Resource Library
MX412 & MXL412 Pump Manual 77-3202
- MX412 & MXL412 Pump Manual 77-3202 EN [ English ]
77-3202
MX412 & MXL412 Pump &
Packages
Patent 7,603,855
Models: MX412‡‡ & MXL412‡‡, ‡‡=PL
(PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE),
UC (U-Cups)
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3202 R5.0 (05/2025) 2/44 www.binks.com
EN
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Element Materials Technology Rotterdam B.V. (2812)
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Notified body details and role:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
22/04/2025
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
77-3202 R5.0 (05/2025) 3/44 www.binks.com
EN.
104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Approved body details and role:
Lodging of UKEX Technical file
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
20/05/2025
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic
methods and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Element Materials Technology Warwick Ltd. UK. (0891)
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
UKCA Declaration of Conformity
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
77-3202 R5.0 (05/2025) 4/44 www.binks.com
EN
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
77-3202 R5.0 (05/2025) 5/44 www.binks.com
EN
Patent 7,603,855
A
C
B
Models: MX412‡‡ & MXL412‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU
(PTFE/UHMWPE), UC (U-Cups)
Ratio: 12:1
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 96 bar [1390 psi]
Displacement per cycle: 24 cc [0.8 oz]
Output @ 60 cycles / min: 1.4 l/m [0.4 US gal/m]
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
inlet pressure:
62.5 l/m [2.2 SCFM]
Maximum recommended continous cycle rate [cycles/min]: 20
Air inlet connection: Ø12mm Hose
Fluid inlet connection: MX-3/4 NPS (m), MXL-1/2 NPS (m)
Fluid outlet connection: MX-M14x1.5(f), MXL-3/8BSP/NPS(m)
Sound level: 88 dB
Weight:
Wetted parts materials of construction:
7.5 kg [16.5 lbs]
Stainless Steel, Tungsten Carbide, PTFE,
Polyethylene, Leather, Ceramic.
Air Quality ISO 8573-1 Class 3.4.2 :
Dirt:
Water:
Maximum 1000 particles per cubic metre size 1 - 5µm and maximum 90000
particles per cubic metre size 0.5 - 1µm
+3°C @ 8 Bar maximum vapour pressure dewpoint
Oil: 0.1 0.1 milligrams per cubic metre maximum aerosol liquid and vapour
SPECIFICATION - Bare Pump
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EN
1
4
6
3
13
14 RELIEF/RETURN HOSE (IF FITTED)
BINKS PUMP
5
FLUID PRESSURE RELIEF VALVE (IF
FITTED)
7 FLUID FILTER (IF FITTED)
8
AIR SHUT OFF VALVE (IF FITTED)
PUMP OPERATION AND CLEANING
AIR SUPPLY
2
AIR PRESSURE REGULATOR
LUBRICANT
HOSES MUST HAVE A SUITABLE WORKING PRESSURE ABOVE THE MAXIMUM
PRESSURE POSSIBLE.
0114-016099 SOLVENT BASED MATERIALS
0114-016100 WATER BASED MATERIALS
15 FLUID CONTAINER
PUMP MUST BE GROUNDED BEFORE OPERATING, TO PREVENT STATIC
CHARGES.
WARNING
9 EARTH CABLE AIR MOTOR
10 EARTH CABLE FLUID FILTER (IF FITTED)
11
FLUID SUCTION HOSE/SUCTION
TUBE/GRAVITY HOPPER - DEPENDING ON
MODEL
12
WARNING
LUBRICATION CUP & LEVEL
SPRAY GUN
AIR PRESSURE REGULATOR (SPRAY GUN)
(IF FITTED)
WARNING
WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT
77-3202 R5.0 (05/2025) 7/44 www.binks.com
EN
1.
2.
3.
4.
5.
6.
CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN.
FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL
SIGHT GLASS.
ENSURE SUITABLE FILTER MESH (100 MESH, 150 µm STD) IS INSTALLED IN THE FILTER(7).
ENSURE RETURN HOSE (14) IF FITTED, IS DIRECTED INTO THE FLUID CONTAINER (15).
INSTALLATION
ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING.
GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm.
77-3202 R5.0 (05/2025) 8/44 www.binks.com
EN
1.
2.
4.
a)
5a.
6a.
7a.
8a.
b)
5b.
7b.
CAUTION
REMOVE FLUID NOZZLE FROM THE SPRAY GUN FOR RETURNING FLUID INTO THE CONTAINER.
