Resource Library
Clean Air Control Unit Manual SB-6-148
- Clean Air Control Unit Manual SB-6-148 [ English ]
®
SB-6-148-R6
CLEANAIRTM AIR CONTROL UNITS
®
www.binks.comSB-6-148-R6 (08/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
CLEANAIRTM AIR CONTROL UNITS
Obey local or municipal regulations for product recycling and disposal.
binks.com/en/library
www.binks.com SB-6-148-R6 (08/2025)
EN 02. TABLE OF CONTENTS
i / ii
02 CONTENTS
03 SAFETY 1-2
03.1 SAFETY PRECAUTIONS AND HAZARDS..................................................................................................................1
03.2 ADDITIONAL SAFETY INFORMATION.......................................................................................................................2
04 PRODUCT OVERVIEW 3-10
04.1 SPECIFICATIONS........................................................................................................................................................3
04.2 INSTALLATION............................................................................................................................................................4
04.3 OPERATION.................................................................................................................................................................4
04.4 MAINTENANCE...........................................................................................................................................................5
04.5 PARTS LIST – HAF-503...............................................................................................................................................6
04.6 PARTS LIST – HAF-508...............................................................................................................................................7
04.7 PARTS LIST – HFRL-509 & HFRL-512........................................................................................................................8
04.8 PARTS LIST – HFRL-511 & HFRL-513........................................................................................................................9
04.9 ACCESSORIES..........................................................................................................................................................10
05 MANUAL REVISIONS 11
06 WARRANTY POLICY 15
www.binks.comSB-6-148-R6 (08/2025)
EN02. TABLE OF CONTENTS
ii / ii
This page intentionally left blank.
EN 03. SAFETY
www.binks.com SB-6-148-R6 (08/2025)1 / 20
03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local
Binks representative or Binks directly.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
www.binks.comSB-6-148-R6 (08/2025) 2 / 20
03.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and
wear approved protective equipment when servicing this
equipment. Clean all spilled chemicals and materials
and do all work in a clean and organized environment to
prevent personal injury and equipment damage.
EN 04. PRODUCT OVERVIEW
www.binks.com SB-6-148-R6 (08/2025)3 / 20
04 PRODUCT OVERVIEW
HAF-503 SEPARATOR FILTER (150 CFM)
HAF-508 COALESCING FILTER (150 CFM)
HAF-509 SEPARATOR-COALESCING FILTER
HFRL-509 & 512 FILTER-REGULATOR (80 CFM)
HFRL-511 & 513 FILTER-REGULATOR (120 CFM)
The CleanAir air control units are designed to remove
dirt, pipe scale, and most liquid aerosol. The HAF-503
150 CFM separator filter includes a 5 micron filter
element. The HAF-508 150 CFM coalescing filter
includes a .01 micron filter element. Both filters include
an automatic drain which expels liquids which
accumulate in the filter bowl.
04.1 SPECIFICATIONS
Filter Port Sizes �3/4 NPT(F)
Maximum Inlet Pressure �150 PSIG (10.3 Bar)
Maximum Temperature �150° F (65.6° C)
HAF-503 HAF-508 HAF-509 HFRL-509
HFRL-512 HFRL-511 HFRL-513
MODELS MAX.
CFM
FILTERING
CAPACITY
REGULATED
OUTLETS MAIN OUTLET OUTLET THREAD
SIZE
FILTERS ONLY
HAF-503 Separator 150 5 micron — — —
HAF-508 Coalescer 150 .01 micron — — —
HAF-509 Separator- Coalescer 150 .01 micron — — —
FILTER - REGULATORS
HFRL-509 Separator 80+ 5 micron 2 1 1/4 NPS(M)
HFRL-511 Separator 120+ 5 micron 4 1 1/4 NPS(M)
HFRL-512 Separator-Coalescer 80+ .01 micron 2 1 1/4 NPS(M)
HFRL-513 Separator-Coalescer 120+ .01 micron 4 1 1/4 NPS(M)
EN04. PRODUCT OVERVIEW
www.binks.comSB-6-148-R6 (08/2025) 4 / 20
WARNING
Risk of personal injury. Risk of property damage.
