- Smart Pump E2-30/40 - Service Manual - 77-3215 [ English ]
E2-30
E2-40
77-3215
E2-30/40
Electric Drive Pump
107093 (EU Model)
107094 (USA Model)
107095 (Japan Model)
104278 (China Model)
107071 (EU Model)
107074 (USA Model)
107075 (Japan Model)
104277 (China Model)
INSTALLATION MANUAL
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3215 R6.2 (04/2025) 2/44 www.binks.com
EN
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
10/04/25
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
F. A. Sutter
Notified body details and role:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
EMC Directive 2014/30/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
EN 60034-1: 2010 Rotating electrical machines
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
77-3215 R6.2 (04/2025) 3/44 www.binks.com
EN
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
F. A. Sutter
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
This Product is designed for use with: Solvent & Waterbased Materials
Element Materials Technology Warwick Ltd. UK. (0891)
10/04/25
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
Electromagnetic Compatibility Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
BS EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
BS EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
BS EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
BS EN 60034-1: 2010 Rotating electrical machines
Product Description / Object of Declaration:
77-3215 R6.2 (04/2025) 4/44 www.binks.com
EN
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Read the following warnings before using this equipment.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
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EN
'A'
'B'
Gearbox Oil (EU Model) Synthetic 220 (typically Agip Blasia S)
E2-40 Fluid Output @ 80 HZ [40 cycles/min]
1 ½'' Sanitary
AC Induction Electric Motor- EU Model
Max. Inlet Pressure
Rated 20 to 80 Hz (c/w thermisters)
AC Induction Electric Motor - USA Model
460V 3PH 2 Hp @ 60HZ
Nominal pump stroke:
0.75 l [0.20 US gal]
E2-40* Maximum fluid pressure: 16 bar [232psi]
SPECIFICATION
E2-30* Maximum fluid pressure:
10 l/m [2.64 US gal/m]
30 l/m [8.0 US gal/m]
1.00 l [0.26 US gal]E2-40 Nominal flow volume / cycle:
E2-30 Fluid Output @ 20 HZ [10 cycles/min]
E2-40 Fluid Output @ 20 HZ [10 cycles/min]
E2-30 Fluid Output @ 80 HZ [40 cycles/min]
Gearbox Ratio:
E2-30 Nominal flow volume / cycle:
Gearbox Oil (USA Model)
400V 3PH 1.5 kW @ 50HZ
Rated 20 to 80 Hz (c/w thermisters)
SHC 630 Synthetic Oil
40 l/m [10.6 US gal/m]
Fluid inlet connection:
Fluid outlet connection:
250 kg [550 lbs]
Class 1, Group D.
EEx d 11B T3
2 bar [29 psi]
Total Weight of Pump (inc electric motor)
* Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode). Reduce Maximum working pressure by 2
bar [29 psi] when using in Open Loop Flow Mode. e.g. E2-30 Maximum Set Pressure of 18 bar to operate Pump
on a 24/7 basis. e.g. E2-40 Maximum Set Pressure of 14 bar to operate Pump on a 24/7 basis.
7.5 l/m [2.0 US gal/m]
NOTE
50mm [1.97 ins]
20.7 bar [300psi]
56:1
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EN
A
B
C
D
E
F
G
DIMENSIONS AND MOUNTING DETAILS
507
510 511
365 507
1272
559
511
180
180
517
1244 1244 904 1272 598
507
180 180 180 182 180
362 180 180 180
517 517
107071 &
104277
M6 HEX. Head screw for pump earth grounding; the Pump Frame
must be wired to a suitable earth ground to ensure that there is no
possibility of static build up.
107074-
PRV-21
507 365 507
904
510 559 559 564 564 564
107093 &
104278
107094-
00
107095
511 516 516 516
182
517 517 517 517
107075
362 180
107074-
21
B
A
77-3215 R6.2 (04/2025) 7/44 www.binks.com
EN
INSTALLATION
An adapter to mount a pressure switch and pressure sensor is available, see accessories.
It is recommended that the switch setting is set to 1 bar [14.5 psi] above the maximum required pressure.
The Pressure Switch is classified as simple apparatus and as such should be electrically connected as part of an
intrinsically safe electrical circuit.
The Pressure Switch should be wired as a Normally Closed contact (fail safe) and be hard wired to stop the motor
on operation, to minimise response time.
