- MX1231 & MXL1232 Pump Manual 77-3206 EN [ English ]
77-3206
Patent 7,603,855
Models: MX1231‡‡ & MXL1231‡‡, ‡‡=PL (PTFE/Leather),
PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
MX1231 & MXL1231
Pump & Packages
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3206 R4.0 (05/2025) 2/44 www.binks.com
EN
II 2 G c X IIB T4
Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
F. A. Sutter
22/04/2025
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level:
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
77-3206 R4.0 (05/2025) 3/44 www.binks.com
EN
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Approved body details and role:
Lodging of UKEX Technical file
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
F. A. Sutter
20/05/2025
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Element Materials Technology Warwick Ltd. UK. (0891)
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
77-3206 R4.0 (05/2025) 4/44 www.binks.com
ENIn this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
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EN
A
C
B
SPECIFICATION - Bare Pump
Models: MX1231‡‡ & MXL1231‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE),
PU (PTFE/UHMWPE), UC (U-Cups)
Ratio: 31:1
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 248 bar [3596 psi]
Patent 7,603,855
Sound level: 97.3 dB
Weight:
Displacement per cycle: 72 cc [2.4 oz]
Output @ 60 cycles / min: 4.3 l/m [1.2 US gal/m]
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
inlet pressure:
498 l/m [17.6 SCFM]
Maximum recommended continous cycle rate [cycles/min]: 20
Air inlet connection: Ø12mm Hose
Fluid inlet connection: 3/4 NPS(m)
Fluid outlet connection: 3/8 BSP(m)/NPS(m)
16 kg [35.5lbs]
Wetted parts materials of construction:
Stainless Steel, Tungsten Carbide, PTFE,
Polyethylene, Leather, Ceramic.
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EN
1
4
6
PUMP OPERATION AND CLEANING
WARNING
WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT
WARNING
PUMP MUST BE GROUNDED BEFORE OPERATING, TO PREVENT STATIC
CHARGES.
WARNING
HOSES MUST HAVE A SUITABLE WORKING PRESSURE ABOVE THE MAXIMUM
PRESSURE POSSIBLE.
0114-016100 WATER BASED MATERIALS
14 RELIEF/RETURN HOSE (IF FITTED)
15 FLUID CONTAINER
9 EARTH CABLE AIR MOTOR
10 EARTH CABLE FLUID FILTER (IF FITTED)
FLUID FILTER (IF FITTED)
8 LUBRICATION CUP & LEVEL
13
LUBRICANT
5
FLUID PRESSURE RELIEF VALVE (IF
FITTED)
SPRAY GUN
7
11
FLUID SUCTION HOSE/SUCTION
TUBE/GRAVITY HOPPER - DEPENDING ON
MODEL
12
AIR PRESSURE REGULATOR (SPRAY GUN)
(IF FITTED)
0114-016099 SOLVENT BASED MATERIALS
AIR SUPPLY
2 AIR SHUT OFF VALVE (IF FITTED)
3 AIR PRESSURE REGULATOR
BINKS PUMP
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EN
INSTALLATION
1. ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING.
2. GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm.
3. CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN.
4. FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL SIGHT
GLASS.
5. ENSURE SUITABLE FILTER MESH (100 MESH, 150 µm STD) IS INSTALLED IN THE FILTER(7).
6. ENSURE RETURN HOSE (14) IF FITTED, IS DIRECTED INTO THE FLUID CONTAINER (15).
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EN
CAUTION
CLEANING THE PUMP
5a. OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6a. ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
7a. CLOSE VALVE (5) AND TRIGGER SPRAY GUN INTO CONTAINER FOR SEVERAL MINUTES TO CLEAN HOSE &
GUN.
8a. WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE (3) TO ZERO, AND OPEN VALVE (5) IF
FITTED AND CLOSE TRIGGER.
b) IF (5) IS NOT FITTED.
5b. TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR PRESSURE
(3) UNTIL PUMP STARTS TO OPERATE.
6b. ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
7b. WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE(3) TO ZERO AND ENSURE NO PRESSURE
IS LEFT IN THE HOSE AND GUN BEFORE CLOSING THE TRIGGER.