Except as otherwise specified by the manufacturer, this product is specifically designed for compressed air service and
use with any other fluid (liquid or gas) is a misapplication. For example, use with or injection of certain hazardous gases
in the system (such as ozygen or liquid petroleum gas) could be harmful to the unit or result in a combustible condition
that may cause fire or explosion. Manufacturer’s warranties are void in the event of misapplication and manufacturer
assumes no responsibility for any resulting loss.
04.2 INSTALLATION
CAUTION
Certain solvents, paints and chemicals may attack
plastic bowl and can cause bowl failure. Do not use
near these materials.
WARNING
Do not place unit in service without metal bowl guard
installed. Plastic bowl units are sold only with metal
bowl guards. To minimize the danger of flying fragments
in the event of plastic bowl failure, guard must not be
removed. If the unit is in service without the metal bowl
guard installed, manufacturer's warranties are void and
the manufacturer assumes no responsibility for any
resulting loss. If unit has been in service and does not
have a metal bowl guard, order one and install before
placing back in service.
1. �Be sure to read all Warnings, Cautions and Notes
in this manual and on unit before installing or using this
equipment.
2. �Install filter as close as possible to point where air is
being used. Install main air shut-off valve and standard
pipe union (supplied by user) upstream of filter to allow
maintenance to unit.
3. �Install unit with air flow through filter in direction of
arrow on top of unit.
4. �Minimum 3/4 piping is recommended. Avoid using
fittings, couplings, etc. that restrict air flow.
5. �A 3/4 street elbow will be needed to allow vertical pipe
installation. Mount filter in a vertical position.
6. �Do not install filter in an application where the pressure
drop will exceed 20 psi. For example, a quick opening
valve located upstream from the filter could cause a
momentary pressure drop in excess of 20 psi.
7. �Maximum inlet pressure and operating temperature is
150 PSIG (10.3 bar) and 150° F (65.6° C).
8. �A 6 ft. length of vinyl tubing is shipped loose with the
unit. Slide over automatic drain which protrudes from
bottom of bowl. Place other end of vinyl tubing into
appropriate receptable (i.e. below booth grating, can,
etc.). Prevent vinyl tubing from becoming kinked which
would prevent free movement of liquids discharged
from the automatic drain.
9. �An optional manual drain (HAF-11) is supplied loose in
the carton (see Item 10, HAF-503 Parts List or Item 11,
HAF-508 Parts List). If desired, this can be installed in
place of the automatic drain.
MODEL HFRL-511 OR HFRL-513 INSTRUCTIONS
In addition to Steps 1-9 above;
10. �Install manifold into swivel connection on outlet of
fiter. Note pipe sealant is not required. Orient manifold
for right or left hand operation (See Fig. 1). Tighten
swivel connection.
11. �Install 0-160 psi air gauge into 1/4 NPT(F) port in top
of manifold using pipe sealant (See Fig. 2).
12. �Install 1/4 NPT pipe plug into port on bottom of
manifold opposite the air gauge using pipe seaant
(See Fig. 2).
13. �Install assembled elbow – ball valve into end of
manifold using pipe sealant (See Fig. 2).
14. �Attach the two regulator – gauge – ball valve
assemblies to the manifold (do not use pipe sealant).
Arrange according to right or left hand operation.
Tighten swivel fittings.
15. �Install two T handles into regulators.
04.3 OPERATION
After the unit is installed and ready to use;
1. �Attach air hose(s) to outlet ball valve(s), selecting
regulated and/or non-regulated according to the
application.
2. �Open main shut-off valve upstream of filter.
3. �Main line air pressure is monitored by the top air
gauge.
EN 04. PRODUCT OVERVIEW
www.binks.com SB-6-148-R6 (08/2025)5 / 20
FIGURE 1 FIGURE 2 FIGURE 3
Plastic Bowl
Metal Bowl
Automatic
Drain Stem
1/4 NPT Pipe Plug
Elbow-Ball
Valve AssemblyAir Gauge
Right
Left
4. �Adjust regulator(s) to desired setting by turning T
handle in or out.
