of flush volumes, times, and load sequences. Full compatibility with air-solvent chop systems guarantees thorough cleaning and prevents cross-contamination.
Ultimate System Flexibility
The RCS3 supports a wide range of spray technologies including rotary atomizers, bells, disks, electrostatic, and non-electrostatic guns—all controlled from a single platform. Expandable to 8 channels, this versatile system adapts seamlessly to both automatic and manual processes.
Benefits
Consistent Quality
Delivers uniform finishes and minimizes defects through precise material mixing
Reduced Waste
Fast response time and accurate dispensing minimize material usage and disposal costs
Increased Productivity
Streamlined operation reduces changeover times and maximizes throughput.
Increased Control
User-defined zones with optional pyrometer feedback allow real-time adjustment for efficient and uniform curing
Enhanced Control
Real-time monitoring and adjustment capabilities optimize performance on the fly.
Lower Operating Costs
Durable components, efficient design, and remote diagnostics reduce maintenance needs.
Future-Proof Investment
Modular architecture allows for upgrades and expansion as your business evolves.
Overview:
Build your own system or choose from standard 2K packages
Build Your Own System
Customize our setup by selecting your controller and main fluid module, adding your preferred controller add-on, choosing your pump and mixing module, and finishing with the color and catalyst options that match your needs.
Standard 2K Packages
Choose a preconfigured package that includes everything necessary to get you up and running quickly and efficiently.
Build Your Own System
Customize our setup by selecting your controller and main fluid module, adding your preferred controller add-on, choosing your pump and mixing module, and finishing with the color and catalyst options that match your needs.
Standard 2K Packages
Choose a preconfigured package that includes everything necessary to get you up and running quickly and efficiently.
Standard 2K Packages
- Up to 12 colors and 4 catalysts.
- Up to 250 recipes
- Flushable gear pump on both color and catalysts sides
- A side pump sizes include 3 cc/rev (30 cc/min – 600 cc/min) and 6 cc/rev (60 cc/min – 1200 cc/min)
- B side pump sizes include 3 cc/rev (30 cc/min – 600 cc/min), 1.2 cc/rev (12 cc/min – 240 cc/min), and 0.3 cc/rev (3 cc/min – 60 cc/min).
- Cloud remote operation and monitoring
- Built in Ethernet I/P fieldbus connectivity
Build Your Own System
- 1K, 2K and 3K capabilities
- Up to 100 color/catalyst/reducer
- Up to 250 recipes
- Flushable gear pump on both color and catalysts sides.
- Selectable pump sizes include 0.3 cc/rev, 1.2 cc/rev, 3 cc/rev, 6 cc/rev and 10 cc/rev, supporting flow range 3 cc/min to 2000 cc/min per fluid channel.
- 300 cc/min and 600 cc/min positive displacement pump available on C side.
- Cloud remote operation and monitoring
- Most common industrial fieldbus available
Legacy RCS2 vs. IntelliFlow RCS3
| RCS2 | RCS3 | |
| Flushing | Flushable only on color side | Flushable on both color and catalyst sides |
| Calibration | Calibration at applicator | Calibration on pump or at applicator |
| Compatibility | 1K and 2K, up to 8 channels | 1k, 2k, and 3K, up to 8 channels |
| Number of Color and Catalysts | Up to 10 colors and catalysts | Up to 100 colors and catalysts |
| Recipe | 99 | 250 |
| Interface | Windows based interface | Modern intuitive app like interface |
| Remote operation & monitoring | Not Available | Full remote monitoring and operation capability |
Technical Specifications
| IntelliFlow RCS3 | |
| Ratio Range | 1:1 to 100:1 |
| Ratio Tolerance | ±1% |
| Capability | 1K, 2K and 3K (with positive displacement pump) |
| Viscosity Range of Fluid | 1 cPs-3000 cPs |
| Max Number Of Resin | Up to 100 |
| Max Number Of Catalyst/Hardener | Up to 100 |
| Fluid Pressure | 250 psi, 145 psi with flow sensor |
| Resin Flow Rate | 3-2000 cc/min |
| Catalyst/Hardener Flow Rate | 3-2000 cc/min |
| Total Flow Rate Range | 6-4000 cc/min |
| Flow Tolerance | ±1% |
| Trigger Response Rate | 50 ms (material and flow rate dependent) |
| Wetted Parts | Stainless steel, PTFE, Perfluoro elastomer, UHMW Polyethylene |
| Isocyanate Catalyst Compatible | Yes |
| Communication Protocol | Discrete, Ethernet, Profinet, Device Net, CC Link, EtherCat, Modbus |
| No. of Recipes/Jobs | 250 |
| Weight | Approx. 300 lb |
| Dimensions | Width 32″, Depth 28″, Height 74.65″ |
