- Gear Metering Module Manual [ English ]
Module
9D00000A
This manual explains the important information and warnings.
Please read carefully and follow the instructions.
new : 25th May. 2017
rev : 4th Jul. 2019USER's MANUAL
ENG 03 100 V 002
Manual to be provided with ;
ENG 5A 00B V002
(Trochoid Pump Unit)
Warnings and Cautions 3 - 4
Installation 5 - 6
Operation 7
Disassembling and Reassembling 8 - 12
Maintenance and RPK Kit 13 - 14
Trouble Shooting 15
Layout and Dimensions 16 - 17
Parts 18 - 23
Standard Warranty 24
Table of Contents
Outlet
Pressure Gage
Outlet
Shut-off Valve
Outlet
Ball Valve
Inlet
Pressure Gage
Inlet
Shut-off Valve
Servo Motor
Trochoid Pump
Heating Hose
& Air Tube
(to gun)
Inlet
Ball Valve
Heating Hose
(from pump)
Drain Ball Valve
(Inlet/Outlet)
Terminal Box
(15 points)
Protector
(Couplings &
Reducer)
Solenoid Valve
(3 way Valve)
Stand
Oil Bowls
(for drain)
Leveling
bolts & nuts
Air Inlet
(7 bar)
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WARNING CAUTION
This symbol means the possibility of This symbol means the possibility of damage
serious injury or death if you ignore to or destruction of equipment if you
the instructions. ignore the instructions.
HAZARD OF EQUIPMENT MISUSE
Equipment misuse may provoke its malfunction, rupture or unexpected start and result in
a serious injury.
■ This equipment is for professional use only.
■ Read all instructions in manual, tags and labels carefully before operation.
■ Use this equipment for specified purpose. If not, inquire to Binks.
■ Do not remodel or modify this equipment.
■ Use the genuine parts and accessories from Binks.
■ Do daily check for the equipment. The worn or damaged part should be repaired or
replaced with new one.
■ Do not exceed the maximum pressure of parts or accessories.
■ Route the hoses or cables away from traffic areas, sharp edges, moving parts and hot
surfaces.
■ Do not twist, bend and pull the hoses and cables arbitrarily.
■ Read the MSDS of material and follow it.
■ Wear the earplug when operating this equipment with RAM pump.
■ Wear the protecting gears like goggles, gloves, mask and suits recommended by the
manufacturer of material.
■ Comply with the local regulations about fire, electric and safety.
WARNING
WANINGS and CAUTIONS
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HAZARD FROM THE HIGH PRESSRE EQUIPMENT
The leak of hoses or the rupture of parts can inject high pressure fluid to your skin or eyes
and result in serious injuries.
■ Check hoses, tubes and fittings daily. The worn, damaged or loosened parts should be
replaced with new one immediately.
■ Check bolts and nuts weekly and fasten the loosened one.
HAZARD FROM FIRE OR EXPLOSION
As not being ventilated, flame or sparks can cause fire or explosion.
■ Keep the shop ventilated to prevent from accumulating flammable or toxic gas.
■ Isolate all equipment from electric sources.
■ Remove all flammable material and keep the shop clean.
■ Do not smoke at the shop.
HAZARD FROM TOXIC MATERIAL
If your eyes or skin are exposed to toxic materials, serious damages or death can be
resulted.
■ Wear the protecting gears like goggles, gloves, mask and suits recommended by the
manufacturer of material.
WARNING
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This procedure is for installation of the gear metering module.
Install this equipment according to the instruction and the applicable safety rule.
If you need more information, inquire to Binks.
■ Secure the space for easy access to install this equipment and use specified tools.
■ Locate the stand of gear metering module at 4 anchor bolts on ground.
* Before installation, ground should be flattened and 4 anchor bolts
implanted as a specified Dimensions.
■ Use some spacers in order to keep the equipment horizontal.
Twisted stand(bed) can cause to bend the shaft of trochoid pump and then to damage
or break couplings and pump.
■ If the stand is without leveler, use a spacer or shims like the upper figure.
INSTALLATION
4-M10, anchor bolts
spacer or shim
(X)
(0)
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Notice!
* Before connecting hoses, confirm inlet and outlet each and use the specified tools.
* Do not twist, bend and pull the hoses and cables arbitrarily.