NOTE
REPEAT CLEANING PROCESS UNTIL CLEANING FLUID HAS NO CONTAMINATION,
ESPECIALLY IF THE PUMP WILL NOT BE USED IMMMEDIATELY, OR HAS BEEN USED
WITH 2 COMPONENT PAINTS.
WHEN THE SPRAY GUN IS NOT IN USE THE SAFTEY LOCK SHOULD BE ENGAGED TO
PREVENT ACCIDENTAL OPERATION.
1. INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH SUITABLE
CLEANING FLUID.
NOTE
THE PUMP HAS BEEN TESTED WITH OIL, WATER OR OTHER MATERIAL. CLEAN THE PUMP
PRIOR TO USE TO AVOID ANY CONTAMINATION.
a) IF (5) IS FITTED:
2. CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE (5) IF
FITTED.
3. REMOVE FLUID NOZZLE FROM THE SPRAY GUN FOR RETURNING FLUID INTO THE CONTAINER.
4. CONNECT AIR SUPPLY.
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EN
STARTUP
1. INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID TO
BE SPRAYED
2. CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE (5) IF
FITTED.
3. REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER.
4. CONNECT AIR SUPPLY
a) IF (5) IS FITTED:
5a. OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6a. WHEN FLUID FLOWS THROUGH HOSE (14) WITHOUT AERATION, CLOSE VALVE (5).
7a. OPEN SPRAY GUN TRIGGER UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AIR, THEN RELEASE
TRIGGER.
b) IF (5) IS NOT FITTED.
5b. TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR PRESSURE
(3) UNTIL PUMP STARTS TO OPERATE.
6b. KEEP TRIGGER OPEN UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AERATION, THEN RELEASE
TRIGGER.
8. REDUCE REGULATOR PRESSURE (3) TO ZERO.
9. APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS FITTED.
10. INCREASE REGULATOR PRESSURE (3) UNTIL DESIRED ATOMISATION IS ACHIEVED FROM SPRAY GUN.
11. INCREASE REGULATOR PRESSURE (12) TO ACHIEVE DESIRED SPRAY FAN.
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EN
Pump Earthing
SHUT DOWN
8. CLEAN AS INSTRUCTED AND SOAK/CLEAN SPRAYGUN FLUID NOZZLE.
ATEX special conditions for safe use:
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
Earth connection, Binks Part No. 0114-011798
1. REDUCE REGULATOR PRESSURE (3) AND (12) TO ZERO.
NOTE
IF THE SYSTEM IS NOT USED FOR AN EXTENDED PERIOD IT IS RECOMMENDED TO BE FILLED
WITH A LIGHT OIL AFTER CLEANING.
2. TRIGGER GUN TO REDUCE SYSTEM PRESSURE.
3. OPEN VALVE (5) SLOWLY IF FITTED.
4. APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED
5. TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE-PRESSURISED.
6. CLOSE VALVE (2) AND REMOVE AIR SUPPLY.
7. APPLY SPRAY GUN SAFETY LOCK.
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EN
PL PP PU UC
1 1 1 1
1 - - -
- 1 - -
- - 1 -
3 3 3 3
3 3 3 3
1 1 1 1
3 3 3 3
1 1 1 1
1 1 1 1
2 2 2 2
1 1 1 1
MX1231 & MXL1231 BARE PUMP
DESCRIPTION
PART
NUMBER
ITEM
9
0114-011798 GROUND WIRE
0114-009743 SPRING WASHER
4 ∆ 0115-010114 SOCKET HEAD CAP SCREW
5 • 0115-010113 LOCKING CLIP
7 166001 SLOTTED SET SCREW
8 0115-010655 GUARD
0114-014179 SOCKET HEAD CAP SCREW
∆ Part only availble in AX140 Hardware kit: 0115-010300.
• Part only available in repair kits: 0115-010305, 0115-010307, 0115-010309, 0115-010387 and 0115-010730.
1 AX140S AIR MOTOR
2
FX12PL/FXL12PL FLUID SECTION (PTFE/LEATHER)
FX12PP/FXL12PP FLUID SECTION (PTFE)
FX12PU/FXL12PU FLUID SECTION (PTFE/UHMW)
FX12UC/FXL12UC FLUID SECTION (U-CUPS) - - - 1
3 0115-010648 TIE ROD
QUANTITY
MX1231 / MXL1231
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EN
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
RECOMMENDED LUBRICANT LEVEL
MX1231 & MXL1231 - BARE PUMP - MAINTENANCE
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EN
Material in solvent cup. Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Pump runs erratically
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Replace or clean the parts as
necessary.Stuck lower ball.
