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Maple Pump 15/3 – Service Manual – 77-3233
- BINKS - Maple Pump 15/3 - Service Manual - 77-3233 [ English ]
77-3233
Maple 15/3
Pump
104009
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
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Insert
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3233 R6.1 (04/2025) 2/24 www.binks.com
EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
22/04/25
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Lodging of ATEX Technical file
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
EU Declaration of Conformity
F. A. Sutter
Product Description / Object of Declaration: Pumps - Maple, DVP, 104009, 104010/LS, 104016, 104027,
104032, 104040/1/2, 104077, 104020-M2, 104023, 104025,
104028/9, 106933, 104205,104149-52, 104207-15, 104147,
104265/66/67.
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
.
77-3233 R6.1 (04/2025) 3/24 www.binks.com
EN
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Product Description / Object of Declaration:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Element Materials Technology Warwick Ltd. UK. (0891)
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
22/04/25
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
This Product is designed for use with: Solvent & Waterbased Materials
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Pumps - Maple, DVP, 104009, 104010/LS, 104016, 104027,
104032, 104040/1/2, 104077, 104020-M2, 104023, 104025,
104028/9, 106933, 104205,104149-52, 104207-15, 104147,
104265/66/67.
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X
Approved body details and role:
Lodging of UKEX Technical file
77-3233 R6.1 (04/2025) 4/24 www.binks.com
EN
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
Read the following warnings before using this equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
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EN
Weight:
3:1
20
Maximum recommended intermittent cycle rate:Cycles/min 40
Air consumption @ 30 cycles/min and 6 bar [87 psi] air inlet
pressure:
283 l/m [10CFM]
Air Quality ISO 8573.1 Class 3.3.2
2 bar [30 psi]
142 l/m [5 CFM]
Air volume / cycle @ 3.1 bar/45psi:
Air volume / cycle @ 6.2 bar/90psi:
1'' Sanitary
1'' Sanitary
Dirt: 5 microns
Water: -20°C @ 7bar [940ppm]
# Note:
Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used, however, above 15 cycles/min
optional heavy duty mufflers 192821 or piped exhaust system should be used, if used continuously.
Ratio:
Specification
# See Note
Max. Pump Fluid Inlet Pressure
Fluid inlet connection:
Fluid outlet connection:
Compressed Air Inlet 3/8 BSPP / NPSM
Air consumption @ 15 cycles/min and 6 bar [87 psi] air inlet
pressure:
Maximum air inlet pressure: 7 bar [101.5 psi]
Maximum fluid pressure: 21 bar [304.5 psi]
21 kg / 46 lbs
9.3 l/m [0.33 SCFM] @ 90 psi [6.2 bar]
4.8 l/m [0.17 SCFM] @ 3.1 bar [45 psi]
Output @ 60 cycles / min: 22.5 l/m [6 US gal/m]
Oil: 0.1mg/m³
Maximum recommended continous cycle rate:Cycles/min
Nominal flow volume / cycle: 0.375 l [0.10 US gal]
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EN
1 Sanitary outlet
1 Sanitary inlet
MOUNTING LOCATIONS
SECTION A-A
Dimensions and Mounting Details
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EN
Inspect for any air or fluid leaks.•
Installation & Operation
If an air lubricator is used then, this must be maintained.•
A Back Pressure Regulator should be mounted in the paint system return line.
The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to
variable paint usage) by dynamically adjusting the paint flow rate returning to the system paint tank, thus
maintaining the set pressure.
•
Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure
regulator and pump air pressure to achieve the desired system fluid pressure.
Mount the pump securely and position the pump at a convenient height (below the lid height of the paint
container), to allow for maintenance, visual observation, and periodic inspection.
•
The Pump Mounting bracket must be connected to a suitable earth ground to ensure that there is no
possibility of static build up.
Attach suitable flexible hoses to the inlet and outlet connections.