CONNECT AIR SUPPLY.
WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE (3) TO ZERO, AND OPEN VALVE (5)
IF FITTED AND CLOSE TRIGGER.
IF (5) IS NOT FITTED.
TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR
PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6b.
OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
CLOSE VALVE (5) AND TRIGGER SPRAY GUN INTO CONTAINER FOR SEVERAL MINUTES TO CLEAN HOSE
& GUN.
NOTE
THE PUMP HAS BEEN TESTED WITH OIL, WATER OR OTHER MATERIAL. CLEAN THE
PUMP PRIOR TO USE TO AVOID ANY CONTAMINATION.
INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH SUITABLE
CLEANING FLUID.
CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE
(5) IF FITTED.
3.
IF (5) IS FITTED:
ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
CLEANING THE PUMP
WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE(3) TO ZERO AND ENSURE NO
PRESSURE IS LEFT IN THE HOSE AND GUN BEFORE CLOSING THE TRIGGER.
NOTE
REPEAT CLEANING PROCESS UNTIL CLEANING FLUID HAS NO CONTAMINATION,
ESPECIALLY IF THE PUMP WILL NOT BE USED IMMMEDIATELY, OR HAS BEEN USED
WITH 2 COMPONENT PAINTS.
WHEN THE SPRAY GUN IS NOT IN USE THE SAFTEY LOCK SHOULD BE ENGAGED TO
PREVENT ACCIDENTAL OPERATION.
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EN
1.
2.
3.
4.
a)
5a.
6a.
7a.
b)
5b.
6b.
8.
9.
10.
11.
STARTUP
CONNECT AIR SUPPLY
REDUCE REGULATOR PRESSURE (3) TO ZERO.
APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS FITTED.
INCREASE REGULATOR PRESSURE (3) UNTIL DESIRED ATOMISATION IS ACHIEVED FROM SPRAY GUN.
CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE
(5) IF FITTED.
REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER.
INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID
TO BE SPRAYED
OPEN SPRAY GUN TRIGGER UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AIR, THEN RELEASE
TRIGGER.
IF (5) IS FITTED:
OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
WHEN FLUID FLOWS THROUGH HOSE (14) WITHOUT AERATION, CLOSE VALVE (5).
INCREASE REGULATOR PRESSURE (12) TO ACHIEVE DESIRED SPRAY FAN.
IF (5) IS NOT FITTED.
TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR
PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
KEEP TRIGGER OPEN UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AERATION, THEN RELEASE
TRIGGER.
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EN
1.
2.
3.
4.
5.
6.
7.
8.
APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED
TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE-PRESSURISED.
CLOSE VALVE (2) AND REMOVE AIR SUPPLY.
APPLY SPRAY GUN SAFETY LOCK.
NOTE
IF THE SYSTEM IS NOT USED FOR AN EXTENDED PERIOD IT IS RECOMMENDED TO BE
FILLED WITH A LIGHT OIL AFTER CLEANING.
ATEX special conditions for safe use:
Pump Earthing
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
Earth connection, Binks Part No. 0114-011798
OPEN VALVE (5) SLOWLY IF FITTED.
CLEAN AS INSTRUCTED AND SOAK/CLEAN SPRAYGUN FLUID NOZZLE.
SHUT DOWN
REDUCE REGULATOR PRESSURE (3) AND (12) TO ZERO.
TRIGGER GUN TO REDUCE SYSTEM PRESSURE.
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EN
PL PP PU UC
1 1 1 1
1 - - -
- 1 - -
- - 1 -
3 3 3 3
1 1 1 1
2 2 2 2
1 1 1 1
1 1 1 1
1 1 1 1
2 2 2 2
1 1 1 1
• Part only available in repair kits: 0115-010220, 0115-010222, 0115-010388 and 0115-010224.
FX4UC/FXL4UC FLUID SECTION (U-CUPS) - - - 1
3 ∆ 0115-010001 SOCKET HEAD CAP SCREW
4 0114-014351 HANDLE
5 0115-010272 RETAINING RING
6 • 0115-010099 ROD CLIP
7 0115-010655 GUARD
FX4PU/FXL4PU FLUID SECTION (PTFE/UHMW)
PART NUMBER DESCRIPTION
1 AX55S
QUANTITY
ITEM MX412 / MXL412
FLUID SECTION (PTFE/LEATHER)
FX4PP/FXL4PP FLUID SECTION (PTFE)
8 166001 SLOTTED SET SCREW 3 3 3 3
9 0114-011798 GROUND WIRE
10 0114-009743 SPRING WASHER
11 0114-014179 SOCKET HEAD CAP SCREW
∆ Part only available in AX55 Hardware kit: 0115-010213.