Blocked siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
Pump will not start
No compressed air. Check compressed air supply.
Spray tip is blocked. Clean or replace the spray tip.
Erratic operation of air motor,
air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and
sleeve assembly as necessary.
Continuous air leak from the
exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
MX1231 & MXL1231 - BARE PUMP - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
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EN
Patent 7,603,855
SPECIFICATION
Maximum air inlet pressure: 8 bar [116 psi]
Maximum recommended continous cycle rate [cycles/min]: 20
Air inlet connection: Ø12mm Hose
Piston Diameter: 140 mm [5.5 in]
Stroke length: 75 mm [3.0in]
AX140S AIR MOTOR
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EN
(Reverse for assembly)
THREAD SEALANT (PTFE tape)
ITEM NUMBER
DISASSEMBLY ORDER
MAINTENANCE SYMBOLS
PETROLEUM JELLY/GREASE
• Parts are included in 0115-010301 Air Motor Repair Kit.
+ Parts are included in 0115-010226 Air Motor Valve Repair Kit.
◊ Parts are included in 0115-010302 Air Motor Seal Kit.
□ Parts are included in 0115-010300 AX140 Hardware Kit.
AX140S AIR MOTOR
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EN
1 ∆ 0115-010023
2 ∆□ 0115-010024
3 ∆ 0115-010022
4 ∆□ 0115-010073
5 ∆ 0115-010019
6 ∆●+◊ 0115-010021
7 ∆●+ 0115-010020
8 □ 0115-010026
9 ∆ 0115-010097
10 ∆□ 0115-010107
11 ∆ 0114-014774
12 ∆+ 0115-010015
13 ∆●+ 0115-010016
14 ∆+ 0115-010017
15 ∆●+◊ 0115-010049
16 ∆+ 0115-010018
17 ●+◊ 0115-010051
18 0115-010117
19 ● 0115-010037
20 □ 0115-010124
21 ●◊ 0115-010133
22 0115-010116
23 □ 0115-010127
24 0115-010131
25 ●◊ 0115-010132
26 0115-010128
27 ●◊ 0115-010129
28 0115-010130
29 0115-010119
30 ● 0115-010658
MOTOR ROD 1
LOWER END CAP MACHINING 2
MOTOR ROD CARTRIDGE ASSEMBLY 1
∆ Items available separately or as a complete assembly: 0115-010660.
● Parts are included in 0115-010301 Air Motor Repair Kit.
+ Parts are included in 0115-010226 Air Motor Valve Repair Kit.
◊ Parts are included in 0115-010302 Air Motor Seal Kit.
□ Parts are included in 0115-010300 AX140 Hardware Kit.
31 0115-010181 90° SWIVEL ELBOW, Ø12mm TUBE - G3/8 MALE (not shown) 1
POPPET ASSEMBLY 2
SOCKET HEAD CAP SCREW 4
O-RING 2
CYLINDER 1
LOCKNUT 1
WASHER 2
O-RING 2
PISTON 1
O-RING 1
PIPE PLUG 1
SAFETY VALVE 1
SPOOL AND SLEEVE ASSEMBLY 1
BUMPER 2
MAGNET 2
O-RING 4
VALVE BLOCK END CAP 2
O-RING 4
UPPER END CAP MACHINING 1
EXHAUST COVER SCREEN 1
FLAT HEAD COUNTER SUNK SCREW 4
EXHAUST COVER 1
BUTTON HEAD CAP SCREW 8
QUICK EXHAUST VALVE CAGE 2
O-RING 2
DIAPHRAGM 2
BUTTON HEAD CAP SCREW 4
VALVE BLOCK. 1
REF.
PART
NUMBER
DESCRIPTION QTY
AX140S AIR MOTOR
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EN
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
AX140S AIR MOTOR - MAINTENANCE
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EN
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
AX140S AIR MOTOR - MAINTENANCE
20
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EN
PACEMAKER WARNING. You
are in the presence of
magnetic fields which may
interfere with the operation
of certain pacemakers.