Connect a suitable 3/8 Nominal Bore air hose and 1/2 Pressure Filter Regulator to the air motor. (Filter
rated at minimum 1000 l/min).
No additional air lubrication is required as piston ring lubricant is applied during assembly or repair.
•
•
•
•
Exhaust kits are available for these pumps if the air exhaust is required to be piped away from the pump
rather than exhausting locally through the mufflers.
This product should be flushed with a suitable compatible solvent prior to use.
• The wall mount bracket is included with all pumps.
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing
pressure.
•
•
•
•
•
If an air blow out system is used, never exceed 2 bar [29 psi] on the inlet of the pump.
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EN
NOTES
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EN
8
16
4
2
4
2
2
2
2
2
1
1
2
2
*
1'' PTFE SANITARY GASKET
Ø12.42 x 1.78 O-RING
*
20 192777
194242
OUTLET CHECK
Parts list - Pump Assembly 104009
1/4'' HEXAGON PLUG
Ø37.82 x 1.78 O-RING 4
14
13
�
16
15
192826
192825
192551
192382
192834
192833
162844
192827
INLET MANIFOLD
SEAT
��
�� #
�
*
OUTLET CYLINDER
PISTON SEAL
16
8
REMARKS &
SPARES KIT
QTYDESCRIPTIONPART NO.ITEM
M6 x 21 HEX HEAD CAP SCREW1
2
163952
3
4
18
17 192835 OUTLET MANIFOLD
# Recommended spare parts for continually running pumps
19
MUFFLER
AIR MOTOR ASSEMBLY
Ø70 PISTON ASSEMBLY
193703 1
These items are replaced by 194723 and 195537 central vertical inlet & outlet manifolds on
104009-CBI pump variants.
1925058
4
7
M10 SPRING WASHER
Ø25.4 BALL
165123
19271210
5
M6 SPRING WASHER
��
4
6
9
165087
��
12
11
192009
165947
192206
INLET CYLINDER
1'' x 1.5'' SANITARY CLAMP
M10 x 35 SOCKET HEAD CAP SCREW
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EN
Pump Assembly 104009
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
MAGNET HAZARD
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EN
2
4
2
2
2
2
8
4
4
2
2
2
2
2
2
1
2
1
1
Parts list - Air Motor Assembly 193703
27
26 192815 1/8R - 6mm
ITEM
4
28 192831 AIR CYLINDER
29 192832 AIR MOTOR PISTON
PUSH IN ELBOW
END PLATE MACHINING
� #
161998
3
2
9
165044
4
14 165970
�1AIR MOTOR PISTON SEAL
16596013 8
16597115
1
KNIFED BELLOWS192579
BELLOWS LEAK DETECTION HOSE
192374 RETAINING NUT
1
�
�
5
161993 Ø20.35 x 1.78 VITON O-RING
AIR VALVE ASSEMBLY
DESCRIPTION
162704 SHAFT BEARING �
M12 x 40 SOCKET HEAD CAP SCREW
M4 SPRING WASHER
M4 PLAIN WASHER
162707
M12 SPRING WASHER
M6 x 30 SOCKET HEAD CAP SCREW
M4 x 16 SOCKET HEAD CAP SCREW165528
161995
11
M10 x 12 BUTTON HEAD CAP SCREW
Ø125 x 2.0 O-RING
Ø19.5 x 3.0 O-RING
19
18
20
19281425
23 192799 VENT PLUG
24 192812 EXHAUST ADAPTER
22 192764 PUMP BRACKET
192759 PISTON SHAFT
165973
17 177038
21 192763
�
2192830
�
4 161994
6
2 �
10115-010102
Ø4.47 x 1.78 O-RING
10 163920 4
7 162703 SHAFT SEAL �
POPPET ASSEMBLY #
QTY
REMARKS &
SPARES KIT
PART NO.
8
12
M12 x 45 GRUB SCREW
BELLOWS SPACER
16
1 0115-010037
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EN
Air Motor Assembly 193703
O
ri
e
n
ta
ti
o
n
o
f
it
e
m
7
.
