- ST1 Gun Cleaning Manual 341169 EN [ English ]
(PN: 336642)
Instructions
ST1 CLEANING KIT EN
341169
IntelliSpray ST1 Spray Foam Gun
®
www.binks.com341169 REV B (04/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your ST1™ Spray Foam Gun, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
Obey local or municipal regulations for product recycling and disposal.
www.binks.com 341169 REV B (04/2025)
EN 02. TABLE OF CONTENTS
i / ii
02. CONTENTS
03. SAFETY 3
03.1 SAFETY PRECAUTIONS..................................................................................................................................3
03.2 ADDITIONAL SAFETY INFORMATION..........................................................................................................10
04. IMPORTANT ISOCYANATE INFORMATION 11
04.1 GENERAL HANDLING GUIDELINES.............................................................................................................11
04.2 MATERIAL SELF IGNITION............................................................................................................................12
04.3 FOAM RESINS W/245 FA BLOWING AGENTS.............................................................................................12
04.4 CHANGING MATERIALS.................................................................................................................................12
04.5 ELECTRICAL GROUND..................................................................................................................................12
05. KIT CONTENTS 13
06. CLEANING RECOMMENDATIONS 15
07. MANUAL REVISIONS 17
08. WARRANTY 19
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EN 03. SAFETY
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03. SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local Binks
representative or Binks directly.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Fire Hazards
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable.
Keep spray areas clean to prevent the build-up of
combustible residues.
Do not smoke in the spray area.
The high voltage supplied to the atomizer must be
turned off before the equipment is cleaned, flushed
or maintained.
Spray booth ventilation must be kept at the rates as
set by NFPA-33, OSHA, country, local, and municipal
codes.
If flammable or combustible solvents are used to
clean the equipment, ventilate the area.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
the output voltage is necessary.
Do an equipment test only in areas free of
combustible material. The test may necessitate the
high voltage to be on, but only as instructed.
Non-factory replacement parts or unauthorized
equipment modifications can cause a fire or injury.
The key switch bypass is used only during setup
operation.
Do no production work with disabled safety
interlocks.
Set up and operate the paint procedure and
equipment under NFPA-33, NEC, OSHA, local,
municipal, country, and European Health and Safety
Norms.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
General Use and
Maintenance
Explosion Hazard
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire or
explosion hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary.
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
Personnel must be correctly
trained in the operation and
maintenance of this equipment.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
output voltage is necessary.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
If equipped, set the current overload sensitivity as
described in the related section of the equipment
manual. If incorrectly set, the current overload
sensitivity for protection against accidental arcing is
turned off and can cause a fire or explosion.
Frequent power supply shutdown indicates a
problem in the system, which requires correction.
Always turn off the control panel power before the
system is flushed, cleaned, or servicing the spray
system equipment. Make sure no objects are within
the spark-safe work distance before the high voltage
is turned on.
The control panel must interlock with the ventilation
system and conveyor in accordance with NFPA-33,
EN 50176.
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable. Do an equipment test only
in areas free of combustible material.
Train all personnel in accordance with the
requirements of NFPA-33, EN 60079-0.
Before equipment operation, personnel must read
and understand these instructions and safety
precautions.
Obey appropriate local, municipal, state, and
national codes governing ventilation, fire protection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms, and your
insurance company requirements.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Area High
Voltage Equipment
Electrical Discharge
This equipment contains a
high-voltage device that can
cause an electrostatic induction
on ungrounded objects. This
electrical charge is capable of
igniting coating materials.
Insufficient ground will cause a
spark hazard. A spark can ignite
many coating materials and
cause a fire or explosion.
Operators in the spray area and the parts to be
sprayed must be sufficiently grounded.
All conductive objects inside the spray area must be
grounded.
Hold the parts that get sprayed on conveyors or
hangers that are correctly grounded. The resistance
between the parts and the earth-ground must not be
more than 1 MΩ. Refer to: NFPA-33.
Before the equipment is operated, ground all
operators. They cannot wear rubber-soled insulated
shoes. Wear ground straps on wrists or legs for
sufficient ground contact.
Operators must not wear or carry ungrounded metal
objects.
When used, operators must make complete contact
with the applicator handle and electrostatic gun. Use
conductive gloves or gloves with the palm section cut
out.
Operators must wear grounded footwear.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES FOR GUIDANCE TO
CORRECTLY GROUND THE OPERATOR.
Except for objects needed for the high-voltage
process, all electrically conductive objects in the
spray area are to be grounded. Supply a grounded
conductive floor in the spray area.
Always turn off the applicator voltage before the
system is flushed, cleaned, or when servicing the
spray system equipment.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
Do not install an applicator into a fluid system if the
solvent supply is ungrounded.