The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2.
Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas.
It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local
Start / Stop facility and Junction box.
The main Pump Control Panel must be positioned within an Electrically Safe Area.
The maximum pressure setting the Pressure Switch should be set to is 21 bar [305 psi] for E2-30 and 17 bar [246
psi] for E2-40.
A Pressure switch (and/or Pressure relief valve) must be connected to the outlet manifold port and set to stop the
pump (or relieve the fluid pressure) in the event of the system overpressure
This is necessary to protect the Pump mechanics from overload.
e.g. blocked paint filter, otherwise Pump warranty may be invalidated.
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EN
INSTALLATION
Rated Motor Current
Rated Motor Power Factor 0.81
Rated Motor Efficiency
3.8 A
0.1 Seconds
Inverter
Value
78 %
Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk
of explosion.
The motor is fitted with PTC temperature sensors (Thermistors).
Once operating temperature is reached, this device quickly changes the resistance;
Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into
consideration.
Only trained personnel familiar with these standards should handle this type of apparatus.
The motor must be wired to provide a clockwise direction of the cam.
Acceleration Ramp
Electric Motor
Rated Motor Frequency 50 Hz
Rated Motor Voltage 400 V
Rated Motor Speed
1.5 kW
Maximum Hz Output 80 Hz
Mininmum Hz Output 20 Hz
5 Seconds
Deceleration Ramp
Rated Motor Power
If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt.
it must be connected to a suitable releasing device mounted within the control panel and wired to stop the motor
if an over temperature occurs.
Required Inverter Settings
1440 RPM
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EN
�
�
�
�
�
�
�
�
�
INSTALLATION
SYSTEM OPERATION
Ensure all electrical and mechanical connections are correctly made.
Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements.
Suitable material for pumping is available at the suction hose.
The outlet connection is not blocked or isolated by any valves.
NOTE:
Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator
to achieve the desired system fluid pressure.
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance
with gearbox long term storage guidance at the end of this manual, to reduce risk of internal corrosion
and early failure.
Check the gearbox oil level, please note the the gearbox is supplied with life lubricant and does not need
any maintenance. Oil level check is particularly important if the gearbox has been in long term storage.
Set the pump speed to the minimum frequency 20 Hz and start the pump to remove any air from the circuit.
All required interlocks are tested and operational.
Inspect for any system leaks.
Attach suitable flexible hoses to the inlet and outlet connections. e.g.,
Suction - Ø50 I.D. [-1 to 10 bar working pressure]
Outlet - Ø38 - 50 I.D. [20 bar working pressure]
Check that the oil plug on top of Gearbox has been replaced with the correct venting plug. The vent plug
is supplied in a bag attached to the gearbox.
Ensure the gearbox is filled with oil. (The gearbox is filled with the correct amount of oil at the factory).
Before starting:-
Smart Mode:
The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to variable
paint usage) by dynamically adjusting the paint flow rate returning to the system paint tank, thus maintaining the
set pressure.
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EN
NOTES
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EN
PARTS LIST - Pump Assembly
ITEM QTY REMARKS
1 193709 1E2-30/40 MECHANICAL ASSY
H063 ATEX GEARBOX
165960
2
194249 2
4 163126
4M12 WASHER
192670
1.5KW ATEX/CCC MOTOR
3
4
2
192669
1
107071, 107093,
104277, 104278,
192666
164470
M12 x 40 CAP HEAD SCREW
PART NUMBER DESCRIPTION
107074-2*,
107074-PRV-2*
1193117
1.5KW ELECTRIC MOTOR
H063 GEARBOX
1
(Not Shown)
COVER C/W CAP FIXINGS194559
8
E2-40 FLUID SECTION
M12 SPRING WASHER (ST ST)
7
5
E2-30 FLUID SECTION
1
192755
10
NOTE:
107071, 107075, 104277,
107093, 107095, 104278,
194906
6 165044 8
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance with
gearbox long term storage guidance at the end of this manual, to reduce risk of internal corrosion and early
failure.