K
E
Y
L
O
C
T
IT
E
T
O
R
Q
U
E
G
R
E
A
S
E
I
N
T
E
R
N
A
L
(A
G
M
D
-0
1
0
)
G
R
E
A
S
E
(A
G
M
D
-0
1
0
)
S
e
e
o
v
e
r
p
a
g
e
f
o
r
a
ir
m
o
to
r
p
is
to
n
a
ss
e
m
b
ly
.
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EN
2
1
3 192759 PISTON SHAFT
Air Motor Piston Assembly
ITEM PART NO. DESCRIPTION QTY SPARES KIT
1AIR MOTOR PISTON SEAL1627071
1
4 192832 PISTON
1659732 M12 x 41 GRUB SCREW
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
MAGNET HAZARD
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EN
1
2
2
2
2
2
1
1
1
Air Valve Assembly 0115-010102
6 Not Shown
3 0115-010016 BUMPER
4 0115-010017 MAGNET
0115-010049
192813
12 180584
6 0115-010020 DIAPHRAGM
7 0115-010021
8
10 0115-010097 VALVE BLOCK
9 0115-010073
2
11 0115-010107
ITEM PART NO. DESCRIPTION QTY
REMARKS &
SPARES KIT
0115-010018
SPOOL AND SLEEVE O-RING162789
VALVE BLOCK END CAP
M4 x 12 SS BUTTON HEAD CAP SCREW
1/8 BSPT PIPE PLUG
1 0114-014657
8
5
Grease over outer surface of orings only. Inner valve
spool must be clean and dry - do not apply grease or
lubricate.
2
1/4 BSPP PIPE PLUG
Ø36 x 1.5 O-RING
Ø20 x 2.0 O-RING
2 #1SPOOL AND SLEEVE ASSEMBLY0115-010015
QUICK EXHAUST VALVE CAGE13
3/8UNIVERSAL FITTING
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
MAGNET HAZARD
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EN
1
1
1
1
1
1
1
1
8 194111
9 194113 BALL CAGE
162856
4 162857
5 171788 Ø1.375 BALL
7 193188 INLET SPRING KEEP
Ø70 FLUID PISTON
162855
1
ITEM PART NO. DESCRIPTION QTY SPARES KIT
2
1605331
6 192632 SEAT
3
Fluid Piston Assembly 194242
Ø52.07 x 2.62 O-RING
Ø41.0 x 1.78 O-RING
Ø56.82 x 2.62 O-RING
PISTON BALL CHECK SPRING
Use a 25mm Single Hex
Socket when tightening or
removing ball cage
from Piston.
KEY
LOCTITE
TORQUE
MAINTENANCE ORDER
(Reverse for assembly)
GREASE INTERNAL
(AGMD-010)
GREASE
(AGMD-010)
MAGNET HAZARD
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EN
NOTES
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EN
Fault Finding
Symptom
Pump will not ‘Prime’
Pump will not run
Replace piston seals.
Inspect, clean and/or replace balls and
seats.
Switch/interchange pilot valves to isolate
faulty pilot valve and clean/replace.
Possible Cause
Air getting into the suction hose/manifold
Worn piston seal.
Ball checks not seating correctly.
Remedy
Check seals and hose connections.
Replace piston seals.
Inspect, clean and/or replace balls and
seats.
No Air or Fluid supply
Air piston seal worn.
Pilot valve assemblies inoperable.
QE diaphragm defective.
Ball checks not seating correctly.
Check air and fluid supply ball valves and
supply hoses.
Pilot valve assemblies inoperable. Check clean/replace Air valve.
Check for constant exhaust air when pump is
not running. Check/replace QE diaphragms.
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EN
Fault Finding
Air getting into fluid line, air supply
restricted.
Check seals and hose connections. Check air
supply
Obstructed fluid ball checks.
Remove, clean, and inspect seat, ball, and
ball cage. Replace if suspect or worn.
