- Pump & Flow Meter Manual 77-2945 [ English ]
77-2945-R1.0 (9/2014) 1 / 8
SERVICE MANUAL
CENTURY FRP PUMP
CATALYST MANIFOLD & FLOW METER
ASSEMBLIES
Model: 101-9470
Models: �101-9469-75
101-9469-800
101-9469-2050
EN
77-2945-R1.0 (9/2014)2 / 8
Binks reserves the right to modify equipment specification without prior notice.
LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
! CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
! WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
WEAR RESPIRATOR
�Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Material Safety Data Sheet.
TOXIC FLUID & FUMES
�Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
! WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• �Go to an emergency room immediately.
• �Tell the doctor you suspect an injection injury.
• �Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• �Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• �Never point the gun/valve at anyone or any part of the body.
• �Never put hand or fingers over the spray tip.
• �Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• �Always have the tip guard on the spray gun before spraying.
• �Always ensure that the gun trigger safety operates before
spraying.
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! WARNING
FIRST AID
EYES
Wash immediately (seconds count) with water
and continue washing for at least 15 minutes.
Obtain medical attention.
SKIN
Wash with soap and water.
Remove contaminated clothes and shoes and
again wash thoroughly with soap and water.
SWALLOWING
Administer large quantities of milk or water.
Obtain immediate medical attention
for lavage.
! WARNING
This equipment is constructed with components of aluminum alloy and
SHOULD NOT be used with any Halogenated Hydrocarbon solvents.
HALOGENATED HYDROCARBON
SOLVENTS CAN CAUSE AN EXPLOSION
WHEN IN CONTACT WITH ALUMINUM
COMPONENTS OF A PRESSURIZED OR
CLOSED FLUID SYSTEM (pumps,
heaters, filters, etc.)
The same possibility of an explosion is
possible with the galvanized coatings in
pressure tanks. The possibility of a non-
flammable explosion increases greatly at
high operating temperatures.
The explosion could be of sufficient strength
to cause bodily injury, death, and substantial
property damage.
Cleaning agents, coatings, or adhesives may
contain halogenated hydrocarbon solvents.
Check with your solvent and paint supplier.
If you are now using a Halogenated
Hydrocarbon Solvent in a pressurized fluid
system with aluminum components or
galvanized wetted parts, the following steps
should be taken immediately:
• �Remove all pressure; drain and disconnect
the entire system.
• �Inspect and replace all corroded parts.
• �Contact your solvent supplier for a non-
halogenated solvent to flush and clean the
system of all residues.
Halogenated Solvents are defined as any
hydrocarbon solvent containing any of the
following elements:
Chlorine Chloro (Cl)
Bromine Bromo (Br)
Fluorine Fluoro (F)
Iodine Iodo (I)
Of those listed, the Chlorinated Solvents will
most likely be the type used as a cleaning
agent or solvent in an adhesive or coating.
The most common are:
Methylene Chloride
1,1,1, Trichlorethane
Perchlorethylene
Although stabilizers have been added to
some of the solvents to reduce their
corrosive effect, we are aware of none
that will prevent these solvents from
reacting under all conditions with
aluminum components or galvanized
coatings.
Previous use of the solvents under
pressurized conditions, without incident,
does not necessarily indicate that it can be
considered safe.
Do not handle or use until safety precautions concerning Methyl Ethyl Ketone Peroxides in the
Manufacturer’s literature have been read and understood.
Read the following warnings before using this equipment.
When using this equipment with Methyl Ethyl Ketone Peroxide in
Plasticizer OBSERVE the following precautions:
CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS. MAY BE FATAL
IF SWALLOWED. STRONG IRRITANT. CONTAMINATION OR HEAT
MAY LEAD TO FIRE OR EXPLOSIVE DECOMPOSITION. COMBUSTIBLE.
Contact with foreign materials, especially strong mineral acids, metals (including certain equipment and containers) or metal salts, or exposure to
heat above 135° F (57° C) may lead to violent decomposition, releasing of flammable vapors which may self-ignite.