AIR MOTOR
2
FX4PL/FXL4PL
MX412 & MXL412 BARE PUMP
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EN
RECOMMENDED LUBRICANT LEVEL
MX412 & MXL412 - BARE PUMP - MAINTENANCE
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
3x 7.9-8.5Nm
[70-75 in-lbs]
1
77-3202 R5.0 (05/2025) 13/44 www.binks.com
EN
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump does not stop on the up
stroke
Low material level.
No compressed air.
Continuous air leak from the
exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Replace or clean the parts as
necessary.Stuck lower ball.
Replace or refill material container.
PROBLEM
Blocked siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Material in solvent cup. Worn or dirty upper packings.
Worn diaphragm. Replace diaphragm.
Spray tip is blocked. Clean or replace the spray tip.
CAUSE SOLUTION
Replace or clean the parts as
necessary.
Pump will not start
Replace or clean inlet filter or
strainer.
Replace or clean upper packings as
necessary.
Pump runs, with no output
Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and
sleeve assembly as necessary.
Erratic operation of air motor,
air motor stops.
Worn poppet assemblies.
Worn or dirty upper ball check.
Worn or dirty lower packings.
Pump runs erratically
MX412 & MXL412 - BARE PUMP - TROUBLESHOOTING
Check compressed air supply.
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EN
20
Patent 7,603,855
Maximum air inlet pressure: 8 bar [116 psi]
Air inlet connection: Ø12mm Hose
Piston Diameter: 55 mm [2.2 in]
Stroke length: 75 mm [3.0 in]
Maximum recommended continous cycle rate [cycles/min]:
AX55S AIR MOTOR
SPECIFICATION
77-3202 R5.0 (05/2025) 15/44 www.binks.com
EN
●
◊
□
∆
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
Parts are included in 0115-010213 AX55 Hardware Kit.
DISASSEMBLY ORDER
Parts are included in 0115-010214 AX55 Repair Kit.
Parts are included in 0115-010216 AX55 Seal Kit.
ITEM NUMBER
Parts are included in 0115-010226 Air Motor Valve Repair Kit.
(Reverse for assembly)
AX55S AIR MOTOR
MAINTENANCE SYMBOLS
77-3202 R5.0 (05/2025) 16/44 www.binks.com
EN
1 ○
2 ○
3 ○∆
4 ○∆
5 ○
6 ○●◊□
7 ○●□
8 ○
9 ○
10 ○∆
11 ○□
13 ○□
14 ○●□
15 ○□
16 ○
17 ○●◊□
18 ●◊□
19 ●
20
21 ∆
22 ●◊
23
24 ∆
25 ●◊
26 ∆
27
28 ●◊
29
30
31 ●
0115-010181 90° SWIVEL ELBOW, Ø12mm TUBE - G3/8 MALE (not shown) 1
EXHAUST COVER SCREEN 1
EXHAUST COVER 1
DESCRIPTION QTY
COUNTER SUNK CAP SCREW
QUICK EXHAUST VALVE CAGE 2
1
VALVE BLOCK END CAP
O-RING 4
POPPET ASSEMBLY 2
1
PIPE PLUG
2
MAGNET 2
BUMPER 2
SPOOL AND SLEEVE ASSEMBLY
O-RING 2
DIAPHRAGM 2
BUTTON HEAD CAP SCREW 8
1
SAFETY VALVE 1
32
4
CYLINDER SEAL, 55mm 2
CYLINDER, 55mm 1
LOCKNUT 1
REF.
○ Items available separately or as a complete assembly: 0115-010660.
● Parts are included in 0115-010214 AX55 Repair Kit.
◊ Parts are included in 0115-010216 AX55 Seal Kit.
□ Parts are included in 0115-010226 Air Motor Valve Repair Kit.
∆ Parts are included in 0115-010213 AX55 Hardware Kit.