■ Connect the inlet ball v/v of this module to the outlet of the primary pump (ex, RAM pump)
with the specified hose(1) tightly.
■ Connect the outlet ball v/v of this module to the inlet of the next unit or module with
the specified hose(3/4) tightly.
■ Connect the main air line to the sol. valve under the stand of this module.
■ Connect the electric cable to the terminal box under the stand of this module.
The hose from
the primary pump
The hose from
the gun or nozzle
Air supply line
Electric cable
Terminal box
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Excessive pressure of fluid and air may cause the serious damage and rupture of components.
Keep the fluid pressure of inlet less than 100kgf/cm² and the air pressure less than 7kgf/cm².
For drain fluid in this module and test operation.
■ Open the inlet & outlet ball v/v and inlet & outlet drain ball v/v, and then confirm it.
■ Let basins to be located under the inlet, outlet drain ball v/v each.
■ Open the air v/v of the primary pump (ex. RAM pump) and then operate it in low speed
in order to transfer the fluid to this equipment.
■ Start the servo motor rpm 200.
Notice!
* While running servo motor, check carefully the abnormal noise like friction noise or clacking noise from
trochoid pump and couplings.
* If you listen the abnormal noises, inquire to Binks immediately.
■ Drain the fluid enough from the inlet drain ball v/v and then close it.
■ Increase the rpm of servo motor gradually to 400.
■ Drain the fluid enough from the outlet drain ball v/v and then close it.
■ Power off the servo motor and close the inlet, outlet ball v/v.
■ Close the air v/v of the primary pump (ex. RAM pump) and stand by.
Notice!
* * The shut off valves of this module is operated by the controller. Therefore when the fluid discharge from
gun, the shut off valves open (ON). When the fluid do not discharge, the shut off valves are closed.
* When the inlet pressure of trochoid pump be needed more than 200 kgf/cm²(bar), inquire to
Binks to fit properly.
CAUTION
OPERATION
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This procedure is for exchange or repair of components.
Disassembling and reassembling of each units is referred to 'PARTS' of 'Technical
Specification' in this manual.
The following is shown as the layout of this gear metering module except protector.
An inlet and outlet of this equipment are located
symmetrically and have H.P drain ball v/v, shut off v/v,
free piston ass'y and H.P ball v/v each.
DISASSEMBLING and REASSEMBLING
④ servo motor
⑤ H.P Ball v/v
② Chain Coupling
⑧ Free Piston ass'y
③ Reducer
⑥ Shut off v/v
② Chain Coupling
① Trochoid Pump
⑦ H.P Drain Ball v/v
⑩ Sol. v/v
⑨ Terminal box
ⓑ Inlet & H.P Ball v/v
ⓐ Outlet & H.P Ball v/v
③ Reducer
② Chain Coupling
② Chain Coupling
④ servo motor
① Trochoid Pump
⑤ H.P Ball v/v
⑦ H.P Drain Ball v/v
⑧ Free Piston ass'y
⑥ Shut off v/v
⑪ Stand
* 4-M10, anchor bolts
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1. Disassembling to move this module.
■ Unfasten 4 anchor bolts and nuts of the stand ⑪.
■ When lifting this module, do not force directly to servo motor, reducer or trochoid pump.
Notice!
* Hooking directly the moving parts of this equipment may cause bending of the shaft and result in
the breakdown of trochoid pump during operation.
2. Disassembling to overhaul this equipment.
■ Check the main power and the main air line off including control panels. (not shown here.)
■ Close the air v/v of the primary pump (ex. RAM pump). …… (not shown here.)
■ Close the outlet v/v of the primary pump (ex. RAM pump). …… (not shown here.)
■ Let basins to be located under the inlet and outlet drain ball v/v each. (not shown here)
■ Disconnect the electric cable from the elec. Connector ⑨.
■ Disconnect the air line from the sol. v/v ⑩.
■ Open the outlet H.P drain ball v/v ⑦ in order to remove residual pressure in the line.
■ Open the inlet H.P drain ball v/v ⑦ in order to remove residual pressure in trochoid pump.
(×) (○)
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■ Disconnect the fluid hose of the primary pump (ex. RAM pump) from the H.P ball v/v ⑤ of
this module.
■ Disconnect the fluid hose of next unit or module from the H.P ball v/v ⑤ of this module.
■ Detach the H.P ball v/v ⑤ from the free piston ass'y ⑧ of inlet and outlet.
