- Maple Pump 7/15 Manual - 77-3231 [ English ]
77-3231
Maple 7/15
Pump
104041
EN
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
77-3231 R5.1 (04/2025) 2/24 www.binks.com
EN
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area:
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Product Description / Object of Declaration: Pumps - Maple, DVP, 104009, 104010/LS, 104016, 104027,
104032, 104040/1/2, 104077, 104020-M2, 104023, 104025,
104028/9, 106933, 104205,104149-52, 104207-15, 104147,
104265/66/67.
22/04/25
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
77-3231 R5.1 (04/2025) 3/24 www.binks.com
EN
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Element Materials Technology Warwick Ltd. UK. (0891)
UKCA Declaration of Conformity
22/04/25
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Pumps - Maple, DVP, 104009, 104010/LS, 104016, 104027,
104032, 104040/1/2, 104077, 104020-M2, 104023, 104025,
104028/9, 106933, 104205,104149-52, 104207-15, 104147,
104265/66/67.
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
77-3231 R5.1 (04/2025) 4/24 www.binks.com
EN
Read the following warnings before using this equipment.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
77-3231 R5.1 (04/2025) 5/24 www.binks.com
EN
1/2 NPT
Air volume / cycle @ 3.1 bar/45psi:
Air volume / cycle @ 6.2 bar/90psi:
1 Sanitary
3/8 BSPP / NPSM
Air consumption @ 15 cycles/min and 6 bar [87 psi] air inlet
pressure:
Max. Pump Fluid Inlet Pressure 2 bar [30 psi]
283 l/m [10 CFM]
Air consumption @ 30 cycles/min and 6 bar [87 psi] air inlet
pressure:
566 l/m [20 CFM]
20
Maximum recommended intermittent cycle rate:Cycles/min 40
Fluid inlet connection:
Fluid outlet connection:
Compressed Air Inlet
9.5 l/m [0.33 SCFM] @ 3.1 bar [45 psi]
# See Note
18.5 l/m [0.65 SCFM] @ 90 psi [6.2 bar]
Ratio: 15:1
Maximum air inlet pressure: 7 bar [101.5 psi]
Maximum fluid pressure: 105 bar [1523 psi]
Nominal flow volume / cycle: 0.166 l [0.044 US gal]
Output @ 60 cycles / min: 10 l/m [2.6 US gal/m]
Dirt: 5 microns
Water: -20°C @ 7bar [940ppm]
Maximum recommended continous cycle rate:Cycles/min
Air Quality ISO 8573.1 Class 3.3.2
Oil:
Specification
Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used, however, above 15 cycles/min
optional heavy duty mufflers 192821 or piped exhaust system should be used, if used continuously.
0.1mg/m³
Weight: 30 kg / 66 lbs
# Note:
77-3231 R5.1 (04/2025) 6/24 www.binks.com
EN
Dimensions and Mounting Details
SECTION A-A
Air inlet connection:
Outlet size:
1/2 NPT
1 Sanitary inlet
3/8 BSP/NPS
MOUNTING LOCATIONS
77-3231 R5.1 (04/2025) 7/24 www.binks.com
EN
Installation
This product should be flushed with a suitable compatible solvent prior to use.
Mount the pump securely and position the pump at a convenient height (below the lid height of the paint
container), to allow for maintenance, visual observation, and periodic inspection.
The wall mount bracket is included with all pumps.
The Pump Mounting bracket must be connected to a suitable earth ground to ensure that there is no possibility of
static build up.
Attach suitable flexible hoses to the inlet and outlet connections.
Connect a suitable 3/8 NB air hose and 1/2 Pressure Filter Regulator to the air motor.
(Filter rated at minimum 1000 l/min)
No additional air lubrication is required as piston ring lubricant is applied during assembly or repair.
If an air lubricator is used then this must be maintained.
77-3231 R5.1 (04/2025) 8/24 www.binks.com
EN
Installation
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing
pressure.
Inspect for any air or fluid leaks.
Set the pump cycle rate to achieve the required paint volume and then adjust the system back
pressure regulator and pump air pressure to achieve the desired system fluid pressure.
A Back Pressure Regulator should be mounted in the paint system return line.
The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to
variable paint usage) by dynamically adjusting the paint flow rate returning to the system paint tank,
thus maintaining the set pressure.
If an air blow out system is used, never exceed 2 bar [29 psi] on the inlet of the pump.
Exhaust kits are available for these pumps if the air exhaust is required to be piped away from the
pump rather than exhausting locally through the mufflers.