Do not touch an energized applicator electrode.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
Spray Area and
Equipment Use
Toxic Fluid or Fumes
Toxic fluids or fumes can cause
severe injury or death if splashed
in the eyes or on the skin, or if
inhaled or swallowed.
High-pressure fluid sprayed
from the gun, hose fittings, or
ruptured/damaged components
can pierce the skin.
While this injury can appear as
cut skin, this is a severe injury
that can result in the amputation
of the affected area.
Read the Safety Data Sheet (SDS) for instructions
to know and understand how to handle the specific
hazards of the fluids used, and the effects of long-
term exposure.
During the spray, clean, or servicing of equipment,
or when in the work area, keep the work area fully
ventilated.
Always wear personal protective equipment (PPE)
when in the work area or during equipment operation.
Refer to the Personal Protective Equipment warnings
in this manual.
Store hazardous fluid in approved containers and
refer to local, municipal, state, and national codes
governing the disposal of hazardous fluids.
Do not point or operate the spray gun at the body
part of a person.
Do not put your hand or fingers over the gun fluid
nozzle or fittings in the hose or Proportioner.
Do not try to stop or deflect leaks with your hand,
glove, body, or shop rag.
Do not blowback fluid, as the equipment is not an
air spray system.
Relieve pressure in the supply hoses, Proportioner,
and QuickHeat™ hose before the equipment is
inspected, cleaned, or serviced.
Use the lowest possible pressure to recirculate,
purge, or troubleshoot the equipment.
Examine the hoses, couplings, and fittings every day.
Service or immediately replace parts that leak, are
worn, or are damaged. Replace high-pressure hose
sections. They cannot be recoupled or serviced.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Equipment
and Fluids
Pressurized
Aluminum Parts
Skin and Clothing Burns
Equipment surfaces and fluids
can become very hot during
operation.
The use of certain solvents and
chemicals can cause equipment
damage and severe personal
injury.
Do not touch hot fluid or equipment during operation.
Do not let clothing touch the equipment during
operation or immediately after the equipment is
stopped.
Let the equipment fully cool before the examination
or servicing of the component.
Do not use 1,1,1-trichloroethane, methylene
chloride or other halogenated hydrocarbon solvents
or fluids that contain such solvents.
These solvents can cause a severe chemical
reaction and equipment rupture that results in
equipment and property damage, serious bodily
injury, or death.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Do Not Touch
The effect of paint flow rates
and formulations on the quality
of atomization can cause the
turbines to rotate at high speeds.
Do not use a rag or gloved hand against the bell
edge to stop or slow down a bell during rotation.
Do not try to clean the bell edge during rotation.
EN03. SAFETY
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If the operation of this equipment, sensors, switches, or other ancillary equipment occurs in the presence of flammable
gases and vapors, connect this equipment through intrinsic-safe or Zener barriers. Classify them as a ‘simple apparatus’
or approve them for use in these areas.
03.2 ADDITIONAL SAFETY INFORMATION
The IntelliSpray has an emergency stop (E-Stop) pushbutton on the main operator panel. During an emergency, all
operations for the IntelliSpray will halt when the E-Stop is engaged. The operator must disengage the E-Stop and reset
the system to recover from this state.
Observe all local or municipal safety measures and wear approved protective equipment when servicing this equipment.
Clean all spilled chemicals and materials and do all work in a clean and organized environment to prevent personal
injury and equipment damage.
NOTICE
During the initial commission of the equipment and at periodic times throughout equipment life, visually examine all
fluid fittings for leaks.
Periodically, it is necessary to visually examine all pieces of this equipment for signs of noticeable degradation due to
chemicals or other conditions in the equipment’s environment.
CAUTION
Only operate the equipment after you have read this section.
DANGER
To prevent injury or electrocution while the system is under power, do not contact, disconnect, or manipulate electrical
connections or devices. The main disconnect on the right side of the controller can be locked out. Follow the proper
Lockout–Tagout (LOTO) procedures for internal controller electrical work.
Only qualified electrical personnel can perform the work if diagnosis and troubleshooting are not possible during
working conditions.
WARNING
To prevent possible chemical spillage when personnel are not on site, air and fluid supplies for the equipment must be
disabled when the equipment idles for an extended period, such as an end-of-day shutdown.
SAFETY
Obey local or municipal regulations that require installed fire suppression for equipment operation.
EN 04. IMPORTANT ISOCYANATE INFORMATION
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04. IMPORTANT ISOCYANATE
INFORMATION
04.1 GENERAL HANDLING GUIDELINES
Isocyanates (ISO) are catalysts used in two component
materials.