MANIFOLD WITHOUT PRV
29
E2-40 MANIFOLD & PRV ASSEMBLY
E2-30 MANIFOLD & PRV ASSEMBLY
107071, 107075, 104277,
107074-PRV-**
1194901
107093, 104278,
107095
1
107074-*1,
107074-PRV-*1
(Not Shown)
1
M12 HEXAGON NUT
8
194902
107074-**,
107094-**
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
1 & 1 1/2 SANITARY CLAMP
1
REMARKS
192008 1.5'' SANITARY GASKET - PTFE 8
192009
2
3
4 193746
1
194276 OUTLET MANIFOLD
ITEM PART NUMBER DESCRIPTION
1920082 10
124mm EXT. SANITARY ELBOW
119mm EXT. SANITARY ELBOW
124mm EXT. SANITARY ELBOW
ITEM
104168
8
1
194591
5
194591 1
7
1
194275 INLET MANIFOLD
PART NUMBER DESCRIPTION QTY
1193746
3 10
6
194901
194594
REMARKS
192009
1 & 1 1/2 SANITARY CLAMP 8
1
E2-30 1.5'' PRESSURE RELIEF VALVE
E2-40 1.5'' PRESSURE RELIEF VALVE
194902
9
1
104201
1
119mm EXT. SANITARY ELBOW
1 194902
194901
22 bar
1.5'' SANITARY GASKET - PTFE
1.5'' SANITARY ELBOW
119mm EXT. SANITARY ELBOW
194902
16 bar
6 194276 OUTLET MANIFOLD 1
4
1
194901
194594
PARTS LIST - PRV and Manifold Assembly - 194901, 194902
PARTS LIST - MANIFOLD WITHOUT PRV - 194906
5 194275 INLET MANIFOLD
1.5'' SANITARY ELBOW 4
1194591
QTY
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EN
PRV and Manifold Assembly - 194901, 194902
MANIFOLD WITHOUT PRV - 194906
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EN
27
165686
GREASE HOSE
SPRING RETAINING WASHER
6
21
10
25
8
12
7
4
13
11
20
19
23
PARTS LIST - Mechanical Assembly
18
165958
177020
M6 WASHER (BRASS)
M8 MUD GUARD WASHER - STST
22
1
9
16
26
5
3
17
24
165552
MOUNTING FRAME
165588
165663
2
163126
163161
164470
165100
165108
165123
165134
165371
ITEM
PART
NUMBER
LINEAR BEARING ROD
GREASE NIPPLE
192400
192441
192589
192634
192643
192650
192662
192668
192671
6
2
4
4
2
1
2
165988
165959
192682
192753
DESCRIPTION
M12 HEXAGON NUT
M8 AEROTIGHT NUT
M12 WASHER
M16 SPRING WASHER
M8 SPRING WASHER
M10 SPRING WASHER
M8 WASHER
M16 x 60 BOLT
M8 x 20 CAP HEAD SCREW
M16 x 30 CAP HEAD SCREW
M8 x 30 GRUB SCREW
M12 x 50 GRUB SCREW
M6 x 20 HEX HEAD CAP SCREW (BRASS)
M10 x 30 CAP HEAD SCREW
SHAFT CLAMP ASSY
12 x 8 x 40 KEY
CARRIAGE ASSEMBLY
LEAK DETECTION HOSE ASSY
M16 EYE BOLT
COUPLING ASSY
CARRIAGE SPRING ROD
1/4 - 10mm ELBOW
QTY REMARKS
4
4
4
10
4
6
4
4
8
4
4
4
2
32
33 193696 Ø40 SHAFT COUPLING SPACER 1
14
15
29 193104 CARRIAGE SPRING 4
30 193105 SPRING KEEP ASSEMBLY 4
31 193130 1/8'' - 6 mm ELBOW 2
2
2
2
2
1
2
1
2
2
34 194538 1MAIN BODY MACHINING
35
36
194540
194584
DVX-364
SPACER
E2-30/40 BELL HOUSING CAM ASSY
M8 x 20 CAP HEAD SCREW
4
1
4
193131
19310228
37
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EN
** - Tighten bolts holding carriage ends once pump is fully assembled. Check carriages slide along guide rods
without binding before fitting carriage springs.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
**
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EN
PARTS LIST - Bell Housing & Shaft Assemblies
ITEM PART NUMBER DESCRIPTION QTY REMARKS
1 163951 M6 x 16 SCREW 6
2 163952 M6 x 20 SCREW 6
3 165087 M6 SPRING WASHER 12
4 192616 BEARING CAP 1
12 193437 BOTTOM BEARING HOUSING 1
1
6 192639 Ø50 x Ø110 x 44.4 SHAFT BEARING 1
7 195636 Ø45 x Ø100 x 36 SHAFT BEARING 1
8 192644 Ø58 X Ø80 X 8 SEAL 1
5 192617 BEARING CLAMP
9 192650 GREASE NIPPLE 1
10 192655
13 194512 SHAFT ASSEMBLY 1
14 194539 BELL HOUSING MACHINING 1
15 192600 CONSTANT VELOCITY CAM 1
16 192594 TOP SHAFT 1
M45 BEARING LOCKNUT 1
11 192656 M50 BEARING LOCKNUT 1
17 192606 BASE SHAFT 1
18 165571 M10 x 70 SCREW 10
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EN
Part No. 7 - To be pressed into housing using tool 502511.