Worn/failed air motor shaft seals.
Worn fluid piston seal.
Air exhaust restricted.
Replace fluid piston seal.
Check QE diaphragms and exhaust outlets.
Replace air motor piston seal.
Disassemble pump as required to replace air
motor shaft seals.
Pump runs but has
excessive pulsation.
Possible Cause
Worn air motor piston seals.
Symptom
Paint leaking into
detection hose, Air
bleeding from vent
plug
Bellows seal failure
Air motor shaft seal leaking
Replace bellows seal
Check air motor shaft seal replace as
necessary
Remedy
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EN
1
1
1
1
1
1
1
# -
**
Spares Kits for Maple 15 Pump
Perform a pump stall test to ensure correct operation.
If pump does not stall check fluid piston seals and ball checks, replace as required.
If air is escaping through exhaust, check air motor piston seal and quick exhaust
diaphragm, replace as required.
Replace air piston seal,
Maintenance schedule
Inspection Operation
Daily
Fluid overhaul kit Check main parts list
for details of
individual kit contents
250628 Control Valve Kit
#
2 off per pump
1 off per pump
# 162844
Replace shaft seals & bearings.
Replace Balls,Seats and Bellows.
12 to 36 Months (Typically 10
million pump cycles
dependent on air quality and
abrasiveness of the paint
used)
Inspect and replace if required: Pilot Air Valves & Main Air Valve Parts.
Replace fluid piston seal,
6 Month Test
# 0115-010015
192579
250790 ** Fluid section seal kit
250736 **
Main Spool & Sleeve Valve Assembly 1
Air Motor Seal Kit250627
REMARKS
2 off per pump
0115-010037 Poppet Assembly
Piston seal
Knifed Bellows
Fluid section seal & fluid section overhaul kits contain all the necessary components to service
Mark one and two pistons. Discard components not required.
2 off per pump
#
Check for any general fluid or air leakage.
Weekly
Inspect Pump for Correct operation.
Check for any excessive mechanical noise.
Check for excessive fluid pressure pulsation.
Note:
Recommended spare parts for continually running pumps
KIT No. PART NO. DESCRIPTION QTY.
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EN
Bellows Replacement
QTYITEM
Bellows Assembly Spigot 1
DESCRIPTIONPART NO.
Screw Item No. 1 (assembly spigot) onto the
piston shaft
2 1
5023821
REMARKS
Smear loctite 572 over nose of bellows,
thread nut onto bellows ensuring the thread
starts squarely. Grip bellows lightly by hand
and tighten the nut with a 1 A/F spanner
until the nut contacts the bellows shoulder.
Bellows Positioning Tool 502769
Using Item No. 2, push bellows over spigot
until located in groove.
12
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EN
502717
Kit with 2 adaptors for 104009-N
pump variants.
Accessories
Recommended for high pump
pressures and cycle rates
Exhaust Tube Adapter (1.25 Nominal Bore
hose)
3/4 NPT (F) Adapter
192820 For piped exhaust
192821
192779 Exhaust Tube Adapter (1 NB hose)
502769
Kluber Isoflex Topas NB 52 Grease 50ml
DESCRIPTION REMARKS
For Shaft seal (7) (162703)
192009
192532
502608 Seal Insertion Tool
PART NO.
192803 For piped exhaust
Bellows Positioning Tool
AGMD-010 Tube
For piped exhaust
502382 Bellows Assembly Spigot
See page 18 for assembly procedure.
1 Manifold Plug
1 BSP Heavy Duty Mufflers
1 Sanitary -
192206
1 & 1 1/2 Heavy duty Sanitary Clamp
1 Sanitary Gasket
1 Sanitary -
1 BSPT (f) Adapter
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EN
Tel: +44 (0)1202 571 111
India
WARRANTY PAGE
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East
marketingroa@binks.com
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3233 R6.1 (04/2025) 24/24 www.binks.com