Do not get into eyes or on skin or clothing. Wear eye and skin protection when handling. Avoid breathing mist. Use with adequate ventilation.
Store only it in the original closed container. Wash hands thoroughly after handling. Protect from direct sunlight, heat, sparks and other sources of
ignition. Prevent contamination with foreign materials. Do not add to hot materials. To maintain the chemical activity store below 38° C [100° F].
In case of fire, use water spray, foam or dry chemical. In case of spill or leak, absorb or blend with inert, non-combustible material. Place in a
suitable container. Dispose of immediately in accordance with federal, state and local regulations.
Do not reuse container as some of the original hazardous contents may still be present.
Follow the above precautions in handling.
READ & UNDERSTAND THE MATERIAL SAFETY DATA SHEET FROM MATERIAL SUPPLIER
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PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION 101-9469-75
QTY.
101-9469-800
QTY.
101-9469-2050
QTY.
SPRING
PART NO.
1
101-9477-75 RELIEF VALVE - 75 PSI 1 - - 101-9480-75
101-9477-800 RELIEF VALVE - 800 PSI - 1 - 101-9480-800
101-9477-2050 RELIEF VALVE - 2050 PSI - - 1 101-9480-2050
2
83-2571 GAUGE, 100 LB 1 - -
107-1637 GAUGE, 1000 LB - 1 -
107-1433 GAUGE, 2000 LB - - 1
3 20-6042 NYLOK HEX NUT 2 2 2
4 20-263-1 FLAT WASHER 2 2 2
5 20-4854 DM NIPPLE, 1/4 NPT 1 1 1
6 101-9466 MANIFOLD 1 1 1
7 20-5299 SOCKET HEAD CAP SCREW 2 2 2
8 237-101 O-RING 1 1 1
9 101-9467 CATALYST INLET 1 1 1
10 107-1449 DM NIPPLE, 1/8 NPT X JIC #4 1 1 1
11
20-2828 MALE ELBOW, 1/4 NPT/NPS 1 - -
107-1640 MALE ELBOW, 1/4 NPT X JIC #4 - 1 1
CATALYST MANIFOLD ASSEMBLIES
2
3
4
6
11
9
10
7
1
8
5
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CATALYST FLOW METER ASSEMBLY
8
7
6
3
10
12
15
19
18
16
14
11
9
4
5
21
13
9
13
12
17
PARTS LIST
ITEM
NO.
PART
NUMBER DESCRIPTION QTY. SPRING
PART NO.
1 101-9477-75 RELIEF VALVE - 75 PSI 1 101-9480-75
2 83-2571 GAUGE, 100 LB 1
3 101-9471 FLOWMETER BACK PLATE 1
4 20-4854 DM NIPPLE, 1/4 NPT 1
5 101-9466 MANIFOLD 1
6 237-172 HEX HEAD CAP SCREW 2
7 20-263-1 FLAT WASHER 2
8 20-6042 NYLOK HEX NUT 2
9 20-6086 SOCKET HEAD CAP SCREW 4
10 20-2828 ELBOW, MALE 1/4 NPT/NPS 1
11 101-9468 UPPER TUBE ADAPTER 1
12 101-5262 SCREEN 2
13 237-101 O-RING 3
14 101-9472 FLOWMETER ROD 2
15 101-5288 TUBE ASSEMBLY 1
16 101-9465 LOWER FLOWMETER BLOCK 1
17 20-2183 BALL, 3/16 DIA 1
18 101-9467 CATALYST INLET 1
19 107-1646 MALE ELBOW, 1/8 NPT X JIC #4 1
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CATALYST RELIEF VALVE ASSEMBLIES
PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION 101-9477-75
QTY.
101-9477-800
QTY.
101-9477-2050
QTY.