Part No. 8 - Grease using 502375. Flat face faces bearing.
Part No. 11 - To be tightened using tool 502508. Secure assembly using tool 502512. Wider flat face of locknut
against bearing.
NOTE:
Part No. 6 - To be pressed into housing using tool 502510.
Part No. 10 - To be tightened using tool 502509. Secure assembly using tool 502512. Wider flat face of locknut
against bearing.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
192642 LINEAR BEARING
1
8 192641
6
PARTS LIST - Carriage Assembly
M8 x 20 CAP HEAD SCREW
M8 x 25 CAP HEAD SCREW
1/8'' GREASE NIPPLE - SLIP ON
1/8R - 6mm PUSH IN ELBOW
Ø72 CAM FOLLOWER 1
9
192612
192649
PART NUMBER
1FOLLOWER NUT WASHER
REMARKS
7
1
2
214
CARRIAGE ADAPTOR
6 192610 CAM FOLLOWER PIN
LINEAR BEARING SPACER192615
3 192609 RH CARRIAGE END 1
4
13
10
4
1
2FOLLOWER GUARD WASHER5
ITEM
Ø47 INTERNAL CIRCLIP
192611
192652
DESCRIPTION QTY
11
192618
M8 LOCKWASHER 6
216
165552
165553
M16 NYLOC NUT
17 192661
15 163152
1 192608 LH CARRIAGE END
1
4
12 165108
1
2 192607 CARRIAGE MIDDLE 1
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EN
When fitting new bearings: Ensure seals have been removed from inside of
bearing to ensure a correct grease supply path via centre spacer.
Tighten on final assembly to give
correct orientation for hose
connection to grease nipple.
Bolts remain loose,
tightened when
mechanical assembly is
complete.
Orientate bearing so
black section along the
body is aligned to the
block's side.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
8
PARTS LIST - E2-30 Fluid Section
3
REMARKS
5 165087 M6 SPRING WASHER
ITEM PART NUMBER DESCRIPTION QTY
4
1 160513 BALL CHECK SPRING 1
164472 M8 x 25 CAP HEAD SCREW 4
8 171788 Ø1⅜'' ST ST BALL 1
9
6 165108
2
4 165044 M12 SPRING WASHER
OUTLET CHECK 1
12 192596 OUTLET CYLINDER 1
13 192597 INLET CYLINDER 1
192505 Ø12.42 x 1.78 O-RING 2
163921 M6 x 25 CAP HEAD SCREW 4
10 192551 ¼ BSP HEXAGON PLUG 2
M8 SPRING WASHER 4
7 165960 M12 x 40 CAP HEAD SCREW 8
14 192626 OUTLET CAGE 1
15 192629 INLET SPRING KEEP 1
16 192632 SEAT 1
193277 PISTON SEAL - PTFE ~~ 1
18 192647 Ø50.5 x 2.62 O-RING 1
19 192648 Ø41.0 x 1.78 O-RING 1
PISTON ASSEMBLY 1
17
194237 PISTON SEAL - UHMWPE ~ 1
~ - UHMWPE (ultra-high molecular weight Polyethylene) with glass fill: seal fitted as standard. Suitable
for water based solvents and paints, and solvent based paints.
~~ - PTFE: (Polytetrafluoroethylene) with glass fill: seal only available as a spare, not supplied fitted.