77-3231 R5.1 (04/2025) 9/24 www.binks.com
EN
2
8
8
2
2
2
2
2
2
2
1
2
2
1
1
Parts list - Pump Assembly
81770096
ITEM PART NO. DESCRIPTION QTY REMARKS
2 165044
1 162746
3 165123
4 165948 8
M12 SPRING WASHER
M10 SPRING WASHER
M10 x 40 SOCKET HEAD CAP SCREW
M12 x 35 SOCKET HEAD CAP SCREW
Ø25.5 x 2 O-RING
3/4 BALL
193195
192206
9 193190
10
AIR MOTOR ASSEMBLY
16
193705
193225
SANITARY GASKET
SEAT
PISTON SEAL
1 & 1 1/2 SANITARY CLAMP
5
192009
8
171714
11
193360
OUTLET CYLINDER
12 193357 PISTON ASSEMBLY
13
193361
INLET MANIFOLD
14
193367
INLET CYLINDER
15
193419
OUTLET CONNECTION
OUTLET MANIFOLD
17
7
77-3231 R5.1 (04/2025) 10/24 www.binks.com
EN
Pump Assembly
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
77-3231 R5.1 (04/2025) 11/24 www.binks.com
EN
2
1
2
2
4
2
2
2
16
16
4
4
2
2
1
6
2
2
2
2
1
2
2
192814
194293
Parts list - Air Motor Assembly
27
28
192761
192762
192763
Ø117.5 x 2.62 O-RING
Ø20.35 x 1.78
Ø4.47 x1.78 O-RING
Ø19.5 x 3.00 O-RING
M6 x 30 SOCKET HEAD CAP SCREW
M8 SPRING WASHER
165963
13 165970
14 165971
4
192579
177038
17
192757
192812
10 165108
16
192815
KNIFED BELLOWS
CYLINDER STUD
24
192764
192799
12
25
26
PUMP BRACKET
EXHAUST ADAPTER
BELLOWS LEAK
DETECTION HOSE
AIR MOTOR PISTON
END PLATE MACHINING
AIR VALVE ASSEMBLY
165528
BELLOWS SPACER
15
CYLINDER STUD - LONG
19
1
1
194599
1/8R - 6mm PUSH IN ELBOW
7 162703 SHAFT SEAL
20
21
22
23
18
4 161993
5 161994
6 161995
RETAINING NUT
11
VENT PLUG
4M4 x 16 SOCKET HEAD CAP SCREW
M8 DOME NUT
M4 PLAIN WASHER
M4 SPRING WASHER
M10 x 12 BUTTON HEAD CAP SCREW
MAPLE AIR CYLINDER
192374
ITEM PART NO. DESCRIPTION QTY REMARKS
3 161992
41639209
8 162704 SHAFT BEARING
1 0115-010037 POPPET ASSEMBLY
2 0115-010102
77-3231 R5.1 (04/2025) 12/24 www.binks.com
EN
Air Motor Assembly
K
E
Y
L
O
C
T
IT
E
T
O
R
Q
U
E
M
A
IN
T
E
N
A
N
C
E
O
R
D
E
R
(R
e
v
e
rs
e
f
o
r
a
ss
e
m
b
ly
)
G
R
E
A
S
E
I
N
T
E
R
N
A
L
(A
G
M
D
-0
1
0
)
G
R
E
A
S
E
(A
G
M
D
-0
1
0
)
IT
E
M
7
D
E
T
A
IL
77-3231 R5.1 (04/2025) 13/24 www.binks.com
EN
1
2
1
Air Motor Piston Assembly
3 192759 PISTON SHAFT
11659642 M12 x 40 GRUB SCREW
4 192760 PISTON
DESCRIPTION QTY REMARKS
1 162702 AIR MOTOR PISTON SEAL
ITEM PART NO.
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
77-3231 R5.1 (04/2025) 14/24 www.binks.com
EN
Air Valve Assembly
1
2
2
2
2
2
2
1
1
1
1
1 0115-010015 SPOOL AND SLEEVE ASSEMBLY #
2 0115-010016 BUMPER
162789
ITEM PART NO. DESCRIPTION QTY REMARKS
1/4 BSPT PIPE PLUG
1/8 BSPT PIPE PLUG
3/8 UNIVERSAL FITTING
Ø36 x 1.5 O-RING
Ø20 x 2.0 O-RING
6 Not Shown
5 0115-010020 DIAPHRAGM
M4 x 12 BUTTON HEAD CAP SCREW
0115-010017 MAGNET
4 0115-010018 VALVE BLOCK END CAP
SPOOL AND SLEEVE O-RING
3
6 0115-010021
7 0115-010049
8 0115-010073 8
QUICK EXHAUST VALVE CAGE19281313 2
9 0115-010097 VALVE BLOCK.
10 0115-010103
11 0115-010107
12 180584
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
MAGNET HAZARD
77-3231 R5.1 (04/2025) 15/24 www.binks.com
EN
1
1
1
1
1
1
1
1
Ø46 FLUID PISTON
PISTON BALL CHECK SPRING1605261 1
ITEM
6 193188
PART NO. DESCRIPTION QTY REMARKS
2 162743
3 162744
4 162745
5 193181 Ø7/8 BALL
Ø29.9 x 1.78 O-RING
Ø23.52 x 2.0 O-RING
Ø33 x 2.0 O-RING
7 193189 SEAT
8 193358
9 193359 PISTON KEEP
INLET SPRING KEEP
Fluid Piston Assembly
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
77-3231 R5.1 (04/2025) 16/24 www.binks.com
EN
Check seals and hose connections.