Fluids with isocyanates that are sprayed or dispensed
creates potentially harmful mists, vapors, and atomized
particulates. Workers exposed to isocyanates can
develop a range of short and long-term health problems.
• Use of isocyanates involves potentially hazardous
procedures. Do not spray with this equipment
unless you are trained, qualified, and have read and
understood the information in this manual and in the
fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or adjusted equipment
may result in unsatisfactory cured material which
can off-gas and make offensive odors. Refer to the
instruction in the manual to correctly maintain and
operate the equipment.
• To prevent inhalation of isocyanate mists, vapors
and atomized particulates, everyone in the work
area must wear applicable respiratory protection.
Always wear a correctly fitted respirator that includes
a supplied-air respirator. Refer to the instructions in
the fluid manufacturer’s SDS for correct work area
airflow.
• Avoid all skin contact with isocyanates. Everyone in
the work area must wear chemically impermeable
gloves, protective clothing, and foot cover
recommended by the fluid manufacturer and local
regulatory authorities. Follow all fluid manufacturer
recommendations, to include the discard of
contaminated clothing. Do not eat or drink after
equipment use until hands and face have been
washed.
• Hazard from exposure to isocyanates continues after
spray use. Anyone without correct personal protective
equipment must stay out of the work area during and
after the application, and for the time period specified
by the fluid manufacturer. This time period is usually a
minimum of 24 hours.
• Warn others who may enter work area of hazard
from exposure to isocyanates. Follow the
recommendations of the fluid manufacturer and local
regulatory authority.
• It is recommended to post a sign outside the work as
the one shown below:
WARNING
DO NOT ENTER UNTIL AFTER:
DO NOT ENTER DURING SPRAY
FOAM APPLICATION OR FOR
HOURS AFTER APPLICATION IS
COMPLETE
TOXIC FUME HAZARD
DATE: TIME:
SAFETY
Read and understand the fluid manufacturer’s warnings
and Safety Data Sheet (SDS) for specific hazards and
precautions related to isocyanates.
EN04. IMPORTANT ISOCYANATE INFORMATION
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04.2 MATERIAL SELF IGNITION
Some materials may become self-igniting if applied too
thick. Read material manufacturer’s warnings and SDS.
KEEP COMPONENTS A & B SEPARATE
Prevent cross-contamination of A and B materials. Cured
material in fluid lines and passages can cause serious
personal injury or equipment damage.
EXPOSURE TO MOISTURE
ISO will start to cure and form small, hard, abrasive
crystals when exposed to moisture and humidity.
These crystals become suspended in the fluid and can
cause equipment damage. Over time, a film will form on
the surface and the ISO will get thicker with increased
viscosity.
Take the following precautions to prevent damage to
components due to ISO curing:
• A sealed container with a desiccant dryer in the vent,
or a nitrogen atmosphere in the empty head space of
the container must be used.
• ISO must not be stored in an open container.
• The ISO pump reservoir must be kept filled with
compatible lubricant. The lubricant creates a barrier
between the ISO and the atmosphere.
• Only ISO compatible moisture-proof hoses must be
used.
• Reclaimed solvents, which may contain moisture,
must not be used.
• Solvent containers must be closed when not in use.
• Assemble threaded parts only with the recommended
lubricant.
04.3 FOAM RESINS W/245 FA BLOWING
AGENTS
Some materials may become self-igniting if applied too
thick. Read material manufacturer’s warnings SDS.
04.4 CHANGING MATERIALS
Prevent equipment damage and downtime during material
changes and flushes for service or storage.
• Flush equipment multiple times to make sure it is fully
clean.
• The fluid strainers must be cleaned after all flushes.
Speak with the material manufacturer for information
on chemical compatibility.
• When there is a change between epoxies, urethanes,
or polyureas, all wetted parts must be disassembled
and cleaned, and the hoses changed.
04.5 ELECTRICAL GROUND
Examine the local electrical code and Proportioner
manual for instructions on how to ground the equipment.
Ground the spray gun through a connection to a Binks
approved grounded fluid supply hose.
NOTICE
ISO that has started to cure will reduce the life and
performance of all wetted parts.
CAUTION
Never interchange the wetted parts of components
A and B.
Never use solvent on one side that is contaminated with
fluid from the other side.
05. KIT CONTENTS
The ST1™ Cleaning Kit contains brushes, picks, and tools that are helpful for cleaning and/or rebuilding the ST1™
Spray Gun. Refer to the ST1™ Spray Gun Manual (PN: 336742) for additional information on ST1™ regular
maintenance, parts, and tools.