Suitable for aggressive solvents and solvent based catalysts - not recommended for use with pigment
filled paints.
120 192679 SHAFT/BELLOWS ASSY
21 194243
11 192595
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
14
12 1
SEAT
163921
1605131
4
1
2
1
8
21 194244 PISTON ASSEMBLY
4
1
SHAFT/BELLOWS ASSY
192632
192626
Ø50.5 x 2.62 O-RING
Ø41 x 1.78 O-RING - PTFE
INLET CYLINDER
OUTLET CAGE
PISTON SEAL - UHMWPE ~ 1
1
1
1
INLET SPRING KEEP
19267917
192647
192629
Ø1⅜'' ST ST BALL
Ø12.42 x 1.78 O-RING
¼ BSP HEXAGON PLUG 10
2 M6 x 25 CAP HEAD SCREW
PARTS LIST - E2-40 Fluid Section
165044
194238
1
1
192505
BALL CHECK SPRING
192790
19264816
11 192595
164472 M8 x 25 CAP HEAD SCREW
2
ITEM PART NUMBER DESCRIPTION QTY
13
15 1
18 192789 OUTLET CYLINDER
3
1
171788
19
REMARKS
M12 x 40 CAP HEAD SCREW
OUTLET CHECK
7
4 M12 SPRING WASHER
M8 SPRING WASHER
1
8165960
192551
8
9
5 165087 M6 SPRING WASHER 4
20
193278 PISTON SEAL - PTFE ~~
1
165108 4
~ - UHMWPE (ultra-high molecular weight Polyethylene) with glass fill: seal fitted as standard. Suitable
for water based solvents and paints, and solvent based paints.
~~ - PTFE (Polytetrafluoroethylene) with glass fill: seal only available as a spare, not supplied fitted.
Suitable for aggressive solvents and solvent based catalysts - not recommended for use with pigment
filled paints.
6
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
1
PARTS LIST - E2-30 Piston Assembly
162805 Ø63.17 x 2.62 O-RING
1 160513 BALL CHECK SPRING 1
2
3 162807
ITEM PART NUMBER DESCRIPTION QTY REMARKS
7 192631 PISTON INLET SEAT 1
8 193626 FLUID PISTON 1
9 193627 BALL CAGE 1
Use a 32mm Single Hex Socket
when tightening or removing ball
cage from Piston.
Ø50.52 x 1.78 O-RING 1
4 162854 Ø82.22 x 2.62 O-RING 1
5 171784 Ø1.75 ST ST BALL 1
6 192629 INLET SPRING KEEP 1
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
194112
ITEM PART NUMBER
162805 Ø63.17 x 2.62 O-RING 1
3 162807 Ø50.52 x 1.78 O-RING 1
1 160513
PARTS LIST - E2-40 Piston Assembly
4 162854 Ø82.22 x 2.62 O-RING 1
5 171784 Ø1.75 ST ST BALL 1
Use a 32mm Single Hex
Socket when tightening or
removing ball cage
from Piston.
6 192629 INLET SPRING KEEP 1
7 192631 PISTON INLET SEAT 1
8 193627 BALL CAGE 1
9
BALL CHECK SPRING 1
FLUID PISTON 1
2
DESCRIPTION QTY REMARKS
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
Screw Item No. 7 (assembly
spigot) onto the piston shaft
(grease spigot with AMGD-010).
Using Item No. 6, push bellows
over spigot until located in
groove.
Smear loctite 572 over nose of
bellows, thread nut onto bellows
ensuring the thread starts
squarely. Grip bellows lightly by
hand and tighten the nut with a
1 A/F spanner until the nut
contacts the bellows shoulder.
BELLOWS POSITIONING TOOL
502382
KNIFED BELLOWS
BELLOWS SPACER
PARTS LIST - Shaft & Bellows Assembly
TOOL1
1 192374
1
TOOL
SHAFT SEAL
PISTON SHAFT
BELLOWS ASSEMBLY SPIGOT 1
ITEM PART NUMBER DESCRIPTION QTY REMARKS
502377
RETAINING NUT 1
2
3
4
6
5
7
1
1
1
192579
192627
192628
192619
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
•
•
•
Maintenance
General Maintenance
The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected
by three main factors: -
Abrasiveness of Fluid Pumped
Pump Duty Cycle
Fluid Pressure Output Requirement
The two components which are more greatly affected by the above criteria than any other components in the
pump are:
The Main Piston Seal and the Cam Follower ;
it is therefore recommended that these two items are stocked as spare parts in addition to the recommended
spare parts kits.
