- Steadi-Grip 2-QT Cup Manual SB-E-4-220 [ English ]
Binks STEADI-GRIP SG-2
2 QT. PRESSURE CUPS
Model No. 80-350 (Standard)
MAX. WORKING PRESSURE . . . . . . . . . . . . . . . . . 15 psig 1.0 bar
OVERALL HEIGHT
WITH AUXILIARY HANDLE . . . . . . . . . . . . . 16 9/16 in 421 mm
WITHOUT AUXILIARY HANDLE . . . . . . . . . . 11 3/4 in 298 mm
BASE DIAMETER . . . . . . . . . . . . . . . . . . . .. . . . . . . 6 in. 152 mm
DIA. ACROSS CLOSED CLAMPS . . . . . . . . 8 1/16 in 205 mm
DIA. ACROSS OPEN CLAMPS . . . . . . . . . . . 8 1/16 in 205 mm
AIR INLET & OUTLET CONNECTION SIZE . .. . . . . 1/4 NPS (m) -
FLUID OUTLET CONNECTION SIZE . . . . . . .. . . . . 3/8 NPS (m) -
WEIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 lb.13oz. 2.18 kg
SPECIFICATIONS
FLUID CAPACITY. . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Qts (US) 1.9 Ltr
OPTION (see p8) 40 psi 2.7 bar
SB-E-4-220
© 2004 ITW Finishing Systems and Products 2
The following hazards may occur during the normal use of this equipment. Please read the following
chart.
HAZARD CAUSE SAFEGUARDS
FIRE
Solvents and coatings can be
highly combustible, especially
when sprayed.
1. Adequate exhaust must be provided
to keep the air free of
accumulations of flammable
vapours
2. Smoking must never be allowed in
the spray area.
3. Fire extinguishing equipment must
be present in the spray area.
FIRE - PRESSURE CUP Vapours from flammable liquids
can catch fire or explode
1. Keep Cup at least 3 metres away
from sources of ignition, including
hot surfaces, mechanical sparks
and arcing (non-explosion proof)
electrical equipment.
2. Electrostatic charges may
accumulate and may ignite
flammable vapours by brush
discharges. Ensure the Cup is
earthed with conductive air or fluid
hoses or earthing clamp.
INHALING TOXIC
SUBSTANCES
Certain materials may be
harmful if inhaled, or there is
contact with the skin.
1. Follow the requirements of the
Material Safety Data Sheet supplier
by the coating manufacturer.
2. Adequate exhaust must be provided
to keep the air free of
accumulations of toxic materials.
3. Use a mask or respirator wherever
there is a risk of inhaling sprayed
materials. The mask must be
suitable for the material being
sprayed.
EXPLOSION, PRESSURE
TANK—RUPTURE
Making any changes or
modification to the pressure Cup
may weaken it.
1. Never drill into, weld or modify the
Cup in any way.
2. Do not adjust, remove or tamper
with the safety valve.
3. Only replace the safety valve with
the correct spare part as listed.
4. Do not fit any other safety valve of a
higher pressure rating than the
maximum working pressure of the
Cup.
GENERAL SAFETY Improper operation or
maintenance may create a
hazard.
Operators should be given adequate
training in the safe use and
maintenance of this equipment. Refer
to Pressure Systems Safety
Regulations 2000 Approved Code of
Practice or other national codes.
WARNING
© 2004 ITW Finishing Systems and Products 3
INTRODUCTION
Binks Steadi-Grip SG-2 Pressure Cups are CE marked in accordance with
the ATEX Directive 94/9/EC, Cat 2 G X for use in Zones 1 and 2.
These Cups are ideal for component spraying and industrial applications where small batch
production spraying is required. The 2 qt. capacity is sufficient to complete large spray jobs without
refilling the cup. Its lightweight and rugged construction is excellent for portability allowing the
operator to make fluid and air control adjustments quickly and efficiently at the spray station.
The internal construction is designed for waterborne and solvent base materials.
Other features include:
• Stainless steel pick-up tube, fluid fittings and removable plastic liner makes it corrosion resistant.
• Wide-mouth opening allows easy cleaning, plastic liner removal and quick color change.
• Positive grip carrying handle for operator comfort.