NOTE CAUTION
Spool and sleeve assembly (12) is a
matched set and cannot be interchanged
with other spool and sleeve assemblies
Take care when handling the magnets (13).
Avoid getting magnets in close proximity to
each other. Injury or damage to magnets
may result.
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
WARNING
AX140S AIR MOTOR - MAINTENANCE
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EN
Continuous air leak from
the exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
PROBLEM CAUSE SOLUTION
Pump will not start
No compressed air. Check compressed air supply.
System is blocked. Clear the blockage.
Erratic operation of air
motor, air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and sleeve
assembly as necessary.
AX140S AIR MOTOR - TROUBLESHOOTING
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EN
NOTES
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EN
3/8 BSP(m) & 3/8 NPS(m)
6.4 kg [14.1 lbs]
Stainless Steel,
Tungsten Carbide,
PTFE,
Polyethylene, Leather, Ceramic
Fluid outlet size:
Weight:
Wetted parts materials of construction:
FX12 & FXL12 - FLUID SECTION
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups),
UCU (U-Cups/UHMWPE)
248 bar
72 cc
4.3 l/m [1.1 gal/m]
3/4 NPS(m)
Maximum fluid pressure:
Displacement per cycle:
Output @ 60 cycles / min:
Fluid inlet size:
SPECIFICATIONS
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EN
FX12 & FXL12 - FLUID SECTION (Chevron seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
0115-010269 - CHECK VALVE
• Parts are included in Repair Kits
+ Parts are included in Seal Kits
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EN
PL PP PU
0115-010232 1 1 1
0115-010294 1 1 1
0115-010231 1 1 1
0115-010141 1 1 1
0115-010205 1 1 1
0115-010143 2 2 2
0115-010261 1 - -
0115-010263 - 1 -
0115-010265 - - 1
0115-010152 2 2 2
0115-010137 1 1 1
0115-010269 1 1 1
0115-010142 1 1 1
0114-014022 2 2 2
0115-010144 3 3 3
0115-010145 2 2 2
0115-010146 1 1 1
0115-010262 1 - -
0115-010264 - 1 -
0115-010266 - - 1
0115-010138 1 1 1
0115-010140 1 1 1
0115-010139 1 1 1
0114-014025 1 1 1
0115-010147 1 1 1
0115-010148 1 1 1
0115-010258 1 1 1
0115-010270 1 1 1
0115-010271 1 1 1
1
24 FLUID OUTLET FITTING
25 • CHECK VALVE SPRING
26 CHECK VALVE HOUSING
FX*12PL FX*12PP FX*12PU
• Parts are included in Repair Kits 0115-010307 0115-010309 0115-010387
+ Parts are included in Seal Kits 0115-010306 0115-010308 0115-010303
17 LOWER PUMP TUBE
18 •+ SEAL
19 LOWER BALL CAGE
20 • 18mm LOWER BALL
21 •+ LOWER SEAT SEAL
22 • LOWER SEAT
23 0115-010149 INLET 3/4 NPS(m) FX12/FXL12 1 1
9 UPPER PUMP TUBE
10 FX12 CHECK VALVE ASSEMBLY
11 FX12 PUMP ROD
12 • 10mm UPPER BALL
13 •+ UPPER SEAT SEAL
14 • UPPER SEAT
15 FX12 UPPER SEAT RETAINER
16 •+
LOWER PACKING SET (PTFE/LEATHER)
LOWER PACKING SET(PTFE)
LOWER PACKING SET (PTFE/UHMW)
1 SOLVENT CUP
2 SIGHT GLASS
3 •+ O-RING
4 FX12 UPPER PACKING RETAINER
5 PUMP ADAPTER PLATE
6 •+ PUMP TUBE SEAL
7 •+
UPPER PACKING SET (PTFE/LEATHER)
UPPER PACKING SET (PTFE)
UPPER PACKING SET (PTFE/UHMW)
8 PACKING SPRING
QUANTITY
FX12 & FXL12
FX12 & FXL12 - FLUID SECTION (Chevron seals)
DESCRIPTION
PART
NUMBER
ITEM
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
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EN
Models: FX12UC & FXL12UC
0115-010629 - CHECK VALVE
• Parts are included in 0115-010305 Repair Kit.
+ Parts are included in 0115-010304 Seal Kit.