4
PISTON, 55mm 1
O-RING
1
FLAT WASHER 2
UPPER END CAP MACHINING 1
PART NUMBER
AX55S AIR MOTOR
0115-010004
0115-010029
0115-010086
0115-010007
SOCKET HEAD CAP SCREW
4
VALVE BLOCK
BUTTON HEAD CAP SCREW 4
SEALING RING
0115-010019
0115-010021
0115-010020
0115-010024
0115-010097
0115-010107
0115-010018
0115-010017
0115-010016
0115-010015
0114-014774
0115-010049
0115-010051
0115-010037
PISTON SEAL, 55mm 1
MOTOR ROD 1
LOWER END CAP MACHINING 1
MOTOR ROD CARTRIDGE ASSEMBLY 1
0115-010023
0115-010096
0115-010036
0115-010035
0115-010085
0115-010025
0115-010034
0115-010006
0115-010657
0115-010022
0115-010026
0115-010073
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EN
THREAD SEALANT (PTFE tape)
(Reverse for assembly)
DISASSEMBLY ORDER
PETROLEUM JELLY/GREASE
ITEM NUMBER
AX55S AIR MOTOR - MAINTENANCE
MAINTENANCE SYMBOLS
77-3202 R5.0 (05/2025) 18/44 www.binks.com
EN
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
AX55S AIR MOTOR - MAINTENANCE
MAINTENANCE SYMBOLS
1.1Nm [10 in-lbs] MAX
77-3202 R5.0 (05/2025) 19/44 www.binks.com
EN
(Reverse for assembly)
MAINTENANCE SYMBOLS
WARNING
PACEMAKER WARNING. You are in
the presence of magnetic fields
which may interfere with the
operation of certain pacemakers.
NOTE CAUTION
DISASSEMBLY ORDER
Spool and sleeve assembly (15) is a
matched set and cannot be interchanged
with other spool and sleeve assemblies
Take care when handling the magnets (13).
Avoid getting magnets in close proximity to
each other. Injury or damage to magnets
may result.
ITEM NUMBER
AX55S AIR MOTOR - MAINTENANCE
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
77-3202 R5.0 (05/2025) 20/44 www.binks.com
EN
No compressed air.
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal.
Erratic operation of air
motor, air motor stops.
Worn poppet assemblies.
SOLUTIONPROBLEM
Replace piston seal.
Worn diaphragm. Replace diaphragm.
Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and sleeve
assembly as necessary.
Continuous air leak from
the exhaust
Check compressed air supply.
System is blocked.
Pump will not start
Clear the blockage.
AX55S AIR MOTOR - TROUBLESHOOTING
CAUSE
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EN
NOTES
77-3202 R5.0 (05/2025) 22/44 www.binks.com
EN
FX4 AND FXL4 - Fluid Section
Fluid outlet size:
24 cc [0.8oz]
Output @ 60 cycles / min: 1.4 L/m [0.4 gal/m]
Fluid inlet size: FX-3/4 NPS (m), FXL-1/2 NPS (m)
Weight: 4.2 kg [9.2 lbs]
SPECIFICATION
Maximum fluid pressure: 256 bar [3713psi]
Displacement per cycle:
FX: M14 x 1.5 (f);
FXL: 3/8 BSPP (m) / 3/8 NPS (m)
Wetted parts materials of construction:
Stainless Steel,
Tungsten Carbide,
PTFE,
Polyethylene, Leather, Ceramic
Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
77-3202 R5.0 (05/2025) 23/44 www.binks.com
EN
• 0115-010221 0115-010223 0115-010225
+ 0115-010222 0115-010224 0115-010388
FX*4PL FX*4PP FX*4PU
Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
Item 3 is self-tapping into item 2.