■ Detach the free piston ass'y ⑧ from the shut off v/v ⑥ of inlet and outlet.
■ Detach the shut off v/v ⑥ from the inlet and outlet of trochoid pump.
■ Remove the bracket-support of inlet and outlet from the stand.
■ Detach the drain ball v/v ⑦ and its fitting (3/4) from the inlet and outlet of trochoid pump.
Inlet free piston
Inlet drain ball v/v
Outlet free piston
Outlet drain ball v/v
Inlet shut off v/v
Outlet shut off v/v
Terminal box
Sol. v/v
Hose from
Gun or Nozzle
Hose from
Ram pump
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■ separate the protector(*) from the stand ⑪ using the specified tools.
■ Unfasten wrench bolts of 2 coupling covers using the specified tools and separate covers from
the chain couplings and then separate 2 chains from its sprockets.
* The set pin of chain should pull out ahead and then the chain can be separate.
■ The servo motor, the reducer and the trochoid pump are disconnected each other.
(Refer to the following figure.)
■ In order to separate the servo motor, the reducer or the trochoid pump from the stand, loosen
bolts fastened with the stand floor and detach them.
*4 2
3
1
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3. Disassembling to detach the servo motor or the reducer selectively.
■ Check the main power and the main air line off including control panels. (not shown here.)
■ Close the air v/v of the primary pump (ex. RAM pump). …… (not shown here.)
■ Close the outlet v/v of the primary pump (ex. RAM pump). …… (not shown here.)
■ Let basins to be located under the inlet and outlet drain ball v/v each. (not shown here)
■ Disconnect the electric cable from the elec. Connector ⑨.
■ Disconnect the air line from the sol. v/v ⑩.
■ separate the protector from the stand ⑪ using the specified tools.
■ Unfasten wrench bolts of the connected coupling cover using the specified tools and separate
the cover from the chain coupling and then remove chains from its sprockets.
Then the servo motor and the reducer are disconnected each other.
■ In order to separate the servo motor or the reducer, unfasten bolts fastened with the stand
floor and detach it.
4. Reassembling Parts or Unit
Reassembling should be accomplished in reverse order.
Use the specified tools and apply the designated torque to fasten bolts and nuts.
Reassembling of parts is referred 'PARTS' in this manual.
AC servo motor
Reducer
Chain
coupling
Trochoid
Pump
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Maintenance is important for the best performance and the life of the equipment.
This maintenance shown here is the general procedure and the condition of operation
is dependent on the material, operating period, the circumstances of shop and so on.
Therefore, every cases of operation can not be offered the warranty.
It is recommended to consider user's experiences and the circumstances of shop and
to overhaul annually the trochoid pump, the shut off v/v and the free pistons.
■ Daily Check
■ Monthly Check
■ Lubrication
The servo motor, the couplings, the reducer and Trochoid pump need lubricated annually.
Notice!
* In using the thermal sensitive material, if the shutdown of this equipment is over than 7 calendar days,
the test operation before running should be accomplished entirely and fully.
* If the shutdown of this equipment is over than 14 calendar days, the overhauling is recommended.
Mechanical test bolts and nuts
loosened Fastening
fittings
elec. Connector wetness and contamination Cleansing
pressure gauge normal operation Exchange
Visual test trochoid pump
leaking of fluid
contamination
Inquire to Binks.
shut off v/v Repair with RPK or
overhaulball v/v
hoses and cables damages or contamination Exchange or cleansing
Acoustic test servo motor
metallically frictional sounds
clacking noises
Stop to operate.
Inquire to Binks.
reducer
trochoid pump
shut off v/v
air leaking sounds
Remove causes and
repair.sol. v/v
MAINTENANCE and REPAIR KIT
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Repair kit
P/NO Q'ty Remark
M3101 4
M3203 2
M3201 4
M3202 2
5A20002A 2
M3102 2
M3207 2
M3208 1
M3209 1
M3210 1
M3211 1
4D00009A 1
M3108 2
M3221 2
Notice!
* The trochoid pump, the shut off valves and the free piston valves should be overhauled annually.
* When the trochoid pump, the shut off valve and the free piston valve are reassembled, inner surfaces,
moving parts, U-packings and O-rings should be greased fully in order to prevent contacting air and
moisture.