NOTE
Before any maintenance always switch off the pump and secure against any unintentional start up.
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EN
3 Monthly
While running, apply (502375) grease to cam follower bearings, 8 strokes of a
standard ‘cartridge’ grease gun (502373).
6 Monthly
Grease Main Shaft Bearing with 502375 grease.
Inspect Linear Bearings, Rod, Cam and Cam followers for excessive wear, replace
if excessive wear can be felt or seen.
Annually
Inspect Piston and Replace Piston Seals / Bellows / Springs.
Inspect Piston & Outlet Ball Checks, replace as necessary.
Inspect Linear Guide Bearing and Guide Rails for excessive wear.
Inspect Cam and Cam followers for excessive wear, replace if excessive wear can
be seen.
Weekly
Check for any excessive mechanical noise
Check for excessive fluid pressure pulsation
Check oil level within gearbox
Maintenance
Maintenance schedule
Inspection Operation
Daily Check for any fluid leakage
Stop the pump and apply (502376) grease to linear bearings, 6 strokes of a
standard ‘cartridge’ grease gun (502514).
Every 5 Years
Replace main shaft bearings. Linear Guide Bearings, Guide Rails and Cams if
excessive wear can be seen.
Drain and replace gearbox oil
Use only 502375 (KP2N-20 DIN 51825) Grease for Cam Follower Bearing.
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EN
General overhauls must only be done by authorised ATEX certified service personnel or companies.
If changing the oil place a suitable container underneath the plug for draining.
It is recommended that the oil should be warm [40-50º C] to facilitate easier draining.
After filling with fresh oil, refit the level and/or drain plugs and clean up any oil spillage.
Wait until the unit has cooled sufficiently after stopping and isolation.
However if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a
general overhaul of the unit.
Maintenance - Gearbox
WARNING
Gearbox
Every 1000 hours verify the good condition of oil seals and gaskets
Maintenance
The gearbox is supplied factory fitted with oil and is a service free unit.
The unit must be removed to be drained, maintained and filled with oil.
NOTE:
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EN
•
•
•
•
•
•
•
•
•
When it is not possible to make the repairs of Ex motors at the manufacturer’s plant, the outside workshops,
deputed to this task, must be endowed by the necessary capability, including:
Sufficient technical knowledge of these motors.
Factory equipment with tooling and facilities, suitable to make repairs.
Quality control department, for the checks and the tests, requested after repairs.
Wait until the unit has cooled sufficiently after stopping and isolation.
Maintenance - Motor
WARNING
Electric Motors
Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:-
The electric connections must be correctly locked to avoid resistance-increases, with consequent contact
overheating.
The insulation air-distance and the surface-distance between conductors, required by the standards, must
be respected.
All the screws, used to assemble the parts of the motors and of the terminal box, must be completely
tightened.
The replacement of seals and of components for cable entrance would be made using spare parts,
supplied from the manufacturer, in order to guarantee the original type of protection.
The Ex joint surfaces have not to be machined and it is not allowed to insert, between them, any kind of
seals, not foreseen or supplied from the manufacturer.
The join surfaces have just to be cleaned and, in order to avoid corrosion or water entrance.
Repair procedures of the Ex motors - are reported by IEC 79-19 standard.
For the Ex motors the repairs of parts, directly involved on the protection against the explosion risk, must
be done without any modification to the original motor design.
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EN
Cam Followers bearing generating
heat / noise
Fault Finding
Mechanics
Carriage does not maintain contact
with cam; Noisy Changeover c) Loose or worn drive shaft coupling
Remedy
Gearbox Output shaft does not
rotate, even though the motor is
running.
Drive between shafts in the gear unit
interrupted
Return the unit for repair and replace
gearbox
Gearbox Oil leaking
a) Defective gasket on gear unit
cover.
a) Retighten screws on gear unit
cover.• from the gear unit cover
• from the motor flange b) Defective gasket. b) Return gearbox
• from the gear unit flange
Grease bearing or replace if damage
is too great
a) Spring tension insufficient
Gearbox Oil leaking from ventilator Unit overfilled with oil.
c) Check vent is clean/fitted and not
the transportation plug• from the output oil seal
c) Gear unit not ventilated
Check and replace springs
Check and correct the oil level
Symptom Possible Cause
Bearing needs lubrication
b) Fluid seal friction or piston
movement prevented
Check fluid section
Check both coupling hub locking
screws are tightened to specified
torque. Replace inner coupling
spider.