FX12 & FXL12 - Fluid Section (U-cup seals)
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EN
0115-010232
0115-010294
0115-010231
0115-010230
0115-010229
0115-010205
0115-010143
0115-010162
0115-010137
0115-010269
0115-010142
0114-014022
0115-010144
0115-010145
0115-010146
0115-010164
0115-010138
0115-010140
0115-010139
0114-014025
0115-010147
0115-010148
0115-010149
0115-010258
0115-010270
0115-010271
0114-018251
27 • CHECK VALVE SPRING 1
28 CHECK VALVE HOUSING 1
29 SET SCREW 2
• Parts are included in Repair Kit 0115-010305
+ Parts are included in Seal Kit 0115-010304
21 LOWER BALL CAGE 1
22 • 18mm LOWER BALL 1
23 •+ LOWER SEAT SEAL 1
24 • LOWER SEAT 1
25 INLET 3/4 NPS(m) FX12/FXL12 1
26 FLUID OUTLET FITTING 1
15 • UPPER SEAT 2
16 FX12 UPPER SEAT RETAINER 1
17 • LOWER U-CUP SPACER 1
18 •+ 0115-010163 LOWER U-CUP SEAL 1
19 LOWER PUMP TUBE 1
20 •+ LOWER BALL CAGE SEAL 1
9 • UPPER U-CUP SPACER 1
10 UPPER PUMP TUBE 1
11 CHECK VALVE ASSEMBLY 1
12 FX12 PUMP ROD 1
13 • 10mm UPPER BALL 2
14 •+ FX12 UPPER SEAT SEAL 3
3 •+ FX12 O-RING 1
4 • SPACER 1
5 •+ 0115-010161 UPPER U-CUP SEAL 2
6 UPPER U-CUP RETAINER 1
7 PUMP ADAPTER PLATE 1
8 •+ PUMP TUBE SEAL 2
Models: FX12UC & FXL12UC
ITEM
PART
NUMBER
DESCRIPTION QUANTITY
1 SOLVENT CUP 1
2 SIGHT GLASS 1
FX12 & FXL12 - Fluid Section (U-cup seals)
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EN
+ Parts are included in Seal Kits
0115-010629 - CHECK VALVE
• Parts are included in Repair Kits
FX12 & FXL12 - FLUID SECTION (Mixed seals)
Models: FX12UCU & FXL12UCU, UCU = (U-Cup/UHMWPE).
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EN
1 0115-010232
2 0115-010294
3 •+ 0115-010231
4 0115-010141
5 0115-010205
6 •+ 0115-010143
7 0115-010729
8 0115-010152
9 0115-010137
10 0115-010269
11 0115-010142
12 • 0114-014022
13 •+ 0115-010144
14 • 0115-010145
15 0115-010146
16
17 • 0115-010164
19 0115-010138
20 •+ 0115-010140
21 0115-010139
22 • 0114-014025
23 •+ 0115-010147
24 • 0115-010148
25 0115-010149
26 0115-010258
27 • 0115-010270
28 0115-010271
18mm LOWER BALL 1
LOWER SEAT SEAL 1
LOWER SEAT 1
INLET 3/4 NPS(m) FX12/FXL12 1
FLUID OUTLET FITTING 1
CHECK VALVE SPRING 1
CHECK VALVE HOUSING 1
• Parts are included in Repair Kits 0115-010730
+ Parts are included in Seal Kits 0115-010731
FX12 UPPER SEAT RETAINER 1
- - -
LOWER U-CUP SPACER 1
18 •+ 0115-010163 LOWER U-CUP SEAL 1
LOWER PUMP TUBE 1
LOWER BALL CAGE SEAL 1
LOWER BALL CAGE 1
PUMP TUBE SEAL 2
UPPER PACKING SET (UHMW) 1
PACKING SPRING 1
UPPER PUMP TUBE 1
FX12 CHECK VALVE ASSEMBLY 1
FX12 PUMP ROD 1
10mm UPPER BALL 2
UPPER SEAT SEAL 3
UPPER SEAT 2
Models: FX12UCU & FXL12UCU, UCU = (U-Cup/UHMWPE).