* If mechanical understanding or more information are needed, refer to 'PARTS' in this manual.
Free piston (3/4)
0B00000A
U-packing
O-ring
Shut off v/v (3/4)
4D00000A
U-packing
O-ring
O-ring
O-ring
O-ring
O-ring
v/v seat
UNIT P/NAME
Trochoid pump (26cc)
5A00000A
U-packing
O-ring
O-ring
O-ring
Packing washer
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Mechanical noises Servo motor failure Exchange
Trochoid pump failure Exchange or repair
Reducer failure Repair and lubricate
Fluid including bubbles The material contains air Check and exchange
Insufficient drain of the primary
pump
Check and drain
Insufficient drain of this
equipment
Check and drain
Exchange or repair
Shut off v/v failure Exchange or repair
Fluid hardened Overhaul
Elec. Connector contaminated Remove and recover
Not discharging fluid Power off Check power line and recover.
Air line off Check air line and recover.
Primary pump blocking Check and recover
Servo motor failure Exchange
Trochoid pump failure
Troubles Causes Solution
TROUBLE SHOOTING
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LAYOUT and DIMMENSIONS
480
560
9
2
0
1
0
0
0
6
5
0
1
3
0
0
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P/No Q'ty
5A00000B 1 -
E1212 1 SGM7G-30AFA61 (Yaskawa)
E5203 Servo drive pack 1 SGD7S-200A00A002 (Yaskawa)
M1114 1 21:1 (Sumitomo )
- Chain coupling kit 2 -
- H.P ball v/v ass'y 2 Inlet / Outlet
4D00000A Shut off v/v ass'y 2 Inlet / Outlet
0B00000A Free piston v/v ass'y 2 Inlet / Outlet
P/Name Remark
Trochoid pump ass'y
AC servo motor
Reducer
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Trochoid Pump ass'y
Model no 5A0000B
Notice!
* The trochoid pump should be overhauled annually.
* When the trochoid pump be reassembled, inner surfaces, moving parts, U-packings and O-rings should
be greased fully in order to prevent from contacting air and moisture.
PARTS
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P/no Q'ty
① 5A40002A 1
② 5A40003A 1
③ 5A40001A 1
④ 5A20002A 2
⑤ 5A10001A 1
⑥ 5A10004A 1
⑦ 5A10003A 1
⑧ 5A10005A 1
⑨ 5A10002A 1
⑩ 5A10006A 1
⑪ 5A20001B 1
⑫ 5A30001B 1
⑬ 5A30002B 1
ⓐ M1301 2
ⓑ M3203 2 RPK
ⓒ Q1301 6 Fastening Torque 77 Nm
ⓓ M3101 4 RPK
ⓔ M3201 4 RPK
ⓕ M3202 2 RPK
ⓖ M3285 1 RPK
ⓗ Q1611 3
ⓘ M2201 1
ⓙ Q4101 2
Specification
The performance of Trochoid pump for high viscous material is defined as the
differences of pressure (Δp) between inlet and outlet.
Max. (Δp) 300 kgf/cm² (bar)
Recommendable (Δp) 100 kgf/cm² (bar)
Displacement 26 (cc/cyl)
Max. Allowable input torque 20 Nm
■ When (Δp) is over than 400 bar, leakage or malfunction may be caused.
■ In higher viscous condition than 900,000 cps, continuous operation should be done within
1 min. The decline of viscosity by frictional heat can do increase the inner circulation and then
(Δp) may be dropped rapidly.
Notice!
* If input torque of trochoid pump is needed more than 20 Nm, inquire to Binks to fit properly.
DOWEL PIN
U-PACK'G
O-RING
O-RING
O-RING
SET SCREW
KEY
FRT BODY
PACKING CASE
CAP NUT, front
BEARING
O-RING
WRENCH BOLT & S/W
RR GUIDE
ROTOR
IDLER
SHAFT
HOUSING
FRT GUIDE
P/Name remark
CAP NUT, rear
O-RING CASE
RR BODY
PACK'G WASHER
PARTS
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Shut off valve ass'y
Model no : 4D00000A
Notice!
* The shut off valve ass'y should be overhauled annually.
* When The shut off v/v be reassembled, inner surfaces, moving parts, U-packings and O-rings should
be greased fully in order to prevent from contacting air and moisture.