Worn piston seal. Replace piston seals.
Ball checks not seating correctly.
Inspect, clean and/or replace balls
and seats.
Ball checks not seating correctly.
Inspect, clean and/or replace balls
and seats.
Pump will not run
No Air or Fluid supply
Check air and fluid supply ball valves
and supply hoses.
Air piston seal worn. Replace piston seal.
Pilot valve assemblies inoperable.
QE diaphragm defective.
Check for constant exhaust air when
pump is not running. Check/replace
QE diaphragms.
Switch/interchange pilot valves to
isolate faulty pilot valve and
clean/replace.
Pilot valve assemblies inoperable. Check clean/replace Air valve.
Symptom Possible Cause Remedy
Pump will not ‘Prime’
Fault Finding
Air getting into the suction hose/manifold
77-3231 R5.1 (04/2025) 17/24 www.binks.com
EN
Worn fluid piston seal. Replace fluid piston seal.
Air exhaust restricted.
Check QE diaphragms and exhaust
outlets.
Paint leaking into
detection hose, Air
bleeding from vent
plug
Bellows seal failure Replace bellows seal
Air motor shaft seal leaking
Check air motor shaft seal replace as
necessary
Symptom Possible Cause Remedy
Fault Finding
Air getting into fluid line, air supply restricted. Check seals and hose connections.
Check air supply
Obstructed fluid ball checks.
Remove, clean, and inspect seat,
ball, and ball cage. Replace if
suspect or worn.
Pump runs but has
excessive pulsation.
Worn air motor piston seals. Replace air motor piston seal.
Worn/failed air motor shaft seals.
Disassemble pump as required to
replace air motor shaft seals.
77-3231 R5.1 (04/2025) 18/24 www.binks.com
EN
1
1
1
1
1
1
1
* Pumps before serial number 53971 will require; 192765 pilot spool assembly, control valve kit 250620.
250653 Fluid section seal kit
Check main parts list for
details of individual kit
contents
250655
PART NO. DESCRIPTION QTY REMARKS
Recommended spare parts for continually running pumps# -
# 0115-010037** Poppet Assembly 2 off per pump
# 0115-010015 Main Spool & Sleeve Valve Assembly 1 1 off per pump
# 193195
KIT No.
Piston seal 2 off per pump
#
Spares Kits for Maple 7/15 Pump
Fluid overhaul kit
250657 Air Motor Seal Kit
250628 Control Valve Kit
192579 Knifed Bellows 2 off per pump
77-3231 R5.1 (04/2025) 19/24 www.binks.com
EN
Inspection Operation
Daily Check for any general fluid or air leakage.
Weekly
Inspect Pump for Correct operation
Check for any excessive mechanical noise
Check for excessive fluid pressure pulsation
6 Month Test
Perform a pump stall test to ensure correct operation.
If pump does not stall check fluid piston seals and ball checks, replace as required.
If air is escaping through exhaust check air motor piston seal and quick exhaust
diaphragm, replace as required.
12 to 36 Months (Typically 10
million pump cycles
dependant on air quality and
abrasiveness of the paint
used)
Replace air piston seal,
Replace shaft seals & bearings.
Inspect and replace if required: Pilot Air Valves & Main Air Valve Parts.
Replace fluid piston seal,
Replace Balls,Seats and Bellows.
Maintenance schedule
77-3231 R5.1 (04/2025) 20/24 www.binks.com
EN
1502382
Screw Item No. 2 (assembly spigot) onto the piston
shaft
1 502769 Bellows positioning tool 1
2 Bellows assembly spigot
ITEM PART NO. DESCRIPTION
Bellows Replacement
Using Item No. 1, push bellows over spigot until
located in groove.
Smear loctite 572 over nose of bellows, thread nut
onto bellows ensuring the thread starts squarely.
Grip bellows lightly by hand and tighten the nut with
a 1 A/F spanner until the nut contacts the bellows
shoulder.
QTY REMARKS
21
77-3231 R5.1 (04/2025) 21/24 www.binks.com
EN
1 BSP Heavy Duty Mufflers
1 Sanitary -
1 BSPT (f) Adapter
50ml
1 & 1 1/2 Heavy duty Sanitary Clamp192009
For Shaft seal (162703)
502769 Bellows Positioning Tool
1 Sanitary Gasket
AGMD-010 Kluber Isoflex Topas NB 52 Grease
192206
502382 Bellows assembly spigot
PART NO.
Seal Insertion Tool
192779 Exhaust Tube Adapter (1 NB hose) For piped exhaust
192803
DESCRIPTION REMARKS
192532
502608
For piped exhaust
192820 For piped exhaust
Accessories
192821
Recommended for high pump
pressures and cycle rates
Exhaust Tube Adapter (1.5 NB hose)
1 Manifold Plug
77-3231 R5.1 (04/2025) 22/24 www.binks.com
EN
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
77-3231 R5.1 (04/2025) 23/24 www.binks.com
EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3231 R5.1 (04/2025) 24/24 www.binks.com