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EN
a) No power a) Check electrical supply
b) Check inverter and fault
conditions
Pump runs, but lack of pressure
a) Worn piston seals a) Replace piston seals.
b) Worn balls and / or seats b) Inspect, clean and/or replace balls
and seats.
Paint leaking from inside cover Bellows seal failure
Fault Finding
Fluid Section
Symptom Possible Cause Remedy
Pump will not ‘Prime’
a) Air entering the suction
hose/manifold
a) Check o-rings and hose
connections
b) Worn piston seals b) Replace piston seals.
Replace bellows seal, check piston
seal, replace as necessary
c) Ball checks not seating correctly. c) Inspect, clean and/or replace balls
and seats.
Pump will not run
b) Inverter Unit or safety interlocks
‘tripped’
a) Ball checks not seating correctly.
b) Main shaft bearings worn
c) Cam profile worn down
a) Inspect, clean and/or replace balls
and seats.
b) Inspect, clean and/or replace
main bearings
c) Replace cam
d) Remove shaft assembly and
rebuild with correct cam orientation
Excessive Pressure Pulsation
d) Cam direction incorrect
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EN
1
2
3
4
5
6
7
Testing and Lubricating
4
2 Disconnect the inlet & outlet hoses and position securely into a suitable container.
3 Start the pump and run at slow speed [20Hz] for 1 minute.
The pump will now have most of the paint removed;
however, some material will remain within the fluid cylinders and manifolds.
If required to finally remove any paint from the pump, place the supply hose in a compatible solvent and
run the pump until sufficiently clean.
isolate the paint supply and place a suitable container underneath the hose to prevent spillage.
While running, apply (502375) grease to cam follower bearings, 8 strokes of a standard ‘cartridge’ grease
gun (502373).
8 While running apply (502375) grease to main shaft bearing (40 strokes of a grease gun on a new bearing
and 6 pumps on a bearing in current use).
9 Run the pump at 20 cycles/min [50 HZ] and increase the back pressure to 10 bar and run for 1 hour.
Check for any leaks and mechanical noises.
Fluid Drain Down
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent
manufacturer.
1 Stop the pump (turn off the electric motor);
Testing and Lubricating after major overhaul
WARNING
Testing and Lubricating - Qualified personnel only
Connect pump to paint system.
Connect electric motor to a suitable electrical supply.
Fit the gearbox vent plug.
Turn on paint system and set back pressure regulator to zero.
Turn the pump on at the local isolation mounted switch.
IMPORTANT
Never allow the pump to run with a closed (‘valved off’) inlet or outlet connection
Allow the pump to run for about 10 minutes between 60 to 80Hz to ensure any trapped air is correctly
vented.
Check for any leaks and mechanical noises.
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EN
Spare Parts List
#
Recommended Replacement Spare Parts and Kits for E2-30/40 Pumps
250884** #
250885** #
Fluid section seal kit - PTFE ~~
Fluid section seal kit - PTFE ~~
E2-30
E2-40
250738** #
Cam Follower Bearing
250609# Bellows replacement kit
250611 Cam Follower Bearing Kit
193626 Ø100 Piston E2-30
E2-40
# 194112 Ø114 Piston
Fluid Section overhaul kit - UHMWPE E2-30
250786** #
250599
#
250612 Linear Guide and Rod Kit
192688 Auto Lubrication Kit
* Pumps before serial number 14769 will have a Mark 1 constant velocity cam fitted. If new cams are required,
cam upgrade kit must be ordered as old cam shape is no longer available. As the Cam is now unidirectional, the
direction must be checked to ensure a clockwise motion.
** Please note, fluid section seal kits contain all the necessary components to service mark one and mark two
fluid pistons.
# Includes 4 x 192008 - Sanitary Gasket - PTFE
~ UHMWPE (ultra-high molecular weight Polyethylene) with glass fill: seal fitted as standard. Suitable for water
based solvents and paints, and solvent based paints.