ITEM
PART
NUMBER
DESCRIPTION QUANTITY
SOLVENT CUP 1
SIGHT GLASS 1
O-RING 1
FX12 UPPER PACKING RETAINER 1
PUMP ADAPTER PLATE 1
FX12 & FXL12 - FLUID SECTION (Mixed seals)
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EN
FX12 & FXL12 - FLUID SECTION (Chevron seals) - MAINTENANCE
(Reverse for assembly)
FX12 & FXL12 - SEAL ORIENTATION
DETAIL A UPPER PACKINGS
DETAIL B LOWER PACKINGS
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
PTFE
PTFE
UHMWPE
UHMWPE
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EN
DETAIL A UPPER SEAL DETAIL B LOWER SEAL
FX12 - FLUID SECTION (U-CUP Seals) - MAINTENANCE
MODEL: FX12UC & FXL12UC
(Reverse for assembly)
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
FX12 AND FXL12 - SEAL ORIENTATION
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EN
MAINTENANCE ORDER
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
(Reverse for assembly)
FX12 AND FXL12 - SEAL ORIENTATION
DETAIL A UPPER PACKINGS DETAIL B LOWER SEAL
Models: FX12UCU & FXL12UCU, UCU = (U-Cup/UHMWPE).
FX12 AND FXL12 - FLUID SECTION (Mixed seals)
MAINTENANCE SYMBOLS
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EN
Packing Recommendation
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Stuck lower ball.
Replace or clean the parts as
necessary.
Packing Material Recommendation
PU (PTFE & UHMW) Most materials
PL (PTFE & Leather) High temperature applications
PP (PTFE) UV and acid based materials
UC (U-Cups) Low friction applications
UCU (U-Cup/UHMWPE). Low friction applications
PROBLEM CAUSE SOLUTION
Material in solvent cup Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Pump runs erratically
Blocked material siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
FX12 - FLUID PUMP ASSEMBLIES - TROUBLESHOOTING
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EN
MX MXL
1 -
- 1
*= OPTIONS
14 0115-010708 AIR CONTROL 1 REGULATORS (PUMP ONLY)
15 0115-010732
AIR CONTROL 2 REGULATORS (2 GUNS - USE WITH ITEM
14)
8 0115-010186 CART 1
9
0115-010180 AIR CONTROL 2 REGULATORS & VALVE (1 GUN & PUMP) 1 -
0115-010664
10 0115-010738 SUCTION HOSE (15 mesh)
0115-010705 3/8''F - 1/4M OUTLET FITTING
MX1231** MX1231** BARE PUMP
11 1*
12
AIR CONTROL 2 REGULATORS (1 GUN & PUMP) - 1
1
MXL1231** MXL1231** BARE PUMP
3 0115-010001 M8x35 SCREW 4
4 0115-010030 M8 HEX NUT 4
5 0115-010031 M8 LOCKWASHER 4
2
0115-010035 M8 PLAIN WASHER
0115-010179 WALL BRACKET
6 4
7 1
ITEM PART NUMBER DESCRIPTION
QTY
1 0110-009103 CONDUCTIVE NYLON HOSE 1*
0110-009130 HP FILTER (100 mesh) 1*
0110-009130-2 HP FILTER (100 mesh) (2 GUNS) 1*
MX1231 & MXL1231 - CART MOUNTED PUMP
13 0115-010227 M8x25 SCREW 1
1*
1*
1514
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EN
MOUNTING PATTERN
MX MXL
1 -
- 1
MX1231 & MXL1231 - WALL MOUNTED PUMP
9 0115-010705 3/8''F - 1/4M MX1231 & MXL1231
10
0115-010738 3/4'' SUCTION HOSE (15 mesh)
0110-009103 CONDUCTIVE NYLON HOSE
8
1*
1*
*= OPTIONS
1*
HP FILTER (100 mesh) (2 GUNS)