1 20-6901 ◊ COTTER RING 1 1 1
2 101-9482 LEVER 1 1 1
3 101-9483 PIN 1 1 1
4 101-9479 CAP 1 1 1
5
101-9480-75 SPRING - 75 PSI 1 - -
101-9480-800 SPRING - 800 PSI - 1 -
101-9480-2050 SPRING - 2050 PSI - - 1
6 101-9481 VALVE 1 1 1
7 20-6864 ◊ O-RING 1 1 1
8 20-6900 ◊ O-RING 1 1 1
9 101-9484 ◊ SCREW 1 1 1
10 101-9478 RELIEF VALVE BODY 1 1 1
11 20-6902 ◊ TUBE ADAPTER 1 1 1
◊ Items are included within the 106-1280 Repair Kit.
2
34
11
10
9
8
7
6
5
1
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Maintaining the pressure relief device:
Periodically check the performance of the pressure relief device by:
1. �Ensure the resin and catalyst pumps are primed and the pump is stalled at the appropriate working pressure with the dispensing
device turned off.
2. Slowly open the bypass valve on the outlet manifold to allow the pump to cycle.
3. Allow catalyst pressure to increase to the cracking pressure of the pressure relief device.
4. �If pressure continues to increase beyond the cracking pressure STOP IMMEDIATELY and relieve the pressure by triggering the dis-
pensing device. DO NOT continue until the problem has been corrected.
5. If pressure remains at the cracking pressure while the pump cycles, the relief device is working properly.
CAUTION
Ensure that pressure is relieved from the catalyst meter or manifold before maintenance.
CAUTION
Binks FRP systems require a pressure relief device on the catalyst portion of the system to prevent the catalyst
pump from becoming over-pressurized, and possibly damaging the pump and/or transmission.
!
!
BINKS CATALYST MANIFOLD & FLOW METER ASSEMBLIES
PRESSURE ADJUSTMENT
Turn spring cap CLOCKWISE to INCREASE the relief pressure. Turn
spring cap COUNTER-CLOCKWISE to DECREASE the relief pressure.
Thread locknut against spring cap to lock relief pressure.
Spring cap Locknut
107-1649 RELIEF VALVE ACCESSORIES
PART NUMBER DESCRIPTION GUN TYPE PRESSURE RANGE COLOR
107-1666 LOW PRESSURE SPRING KIT INTERNAL MIX 350 – 750 psi RED
107-1667 MEDIUM PRESSURE SPRING KIT INTERNAL MIX 750 – 1500 psi ORANGE
107-1668 HIGH PRESSURE SPRING KIT INTERNAL MIX 1500 – 2250 psi YELLOW
107-1669 LOW PRESSURE SPRING KIT EXTERNAL MIX 50 – 350 psi GRAY
107-1650 RELIEF VALVE SEAL KIT — — —
EN
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Finishing Brands reserves the right to modify equipment specifications without
prior notice. DeVilbiss, Ransburg, BGK, and Binks are registered trademarks of
Finishing Brands. ©2014 Finishing Brands. All rights reserved.
WARRANTY POLICY
Binks products are covered by Finishing Brands one year materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Finishing Brands, will void all warranties.
For specific warranty information please contact the closest Finishing Brands location listed below.
Binks is part of Finishing Brands, a global leader in innovative spray finishing
technologies. For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations below.
USA/Canada
www.binks.com
info@finishingbrands.com
Tel: 1-800-992-4657
Fax: 1-888-246-5732
United Kingdom
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
China
www.finishingbrands.com.cn
mkt@finishingbrands.com.cn
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Mexico
www.finishingbrands.com.mx
sales@finishingbrands.com.mx
Tel: 011 52 55 5321 2300
Fax: 011 52 55 5310 4790
France
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +33(0)475 75 27 00
Fax: +33(0)475 75 27 59
Japan
www.ransburg.co.jp
binks-devilbiss@ransburg.co.jp
Tel: 081 45 785 6421
Fax: 081 45 785 6517
Brazil
www.devilbiss.com.br
sales@devilbiss.com.br
Tel: +55 11 5641 2776
Fax: 55 11 5641 1256
Germany
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +49 (0) 6074 403 1
Fax: +49 (0) 6074 403 281
Australia
www.finishingbrands.com.au
sales@finishingbrands.com.au
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7500