Parts are included in Seal Kit:
Parts are included in Repair Kit:
0115-010256 - CHECK VALVE
FX4 & FXL4 - Fluid Section (Chevron seals)
+
+
+
+
+
+
+
77-3202 R5.0 (05/2025) 24/44 www.binks.com
EN
PL PP PU
3 3 3
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 - -
- - 1
- 1 -
2 2 2
1 1 1
1 1 1
6mm 1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 - -
- - 1
- 1 -
1 1 1
2 2 2
1 1 1
15mm 1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
6mm 1 1 1
1 1 1
1 1 1
Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
0114-014237
0115-010258
0115-010259
0115-010066
INLET 1/2 NPS(m) FXL4 ONLY
32 +
33
1
0115-010207
0115-010065
0114-014745
0115-010087
0115-010257
LOWER BALL
23 +
0115-010173
14 + 0115-010065
SOLVENT CUP
SIGHT GLASS
SOLVENT CUP SEAL
PACKING ADAPTER
WAVE SPRING
ADAPTER PLATE MACHINING
UPPER PACKING SET (PTFE/LEATHER)
16
24
0115-010070
26 0115-010256
27
28 +
0115-010067
17 •+ 0115-010064
0115-010177
0115-010069
UPPER BALL
FLUID OUTLET FITTING
SEAL
ROD SEAT
21 0115-010057
22 +
CHECK VALVE SPRING
29 +
1
CHECK VALVE HOUSING
LOWER BALL CAGE
LOWER SEAT
1
ROD SEAT NUT
PUMP TUBE SEAL
LOWER PACKING SET (PTFE/LEATHER)
ROD SEAT SEAL
0114-014745 UPPER BALL
1
30 +
1
FX4 CHECK VALVE ASSEMBLY - FXL4 ONLY
1 1INLET 3/4 NPS(m) FX4 ONLY
1
0115-010149
1
1 0115-010646
FX4 & FXL4
PUMP TIE ROD
ITEM PART NUMBER DESCRIPTION
QUANTITY
0115-010062
0115-010068
FX4 & FXL4 - Fluid Section (Chevron seals)
UPPER PUMP TUBE
PUMP ROD
2 0115-010059
3 0115-010060
4 •+
6+ 0115-010058
7 0115-010204
ROD SEAT SEAL
ROD SEAT
9 0115-010111
0115-010171
0115-010175
0115-010206
13 +
UPPER PACKING SET (PTFE/UHMW)8 •+
UPPER PACKING SET (PTFE)
PACKING SPRING
LOWER PACKING SET (PTFE/UHMW)
LOWER PACKING SET(PTFE)
LOWER PUMP TUBE
LOWER SEAT SEAL
18•+
15 + 0115-010066
31 +
0115-010061
5
10 0115-010055
12 0115-010063
19 0115-010056
20 •+
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EN
Item 3 is self-tapping into item 2.
0115-010256 - CHECK VALVE
Models: FX4UC & FXL4UC
FX4 & FXL4 - Fluid Section (U-cup seals)
+
+
+
+
+
+
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EN
6mm
15mm
6mm
Models: FX4UC & FXL4UC
LOWER PUMP TUBE
1
15
UPPER PUMP TUBE 1
INLET 1/2 NPS(m) FXL4 ONLY
INLET 3/4 NPS(m) FX4 ONLY
0115-010057
ROD SEAT NUT 1
LOWER SEAL CARTRIDGE ASSEMBLY 1
0115-010646
SOLVENT CUP 1
11
LOWER BALL CAGE
Parts are included in 0115-010220 Repair Kit (U-CUPS).
29 +
1
1
1
0115-010149
0115-010070
0115-010059
0115-010060
0115-010061
0115-010062
0115-010058
0115-010204
0115-010166
SIGHT GLASS 1
UPPER BALL
13 +
14 +
PACKING ADAPTER 1
3
FX4 & FXL4 - Fluid Section (U-cup seals)
ROD SEAT 1
0114-014237
0115-010069
6 +
7
PUMP ROD 1
1
1
ROD SEAT SEAL 1
1
LOWER SEAT 1
8 •+
ADAPTER PLATE MACHINING 1
UPPER SEAL CARTRIDGE ASSEMBLY
16 •+
17
18 •+
1
LOWER SEAT SEAL 2
19
25
26 +
1
5
12 +
LOWER BALL
1
PUMP TIE ROD 3
WAVE SPRING
20 +
9
1SOLVENT CUP SEAL4 •+
0115-010055
0115-010063
0114-014745
0115-010065
0115-010066
• Parts are included in 0115-010219 Seal Kit (U-CUPS).