• Wide stainless steel base for stability and corrosion resistance.
• 0-15 psig fluid pressure range.
• Optional 0-40 psig pressure kit available for high viscosity fluids.
© 2004 ITW Finishing Systems and Products 4
SETUP AND OPERATION
Refer to TYPICAL INSTALLATION drawing below
Set up the Steadi-Grip SG2 with the CONVENTIONAL or HVLP gun along with at least 5 ft. of air
and fluid hose. Attach air hose from extractor to air inlet on handle of steadigrip assembly. Pour paint
into canister with liner. Re-attach lid to canister and firmly tighten four knobs over canister lid. Set air
pressure from air regulator mounted on extractor and fluid pressure by adjusting fluid pressure
adjustment knob on cup handle.
NOTE
Before refilling canister with paint, shut
odd air supply to the cup and release
pressure from canister by rotating
pressure relief knob counter clockwise
WARNING
Chlorinated solvents and aluminum are incompatible and
will cause an adverse chemical reaction, possibly resulting
in bodily injury. Under NO circumstances should
chlorinated solvents be used with the SG2 pressure cup
without the use of the plastic liner (80-355).
CAUTION
Do not exceed 100 PSIG input air pressure
into the cup. Excessive pressure could
damage components
WARNING
All air and fluid pressure in the system must be relieved
before servicing the cup and before cup is filled or cleaned.
Attempting to service the cup while pressurized could result
in damage to components or personal injury.
© 2004 ITW Finishing Systems and Products 5
The first requirement for a good resultant finish is
the proper handling of the gun. The gun should
be held perpendicular to the surface being
covered and moved parallel with it.
The stroke should be started before the trigger is
pulled, and the trigger should be released before
the stroke is ended.
This gives accurate control of the gun and
material. The distance between the gun and
surface should be 6 to 10 inches depending on
material and atomizing pressure. The material
deposited should always be even and wet. Lap
each stroke over the preceding stroke to obtain a
uniform finish.
SPRAY TECHNIQUE
© 2004 ITW Finishing Systems and Products 6
ITEM
NO
PART
NO
DESCRIPTION QTY ITEM
NO
PART
NO
DESCRIPTION QTY
1 85-46 SPRING CAP 1 25 80-372 VENT KNOB 1
2▲ 85-257 SPRING 1 26 80-385 FLUID TUBE ASSEMBLY 1
3 85-184 CAP 1 27▲ 80-388 FLUID TUBE SEAL 1
4 85-267 WASHER 1 28 80-389 FLUID TUBE NUT 1
5▲○ 85-183-5 DIAPHRAGM 1 29 80-370 CANISTER LID Standard 1
6 85-262 DIAPHRAGM RETAINER 1 30 20-6582 SCREW 1/4-20 X 5/8 flat
head socket
2
7▲ 20-6683 O-RING 2-003 EPR 2 31▲ 80-392 LID GASKET (E.P.D.M.) 1
8 85-181 SEAT 1 32○ 80-355C DISPOSABLE CAN
LINER see 8-0-356 below
1
9▲ 85-266 SEAL 1 33 80-375 2 QT. CANISTER
ASSEMBLY
1
10 85-259 VALVE 1 34■† 80-382m† RETAINER RING 4
11▲ 54-1637 SPRING 1 35■† 80-380m† KNOB 4
12▲ 85-84 POP VALVE (Set at 15 psig) 1 36■† 80-381m† SWIVEL 4
13▲ 80-360 CHECK VALVE ASSEMBLY 1 37■† 20-4870m† PIN 4
14 80-361 CHECK VALVE BODY 1 38† - CANISTER 1
15 20-3619 O-RING 1
16 20-2183 BALL 3/16 Dia 1 ▲ Includes 80-353 Repair Kit.