PARTS
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P/No Q'ty
① 4D00001A 1 old no, SH02-710
② 4D00002A 1 old no, SH02-714
③ 4D00003A VALVE ROD 1 RPK old no, SH02-716
④ 4D00004A CYLINDER BODY 1 old no, SH02-718
⑤ 4D00005A PACKING NUT 1 old no, SH02-720
⑥ 4D00006A PACKING CASE 1 old no, SH02-723
⑦ 4D00007A VALVE BODY 1 old no, SH02-725
⑧ 4D00008A VALVE GUIDE 1 old no, SH02-726
⑨ 4D00009A SEAT 1 RPK old no, SH02-729
⑩ 4D000010A SEAT BODY 1 old no, SH02-731
⑪ 4D000011A BACKUP RING 1 old no, SH02-732
ⓐ M2514 One Touch Fitting 1 RPK
ⓑ Q6201 Comp. Coil Spring 1
ⓒ M3205 O-RING 1 RPK
ⓓ M3206 O-RING 1 RPK
ⓔ M2511 One Touch Fitting 1
ⓕ Q2110 Hex. Nut & S/W 1
ⓖ M3207 O-RING 1 RPK
ⓗ M3290 O-RING 2 RPK
ⓘ M3124 U-Packing 2 RPK
ⓙ M3291 O-RING 1 RPK
ⓚ M3264 O-RING 1 RPK
ⓜ M3271 O-RING 1
ⓝ Q1605 Set Screw 1
Specification
Working air pressure 3~7 kgf/cm² (bar)
Working fluid pressure Max. 300 kgf/cm² (bar)
P/Name Remark
CAP NUT
PISTON
PARTS
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Free piston ass'y
Model no : 0B00000A
P/No Q'ty
① 0B00001A 1
② 0B00002A 1
③ 0B00003A Body 1
ⓐ M2304 H.P Ball Valve 1
ⓑ M2416 Nipple 1
ⓒ M3108 U-Packing 2
ⓓ M3277 O-Ring 1
ⓔ M3501 Backup Ring 1
ⓕ M3292 O-Ring 1
Specification
Max. pressure 300 kgf/cm² (bar)
P/Name Remark
Cylinder
Piston
PT 3/8
PARTS
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AC Servo motor & Drive pack
Maker Yaskawa (Japan)
Model SGM7G-30AFA61
Rated power (kW) 2.9
Rated torque (Nm) 18.6
Rated V(voltage) 200
Rated rpm 1,500
Servo motor Performance Chart
Drive pack Dimension
PARTS
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Binks warrants all equipment manufactured by Binks to be free from defects in material and
workmanship on the date of sale to original purchaser for use. With the exception of any special, extended,
or limited warranty published by Binks, Binks will, for a period of 12 months from date of sale, repair
or replace any part of equipment determined by Binks to be defective. This warranty applies only when
the equipment is installed, operated and maintained in accordance with Binks's written recommendations.
This warranty does not cover, and Binks shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, inadequate maintenance, negligence, accident,
tampering, or substitution of non-Binks component parts. Nor shall Binks be liable for malfunction,
damage or wear caused by the incompatibility of Binks equipment with structures, accessories,
equipment or materials not supplied by Binks, or improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Binks.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Binks distributor for verification of the claimed defect. If the claimed defect is verified,
Binks will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in
material or workmanship, repairs will be made at a reasonable charge, which charges may include the cost
of parts, labor, and transportation.
This warranty is exclusive, and is in lieu of any other warranties, express or
implied, including but not limited to warranty of merchantability or warranty
of fitness for a particular purpose.
Binks's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost profits, lost sales, injury to personal property, or any other incidental or consequential loss) shall be
available. Any action for breach of warranty must be brought within (2) years of the date of sale.
Binks makes no warranty, and disclaims all implied warranties of merchantability and fitness for a
particular purpose in connection with accessories, equipment, materials or components sold but not
manufactured by Binks. The items sold, but not manufactured by Binks like electric motor, switches,
reducers, bearings and so on, are subject to warranty, if any, of their manufacturer. Binks will provide
purchaser with reasonable assistance in making any claims for breach of these warranties.
In no event will Binks be liable for indirect, incidental, special or consequential damages resulting from
Binks supplying equipment hereunder, or the furnishing, performance or use of any product or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Binks, or
otherwise.
STANDARD WARRANTY
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MEMO
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