+
1
0115-010067
0115-010169
0115-010056
0115-010068
1
2
21 +
22
24 0115-010256
0115-010065
0114-014745
SEAL
ROD SEAT
ROD SEAT SEAL
1
1
1
1
CHECK VALVE SPRING 1
FLUID OUTLET FITTING
0115-010087
0115-010257
UPPER BALL
FX4 CHECK VALVE ASSEMBLY - FXL4 ONLY
0115-010258
0115-010259
0115-010066
CHECK VALVE HOUSING
30 +
31
27 +
28 +
PART NUMBERITEM DESCRIPTION QTY
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EN
FX4 & FXL4 SEAL ORIENTATION
Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
DETAIL A (UPPER PACKINGS)
ITEM NUMBER
FX4 & FXL4 - Fluid Section (Chevron seals) - MAINTENANCE
DISASSEMBLY ORDER
(Reverse for assembly)
MAINTENANCE SYMBOLS
DETAIL B (LOWER PACKINGS)
PTFE
PTFE
UHMWPE
UHMWPE
40Nm [29.5 ft-lb]
0115-010256
45Nm [33 ft-lb]
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EN
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
DETAIL A UPPER SEAL DETAIL B LOWER SEAL
FX4 & FXL4 - Fluid Section (U-cup seals) - MAINTENANCE
FX4 & FXL4 - SEAL ORIENTATION
Models: FX4UC & FXL4UC
MAINTENANCE SYMBOLS
40Nm [29.5 ft-lb]
45Nm [33 ft-lb]
0115-010256
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EN
Pump runs erratically
Blocked material siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Packing Recommendation
Packing Material Recommendation
Low friction applications
PU (PTFE & UHMW) Most materials
FLUID SECTION - TROUBLESHOOTING
UC (U-Cups)
Replace or refill material container.
Pump runs, with no output
Loose connection in between pump and
siphon assembly.
Check that all connections are tight.
Stuck lower ball.
Replace or clean the parts as
necessary.
PL (PTFE & Leather) High temperature applications
PP (PTFE) UV and acid based materials
Replace or clean inlet filter or
strainer.
PROBLEM
Low material level.
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
CAUSE SOLUTION
Material in solvent cup Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
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EN
NOTES
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EN
MX MXL
1 -
- 1
1 -
- 1
- 1*
1 -
- 1
1* -
- 1*
MX412 & MXL412 - CART MOUNTED PUMP
1*
3 0115-010001 M8 x 35 SCREW 4
*= OPTIONS
ITEM PART NUMBER DESCRIPTION
QTY
1 0110-009103 CONDUCTIVE NYLON HOSE 1*
0115-010701 HOPPER 6L [1.6 US Gal] [1/2 CONNECTION] - 1*
15
0114-009629 1/4'' RETURN HOSE
0115-010712 1/4'' RETURN HOSE
-
4
5
4 0115-010030 M8 HEX NUT
0115-010696 ½ SUCTION HOSE (15 mesh)
0115-010031 M8 LOCKWASHER 4
6 0115-010035 M8 PLAIN WASHER 4
2 0110-009130 HP FILTER (100 mesh)
12
7 0115-010179 WALL BRACKET 1
8 0115-010186 CART 1
9 0115-010227 M8 x 25 SCREW 4
10
0115-010180 AIR CONTROL 2 REGULATORS & VALVE
0115-010664 AIR CONTROL 2 REGULATORS
13
MX412** MX412** BARE PUMP
MXL412** MXL412** BARE PUMP
14
0115-010726 HOPPER 6L [1.6 US Gal] [3/4 CONNECTION] 1*
11
0115-010738 ¾ SUCTION HOSE (15 mesh)
0115-010705 3/8''F - 1/4M OUTLET FITTING
10
15
14
9
8
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EN
MX MXL
1 -
- 1
1 -
- 1
1 1*
1 1*
- 1*
1 -
- 1
1* -
- 1*
MOUNTING PATTERN
*= OPTIONS
ITEM
SCREW 4
3
MX412** MX412** BARE PUMP
MXL412** MXL412** BARE PUMP
4
0115-010180 AIR CONTROL 2 REGULATORS & VALVE
0115-010664 AIR CONTROL 2 REGULATORS
5
PART NUMBER DESCRIPTION
QTY
MX412 & MXL412 - WALL MOUNTED PUMP
1 0115-010179 WALL BRACKET 1
9
0114-009629 1/4'' RETURN HOSE
0115-010712
8
0115-010726 1* -
0115-010001
- 1*
HP FILTER (100 mesh)
0110-009103 CONDUCTIVE NYLON HOSE (not shown)
2
6 0115-010705 3/8''F - 1/4M OUTLET FITTING
7
0115-010738 3/4'' SUCTION HOSE (20 mesh)
0115-010696 1/2'' SUCTION HOSE (20 mesh)
0115-010701 HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
1/4'' RETURN HOSE
0110-009130
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EN
MX MXL
1 -
- 1
1 -
- 1
1 1*
1 1*
- 1*
1* -
- 1*
6
1* -
-