17 80-362 CHECK VALVE SPRING 1 ○ Available only as a quantity pack
18 20-6161 SET SCREW 1/4-28 X
1/4Headless Hex
1 • Items NOT available separately
19 GA-313 GAUGE (0-15 psig) 1 ■ Indicates parts are included in Spare Parts Kit
No. 80-390. (1 each
20 80-365 STEADI-GRIP HANDLE 1 † Indicates parts are included in 80-375
Assembly (33)
21 54-768 AIR CONNECTION 1/4 NPS
(m)
2
22▲ 80-373 HANDLE GASKET 1
23 80-367 AUXILIARY HANDLE NUT 1
24 80-364 AUXILIARY HANDLE 1
NOTE
To convert to High Pressure (0-40 psig) see page 8
ACCESSORIES
(Not furnished. Please order separately)
80-353 PRESSURE CUP REPAIR KIT
(Model 80-350)
80-356 CANISTER LINER QUANTITY PACK 12/pk 85-257 SPRING 1
73-125 AIR CONTROLLER (for atomizing air) 85-183-5 DIAPHRAGM 1
80-352 HIGH FLUID PRESSURE
CONVERSION KIT (0-40 psig)
20-6683 O-RING 2-003 EPR
85-266 SEAL 1
80-353 PRESSURE CUP REPAIR KIT 54-1637 SPRING 1
80-390. KNOB REPLACEMENT KIT 85-84 POP VALVE (Set at 15 psig) 1
80-360 CHECK VALVE ASSEMBLY 1
80-373 HANDLE GASKET 1
80-388 FLUID TUBE SEAL 1
80-392 LID GASKET (E.P.D.M.) 1
PARTS LIST
© 2004 ITW Finishing Systems and Products 7
MODEL 83-350 PRESSURE CUP
© 2004 ITW Finishing Systems and Products 8
MODEL 80-352 HIGH PRESSURE RETRO-FIT
CONVERSION KIT
CONVERSION INSTRUCTIONS
Before converting to high pressure kit,
depressurize and shut off the entire system
before installing the conversion kit. Keep the cup
lid in fully clamped position.
To convert to high pressure (0-40 psig) remove
spring cap (1) and replace spring (2) with an 85-
80 spring. Then, replace the standard GA-313
gauge (0-l5 psig) with an 85-70 (0-60 psig) gauge
(3). Pressurize the cup slowly with air by turning
spring cap (1) clockwise. With the spring cap
screwed all the way in, adjust the pop valve by
turning the pop valve adjustment screw (4)
clockwise until the pop valve releases air at 40
psi gauge pressure as shown in the illustration
below. All items to convert to high pressure are
provided in 80-352 kit.
WARNING
Attempting to install the conversion kit while
the system is pressurised could result in
damage to components or bodily injury
© 2004 ITW Finishing Systems and Products 9
NOTES
© 2004 ITW Finishing Systems and Products 10
NOTES
© 2004 ITW Finishing Systems and Products 11
EC DECLARATION OF CONFORMITY
We: ITW Finishing UK
Ringwood Rd
Bournemouth
Dorset
BH11 9LH
UK
As the manufacturers representative of the items listed below:
TYPE : SG-2 Pressure Feed Cup
MODEL: 83-350
Declare, under our sole responsibility, that the equipment to which this
document relates is in conformity with the following standards or
other normative documents:
EN 13463-1:2001
And thereby conform to the protection requirements of Council
Directive 94/9/EC relating to Equipment and Protective Systems
intended for use in Potentially Explosive Atmospheres protection;
level II 2 G X.
Approved by:
P C Loveless
Manufacturing Engineering Manager
Date: 19/1/2004
© 2004 ITW Finishing Systems and Products 12
ITW Finishing Systems and Products
Ringwood Road,
Bournemouth,
BH11 9LH,
England.
Tel. No. (01202) 571111
Telefax No. (01202) 581940,
Website address http://www.itweuropeanfinishing.com
ITW Oberflächentechnik GmbH & Co. KG
Justus-von-Liebig-Straße 31
63128 Dietzenbach
Tel (060 74) 403-1
Telefax: (060 74) 403300
Website address http://www.itw-finishing.de
ITW Surfaces Et Finitions
163-171 avenue des Auréats B.P. 1453
26014 VALENCE CEDEX FRANCE
Tél. (33) 475-75-27-00
Télex 345 719F DVILBIS
Téléfax: (33) 475-75-27-99
ITW Finishing Systems and Products is a Division of ITW Ltd. Reg. Office:
Admiral House,
St Leonard’s Road,
Windsor,
Berkshire,
SL4 3BL,
UK
Registered in England: No 559693 Vat No 619 5461 24