EN 06. CLEANING RECOMMENDATIONS
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Cleaning
Instructions
Items 7/8:
Picks
Item 9:
Flat
Screwdrivers
Item 6:
Flat Brushes
Items 1-5:
Bottle Brushes
Sealed Case
Item 12:
Solvent Bottle
Item 10:
Pin Vise
Item 11:
O-Ring
Install Tool
Empty Bin for
Storing Parts
EN06. CLEANING RECOMMENDATIONS
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Item 1: 1/2 Nylon tapered
bottle brush for cleaning side
seal ports.
Item 2: 1/2 Nylon bottle brush
for cleaning trigger valve port.
Item 3: 1/8 Nylon bottle brush
for cleaning trigger valve stem
hole.
Item 4: 1/2 & 1/8 Brass bottle
brushes for cleaning exhaust
ports.
Item 5: 5/8 Nylon tapered
bottle brush for cleaning check
valve port.
Item 6: Flat brush set. Nylon,
Brass, and Steel. Used for
cleaning external surfaces and
small parts.
Item 7: Pick Set. Used to
remove cured foam from
threads and other confined
areas.
Item 8: Dental pick. Helpful for
removing o-rings from internal
components.
Item 10: Pin vise for holding
cleanout drills. (Drill bits sold
separately)
Item 9: Screwdrivers, Flat
(2mm and 3mm). Used to
remove check valve assemblies
from spray gun head, remove
balls and springs from check
valves and side seals.
Item 11: O-Ring Install Tool
(336740) Used to assist
installation of o-rings onto the
valve stem.
Item 12: Clear 4oz bottle. Used
to hold solvents (not included).
Helpful for small parts cleaning
(soak in solvent, shake,
remove)
Refer to ST1™ Spray Gun user manual (PN:336742) for
instructions on removing spray gun for servicing, regular
maintenance, and/or cleaning.
Internal Port Locations
Note: Some ports require drills for cleanout. See ST1™
Spray Gun Manual (PN: 336742) for cleanout drill sizes.
Cleaning Recommendations:
• Use Dynasolve CU-6, N Methyl Pyrrolidone (NMP),
Dzolv, or equivalent, to soften cured material.
• Clean the chamber and mix tip using the correct drill
bit. Soak in Dynasolve CU-6 or equivalent to soften
cured material.
NOTE: The drill bit may be dipped in solvent to aid in
cleaning.
• Clean the muffler - soak in compatible solvent.
• Always lightly grease o-rings and ports with ST1™
gun grease when reassembling.
• Apply a release agent or light coat of grease to the
outside of the gun prior to spraying to make cleaning
easier.
• To keep the ST1™ gun clean, always use an ST1 gun
cover (PN: 337411).
• Clean fluid manifold - Keep sealing faces clean when
manifold is removed from gun. Use a compatible
solvent. Do not scratch or damage the sealing faces.
Apply a film of ST1™ gun grease to the manifold port
openings.
O-Ring Installation Tool (PN: 336740)
Use this tool to avoid damaging o-rings installed on
the valve stem and the rod and piston assembly. Apply
grease to o-rings and air valve port when installing and
assembling.
1
2
3
4
4A
5A
6A
67
Step 1 Step 2
Step 3 Step 4
PORT NO. DESCRIPTION
1 FLUID TRANSFER
2 AIR PURGE
3 AIR PISTON
4 AIR VALVE BORE
5 EXHAUST PORT (LARGE DIA.)
5A EXHAUST PORT (SMALL DIA.)
6 OPTIONAL AIR INLET (LARGE DIA.)
6A OPTIONAL AIR INLET (SMALL DIA.)
7 GREASE CHANNELS
5
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CAUTION
Do not use cleaning solvents for flushing.
06. CLEANING RECOMMENDATIONS
WARNING
Before servicing gun, engage safety stop, close manifold
valves, relieve fluid pressure, remove air line quick
disconnect, and remove gun from manifold.
EN06. CLEANING RECOMMENDATIONS
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EN 07. MANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
04/11/2025 Update formatting to Binks 2025 template. Minor content updates. Updated
graphics/renderings. REV B
07. MANUAL REVISIONS
EN07. MANUAL REVISIONS
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EN 08. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
www.binks.com 341169 REV B (03/2025)19 / 19
REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
08. WARRANTY
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
03 SAFETY
03.1 SAFETY PRECAUTIONS
03.2 ADDITIONAL SAFETY INFORMATION
04. IMPORTANT ISOCYANATE INFORMATION
04.1 GENERAL HANDLING GUIDELINES
04.2 MATERIAL SELF IGNITION
04.3 FOAM RESINS W/245 FA BLOWING AGENTS
04.4 CHANGING MATERIALS
04.5 ELECTRICAL GROUND
05. Kit Contents
06. cleaning recommendations
07. manual revisions
08. WARRANTY