~~ PTFE: (Polytetrafluoroethylene) with glass fill: seal only available as a spare, not supplied fitted. Suitable for
aggressive solvents and solvent based catalysts - not recommended for use with pigment filled paints.
Check Main Parts List for details of Individual Kit Contents
E2-40
250768** # Fluid section seal kit - UHMWPE ~
250796** # Fluid section seal kit - UHMWPE ~
502672*
Main Bearing Overhaul Kit
Fluid Section overhaul kit - UHMWPE
Kit No. Part No. Description Remarks
# 192600 Constant Velocity Cam
#
* Cam Upgrade Kit
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EN
193278 E2-40 Fluid Piston Seal - PTFE ~~
502373
ACCESSORIES
Sensor Manifold
502501 BPR Control Box
502483 Electrical Panel for Single Pump Operation Inc. Smart Card
502376 Grease for Linear Bearings
PART NUMBER DESCRIPTION REMARKS
192800 Smart Card
193277 E2-30 Fluid Piston Seal - PTFE ~~
192008 1.5'' Sanitary Gasket
192009 1.5'' Sanitary Clamp
194237 E2-30 Fluid Piston Seal - UHWMPE ~
194238 E2-40 Fluid Piston Seal - UHMWPE ~
192720
192547
Pressure Sensor
Pressure Feedback
Grease Gun for Cam Follower
Collet Connector
(& Main Bearings)
502514
Grease Gun for Linear Bearings
Hook Connector
(300mm Extension)
502375
Grease for Cam Follower
(& Main Bearings)
[4-20 mA / 0-25 bar]
~ UHMWPE (ultra-high molecular weight Polyethylene) with glass fill: seal fitted as standard. Suitable for water
based solvents and paints, and solvent based paints.
~~ PTFE: (Polytetrafluoroethylene) with glass fill: seal only available as a spare, not supplied fitted. Suitable for
aggressive solvents and solvent based catalysts - not recommended for use with pigment filled paints.
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EN
502512 Shaft Assembly Tool
502377 Bellows Assembly Tool
502382
502511 502512 502377 & 502382
502511 Bottom Bearing Press Tool
192450
ACCESSORIES
PART NUMBER DESCRIPTION REMARKS
M8 Torx Security Screwdriver for Cover FOC with a New Pump
502508 Top Bearing Locknut Tool
502509 Bottom Bearing Locknut Tool
502510 Top Bearing Press Tool
Bellows Assembly Spigot
502508 502509 502510
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EN
● After two years in storage or inactivity, the gearhead must be rotated manually to avoid failure of
the oil seals.
Gearbox Long Term Storage
● For complete details see the gear unit operating and assembly instructions.
● A warning label must be applied to the unit to indicate the gearbox has been totally filled and must
be drained to the correct level before operation.
Storage for over two years:
● In an environment free from vibration or oscillation.
● The unit must be totally filled up for the duration of storage with a compatible polyglycol synthetic
oil - lubricant type, viscosity and quantity are indicated by details on the gearbox serial plate.
● The sealing band in the vent plug must not be removed. The unit must be sealed tight.
● If the unit has been stored for more than two years, and / or the unit has experienced temperature
variation exceeding those above, the lubricant must be replaced before use.
Storage or inactivity for over nine months
Without taking additional storage measures, internal components such as bearings and gears will start
to rust due to a lack of oil circulation and / or condensation. This will result in accelerated wear during
operation.
Gearboxes stored over 9 months that have not received the following long term storage measures,
will result in the voiding of the warranty.
Necessary long term storage measures (for up to 2 years):
● Rust inhibitor is applied to exposed connecting drive shaft surfaces.
● Stored in a dry environment not exposed to direct sunlight or other ultra-violet light sources.
● Within a temperature range of -5°C to +40°C [23°F to 104°F]and relative humidity of less than
60%.
● Protected against damage by insects and contact with aggressive or corrosive substances or
atmospheres.
● For storage up to three years: relative humidity must be reduced to less than 50% in addition to
the above requirements.
● Protected from the risk of falling or being fallen on to.
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EN
NOTES
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EN
NOTES
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EN
NOTES
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EN
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3215 R6.2 (04/2025) 44/44 www.binks.com