5 0115-010708 AIR CONTROL 1 REGULATORS (PUMP ONLY)
6
0115-010180 AIR CONTROL 2 REGULATORS & VALVE 1 -
0115-010664 AIR CONTROL 2 REGULATORS - 1*
0110-009130 HP FILTER (100 mesh) 1*
1*
4
3
MX1231XX MX1231 BARE PUMP
MXL1231XX MXL1231 BARE PUMP
4 0115-010732
AIR CONTROL 2 REGULATORS (2 GUNS - USE WITH ITEM
5)
1*
ITEM PART NUMBER DESCRIPTION
QTY
1 0115-010179 WALL BRACKET 1
2 0115-010001 SCREW
1
0110-009130-2
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EN
0115-010695 1
0114-016059 1
1
3
6
6
1
1
1
1
1
0115-010100 - TRIPOD
ITEM PART NO. DESCRIPTION QTY
0115-010738 - SUCTION HOSE (MX)
ITEM PART NO. DESCRIPTION QTY
1 0115-010668 STRAINER 15 MESH
2 0115-010735 SUCTION HOSE (MX)
0114-009629 - 1/4'' RETURN HOSE
ACCESSORIES
3 0115-010736 SUCTION TUBE
4 0115-010737 LOCKING NUT
5 0115-010741
4 0115-010211 LOCKING NUT
2 0115-010210
1 DUMP HOSE & TUBE
0115-010212 FLAT HEAD SCREW
ITEM PART NO. DESCRIPTION QTY
1 0115-010101 MOUNTING PLATE
2 1/4'' FITTING
TRIPOD LEG
3
3/4'' ELBOW
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EN
1 1
2 1
3 1
4 2m
5 1
6 1
1 0115-010105 1
2 0115-010104 1
3 0115-010668 1
4 0115-010693 1
5 0114-013834 1
0115-010668 STRAINER 15 MESH
0115-010670 - SUCTION TUBE (MX)
PART NO. DESCRIPTION QTY
SUCTION TUBE
ADAPTER
ITEM
ITEM
ACCESSORIES
0115-010735 SUCTION HOSE (MXL)
0115-010741 ELBOW
0115-010736 SUCTION TUBE
0110-009103 NYLON TUBE
0115-010737 NUT
0115-010742 - 3/4'' SUCTION HOSE (MXL)
PART NO. DESCRIPTION QTY
3/4'' STRAINER 15 MESH
SEAL
SEAL
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EN
1 0.32m
2 1
3 2
4 2
5 2
6 1
7 1
8 1
9 1
10 1
11 1
12 1
1
0115-010698 1
0115-010697 1
0115-010728 1
ITEM PART NO. DESCRIPTION QTY
1 0115-010704 1/2'' STRAINER 30 MESH
2
ACCESSORIES
GA-382-P PRESSURE GAUGE
MPV-10 QD STEM 1/4 BSP M
0115-010659 MOUNTING STUD
0114-020027 1/4'' ELBOW
0115-010727 1/4'' ELBOW
1/2'' HOSE
0115-010664 - AIR CONTROL 2 REGULATORS (MXL)
ITEM PART NO. DESCRIPTION QTY
DVX-139 1/4'' NUT
0115-010696 - 1/2'' SUCTION HOSE (MXL)
ZZ-3073 AIR REGULATOR
3 TUBE
4 NUT
0115-010667 Ø8-1/4'' ELBOW
0115-010665 Ø8 CROSS
0114-019209 REDUCING BUSH
0115-010694 Ø12/Ø9mm NYLON TUBE
0115-010666 Ø12mm-1/4'' ELBOW
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 2
11 3
1 1
2 1
3 1
4 2
0115-010703 ADAPTER
ACCESSORIES
0115-010704 3/4'' STRAINER 15 MESH
0115-010165 SEAL
0114-019985 HOSE NIPPLE
0115-010702 SUCTION TUBE
0115-010600 1/4'' NPT PLUG
ADDITIONAL FILTERS
0110-009131 50 PLUG
0110-009133 150 PLUG
0110-009134 200 PLUG
0110-009132 FILTER 100 MESH
0114-016058 3/8'' BSP SWIVEL
0114-016059 1/4'' NPSM NIPPLE
0114-016061 SEAL
0114-019090 1/4'' BSP NIPPLE
0114-019091 BALL VALVE
0115-010399 FILTER CAP
0115-010699 - 1/2'' SUCTION TUBE (MXL)
PART NO. DESCRIPTION QTYITEM
272 bar Max, 100 MESH
3/8 BSP F INLET, 1/4 NPSM OUTLET
ITEM PART NO. DESCRIPTION QTY
0110-009130 - HIGH PRESSURE FILTER
0115-010398 FILTER HOUSING
0110-009065 GROUNDING CLAMP