1*
0110-009130 HP FILTER (100 mesh)
0110-009103 CONDUCTIVE NYLON HOSE (not shown)
7
0115-010726 HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
MX412 & MXL412 - TRIPOD MOUNTED PUMP
8
0114-009629 1/4'' RETURN HOSE
0115-010712 1/4'' RETURN HOSE
3
0115-010180 AIR CONTROL 2 REGULATORS & VALVE 1 -
0115-010664 AIR CONTROL 2 REGULATORS - 1
4
0115-010670 3/4'' SUCTION TUBE (50 mesh)
0115-010699 1/2'' SUCTION TUBE (50 mesh)
5
0115-010701 HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
*= OPTIONS
ITEM PART NUMBER DESCRIPTION
QTY
1 0115-010100 TRIPOD 1
2
MX412** MX412 BARE PUMP
MXL412** MXL412 BARE PUMP
0115-010705 OUTLET FITTING
3
8
7
2
5
4
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EN
1
1
1
3
6
6
4
1
1
1
1
1
0115-010695
2 1/4'' FITTING
M8 x 25 SCREW0115-010227
TRIPOD LEG
4 0115-010737 RETAINING RING
3 0115-010736
DESCRIPTION QTY
1 DUMP HOSE & TUBE
0115-010100 - TRIPOD
ITEM PART NO. DESCRIPTION QTY
1 0115-010101 MOUNTING PLATE
0115-010741 3/4'' ELBOW
195913
3 0115-010212 FLAT HEAD SCREW
0115-010738 - SUCTION HOSE (MX)
ITEM PART NO. DESCRIPTION QTY
1 0115-010668 STRAINER 15 MESH
2
ACCESSORIES
0115-010211 LOCKING NUT
0115-010210
0114-009629 - 1/4'' RETURN HOSE
ITEM PART NO.
2
0115-010735 SUCTION HOSE (MX)
SUCTION TUBE
4
5
5
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EN
0.32m
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SEAL
1
6 MPV-10 QD STEM 1/4 BSP M 1
Ø8-1/4'' ELBOW
2 0115-010666
3
7
ITEM
1
2
0115-010105
0115-010104
0115-010668
REDUCING BUSH
5 GA-382-P PRESSURE GAUGE
8
0115-010667
9 0115-010659
0115-010665
5
0115-010693
0114-013834
0115-0106982
QTY
3 TUBE
1/2'' STRAINER 30 MESH
NUT
11 0115-010727
ZZ-3073
4 0114-019209
0114-020027 1/4'' ELBOW
PART NO.
1/2'' HOSE
10
DESCRIPTION
12 DVX-139
0115-010704
0115-010664 - AIR CONTROL 2 REGULATORS (MXL)
ITEM PART NO. DESCRIPTION QTY
ACCESSORIES
1 0115-010694 Ø12/Ø9mm NYLON TUBE
Ø12mm-1/4'' ELBOW
AIR REGULATOR
1/4 CROSS
MOUNTING STUD
1/4'' ELBOW
1/4'' NUT
0115-010670 - SUCTION TUBE (MX)
SEAL
3
4
QTY
SUCTION TUBE
ADAPTER
3/4'' STRAINER 15 MESH
0115-010696 - 1/2'' SUCTION HOSE (MXL)
ITEM PART NO. DESCRIPTION
0115-010697
0115-0107284
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EN
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
ACCESSORIES
GROUNDING CLAMP
0114-019091 BALL VALVE
PART NO. DESCRIPTION
0115-010165
3/8'' BSP SWIVEL
1/4'' NPSM NIPPLE
0110-009132 FILTER 100 MESH
0110-009130 - HIGH PRESSURE FILTER
272 bar Max, 100 MESH
3/8 BSP F INLET, 1/4 NPSM OUTLET
0114-016058
0114-016059
0114-016061
1/4'' BSP NIPPLE
1/4'' NPT PLUG
50 MESH
150 MESH
9
10
SUCTION TUBE
0115-010703 ADAPTER
0115-010704
ITEM
1
2
3
200 MESH
4
5
6
7
8
QTY
0115-010702
4
11 0115-010600
ADDITIONAL FILTERS
SEAL
0110-009134
1
2
3
0115-010699 - 1/2'' SUCTION TUBE (MXL)
3/4'' STRAINER 15 MESH
ITEM QTY
0110-009065
PART NO. DESCRIPTION
HOSE NIPPLE
0115-010398 FILTER HOUSING
0110-009131
0110-009133
SEAL
0114-019090
0115-010399 FILTER CAP
0114-019985
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 2
9 1
10 1
11 0.32m
12 1
13 2
14 2
15 2
16 2
1
1
1
0115-010180 - AIR CONTROLS (MX)
DVX-58
GA-382-P
0115-010681
01 ZZ-2571 HOPPER
02
0115-010157 MOUNTING STUD
0115-010324 3/8'' BSP SWIVEL
PART NO. DESCRIPTION QTY
0110-009091 QD STEM
ITEM
ACCESSORIES
DESCRIPTION QTY
DVX-139
ZZ-3073
0115-010684
0115-010694
00-00-
0002147
0115-010666 Ø12mm-1/4'' ELBOW
PANEL
3/8'' BSP CROSS
3/8''-1/4'' NIPPLE
0115-010667 Ø8mm-1/4'' ELBOW
0115-010680
0115-010682
0115-010683 3/8'' BSP NIPPLE
0114-009433 0.5l - LUBRICATION-SOLVENT BASED
FILTER 1
03
00-00-
0002148
TENSION RING 1
DVX-56 GAUGE BLOCK
BALL VALVE
Ø12/Ø9mm TUBE
1/4'' LOCKING NUT
REGULATOR NUT
PRESSURE GAUGE
0115-010701 - HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
AIR REGULATOR
ITEM PART NO.
04 ZZ-2587 PTFE SEAL
PUMP LUBRICATION
0114-016099 0.25l - LUBRICATION-SOLVENT BASED
0114-016100 0.25l - LUBRICATION-WATER BASED
0114-014871 0.5l - LUBRICATION-WATER BASED
05 0115-010707 SUCTION TUBE
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EN
1 1
2 2
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
0.6
1
1
1
1
1
M5 x 12mm SCREW
0114-019091
NIPPLE
0114-019091 BALL VALVE3
0114-019985 HOSE CONNECTOR
1/4'' BSP ELBOW
0115-010398 FILTER HOUSING
0114-020027
0114-019090
1
2
FILTER CAP
1/4'' BSP-NPT NIPPLE
1/4'' BSP PLUG
1/4'' BSP NIPPLE
20-2828
0114-019985
PART NO.
50 MESH
150 MESH
0115-010399
191969
192551
195913
ADDITIONAL FILTERS
0110-009131
0110-009133
0110-009134 200 MESH
0115-010200 - HIGH PRESSURE FILTER (PAIL)
ACCESSORIES
272 bar Max
1/4NPSM F SWIVEL - 1/4 NPS M
ITEM PART NO. DESCRIPTION QTY
0114-014179
0110-009132
ITEM
1/4'' NPT ELBOW
BALL VALVE
DESCRIPTION QTY
FILTER SCREEN 100 MESH
GROUND WIRE
HOSE CONNECTOR
0115-010672 - DUMP VALVE KIT
0114-009743 M5 LOCKWASHER
0114-011798
0114-016061 SEAL
272 bar Max, 100 MESH
1/4 BSP M INLET , 1/4 NPT M OUTLET
5 0115-010673 MANIFOLD
6 0115-010674 SWIVEL NUT
4
0110-009103 DUMP HOSE
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EN
1 1
2 1
3 1
4 0.32m
5 1
6 1
7 1
8 1
1
1
1
1
1
ITEM
0115-010726 - HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
AIR REGULATOR
195913
Ø12mm-1/4'' ELBOW
1/4'' FITTING
ACCESSORIES
0115-010659
GA-382-P
0115-010666
05 0114-016041 SUCTION TUBE
2
01
ITEM
QD STEMZZ-2417
PART NO. DESCRIPTION QTY
ZZ-3073
02
00-00-
0002147
FILTER 1
03
00-00-
0002148
TENSION RING 1
1 DVX-115 DUMP HOSE & TUBE
04 ZZ-2587 PTFE SEAL
ZZ-2571 HOPPER
0115-010694
ZZ-3077 1/4'' BSP FITTING
MOUNTING STUD
Ø9-Ø12mm TUBE
PRESSURE GAUGE
0115-010712 - 1/4'' RETURN HOSE
ITEM PART NO. DESCRIPTION QTY
0115-010708 - AIR CONTROL 1 REGULATOR (MXL)
QTYPART NO. DESCRIPTION
0114-019209 1/4''-1/8'' REDUCING BUSH
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EN
NOTES
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EN
NOTES
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EN
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
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EN
© 2025 Binks US, LLC. All rights reserved.
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
77-3202 R5.0 (05/2025) 44/44 www.binks.com