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 2
9 1
10 1
11 0.32m
12 1
13 2
14 2
15 2
16 2
1
1
15 0115-010707 SUCTION TUBE
PUMP LUBRICATION
0114-014871 0.5l - LUBRICATION-WATER BASED
4 ZZ-2587 PTFE SEAL
0115-010701 - HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
ITEM PART NO. DESCRIPTION QTY
1 ZZ-2571 HOPPER
3
00-00-
0002148
TENSION RING 1
DVX-139 1/4'' LOCKING NUT
GA-382-P PRESSURE GAUGE
ZZ-3073 AIR REGULATOR
0115-010157
ACCESSORIES
0114-016099 0.25l - LUBRICATION-SOLVENT BASED
0114-016100 0.25l - LUBRICATION-WATER BASED
2
00-00-
0002147
FILTER 1
0115-010667 Ø8mm-1/4'' ELBOW
0115-010680 PANEL
0115-010681 3/8'' BSP CROSS
0115-010682 3/8''-1/4'' NIPPLE
0115-010683 3/8'' BSP NIPPLE
0115-010684 BALL VALVE
0115-010694 Ø12/Ø9mm TUBE
MOUNTING STUD
0115-010324 3/8'' BSP SWIVEL
0115-010666 Ø12mm-1/4'' ELBOW
DVX-56 GAUGE BLOCK
DVX-58 REGULATOR NUT
0115-010180 - AIR CONTROLS (MX)
ITEM PART NO. DESCRIPTION QTY
0110-009091 QD STEM
0114-009433 0.5l - LUBRICATION-SOLVENT BASED
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EN
1 1
2 2
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
0.6
1
1
1
1
1
272 bar Max
1/4NPSM F SWIVEL - 1/4 NPS M
6
0115-010200 - HIGH PRESSURE FILTER (PAIL)
272 bar Max, 100 MESH
1/4 BSP M INLET
ITEM PART NO. DESCRIPTION QTY
0110-009132 FILTER SCREEN 100 MESH
ADDITIONAL FILTERS
0110-009131 50 MESH
0110-009133 150 MESH
0110-009134 200 MESH
GROUND WIRE
0114-014179 M5 x 12mm SCREW
191969 1/4'' BSP-NPT NIPPLE
192551 1/4'' BSP PLUG
195913 1/4'' BSP NIPPLE
20-2828 1/4'' NPT ELBOW
2 0114-019090
ACCESSORIES
FILTER CAP
3 0114-019091 BALL VALVE
4 0114-019985 HOSE CONNECTOR
5 0115-010673 MANIFOLD
ITEM PART NO. DESCRIPTION QTY
1 0110-009103 DUMP HOSE
0115-010398 FILTER HOUSING
0115-010399
0114-009743 M5 LOCKWASHER
0114-011798
0115-010672 - DUMP VALVE KIT
0114-016061 SEAL
0114-019091 BALL VALVE
0114-019985 HOSE CONNECTOR
0114-020027 1/4'' BSP ELBOW
NIPPLE
0115-010674 SWIVEL NUT
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EN
1 1
2 1
3 1
4 0.32m
5 1
6 1
7 1
8 1
DVX-115 1
1
1
1
1
0115-010726 - HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
0115-010708 - AIR CONTROL 1 REGULATOR (MXL)
ITEM PART NO. DESCRIPTION QTY
ZZ-3077 1/4'' BSP FITTING
ITEM PART NO. DESCRIPTION QTY
1 DUMP HOSE & TUBE
2 195913 1/4'' FITTING
1/4''-1/8'' REDUCING BUSH
0115-010659 MOUNTING STUD
DESCRIPTION QTY
ACCESSORIES
4 ZZ-2587 PTFE SEAL
0115-010666 Ø12mm-1/4'' ELBOW
0115-010694 Ø9-Ø12mm TUBE
ITEM PART NO.
0114-019209
2
00-00-
0002147
FILTER 1
1 ZZ-2571 HOPPER
5 0114-016041 SUCTION TUBE
GA-382-P PRESSURE GAUGE
ZZ-2417 QD STEM
ZZ-3073 AIR REGULATOR
0115-010712 - 1/4'' RETURN HOSE
3
00-00-
0002148
TENSION RING 1
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EN
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
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EN
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
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