5. �Open ball valve(s) to supply air to spray gun or tool
being used. With air flowing, readjust air pressure at
regulator if necessary.
6. �After use, shut off ball valve(s) and bleed off residual
air in hose(s).
NOTICE
The filter change indicator (on coalescer filter) only
operates when air is flowing. It is always green with no
air flow.
04.4 MAINTENANCE
Certain solvents, paints and chemicals may attack
plastic bowl and can cause bowl failure. Do not use near
these materials. When bowl becomes dirty, wipe only
with a clean, dry cloth. Immediately replace any crazed,
cracked, damaged or deteriorated plastic bowl with a new
plastic bowl. Reinstall metal bowl guard.
1. �If bowl is equipped with manual drain, drain bowl at
least once per shift. Units with automatic drain will
drain automatically.
2. �Before performing maintenance on unit, close main
shut-off valve located upstream of filter. Bleed off
residual air in unit.
3. �To open filter, press button located on clamp ring
and rotate ring either clockwise or counterclockwise.
The metal bowl guard and plastic bowl can then be
removed from the filter head.
NOTICE
If you encounter difficulty separating the plastic and
metal bowls, simply push the auto-matic drain stem (by
hand) to either side as shown in Figure 3. Do not strike
the stem with any tool. Damage may occur.
4. �Remove the filter element by
loosening the baffle counterclockwise. Clean or
replace the filter element. The element can be cleaned
by blowing off with a duster gun (clean from inside
out). Frequency of element cleaning/replacement will
depend upon air quality, air usage, and condition of
the air piping. It is recommended to check and clean/
replace the element every 3-6 months. The coalescing
filter element should be replaced when the indicator
turns red.
5. �Inspect o-ring (2) for damage. Replace if necessary.
6. �Inspect plastic bowl for signs of damage such as
cracks, crazing or deterioration. Replace if necessary.
See Caution under Maintenance section.
WARNING
Do not place unit in service without metal bowl guard
installed.
7. �Before placing unit back into service, make sure plastic
bowl and metal bowl guard are properly installed and
securely locked in place.
8. �Confirm automatic drain operates properly after unit is
in operation. Replace if necessary.
EN04. PRODUCT OVERVIEW
www.binks.comSB-6-148-R6 (08/2025) 6 / 20
HAF-503 150 CFM SEPARATOR FILTER
10
(Optional)
2
3
4
5
8
7
9
6
1
ITEM
NO.
PART
NO. DESCRIPTION QTY.
1 — COVER 1
2 — O-RING 1
3 HAF-15 FILTER / O-RING KIT 1
4 HAF-25 BAFFLE 1
5 HAF-18 AUTOMATIC DRAIN (STANDARD) 1
04.5 PARTS LIST – HAF-503
ITEM
NO.
PART
NO. DESCRIPTION QTY.
6 HAF-7 PLASTIC BOWL 1
7 — METAL BOWL GUARD 1
8 — CLAMP RING 1
9 HAF-27 1/2 X 3/8 VINYL TUBING, 6 FT. 1
10 HAF-11 MANUAL DRAIN
(OPTIONAL, SHIPPED LOOSE) 1
EN 04. PRODUCT OVERVIEW
www.binks.com SB-6-148-R6 (08/2025)7 / 20
11
(Optional)
2
3
4
5
6
9
8
7
10
1 (not shown)
1A
HAF-508 150 CFM SEPARATOR FILTER
ITEM
NO.
PART
NO. DESCRIPTION QTY.
1 HAF-404 FILTER CHANGE INDICATOR
(NOT SHOWN) 1
1A — COVER
2 — O-RING 1
3 — GASKET 1
4 — FILTER 1
5 HAF-38 FILTER KIT 1
04.6 PARTS LIST – HAF-508
ITEM
NO.
PART
NO. DESCRIPTION QTY.
6 HAF-18 AUTOMATIC DRAIN (STANDARD) 1
7 — PLASTIC BOWL 1
8 — METAL BOWL GUARD 1
9 — CLAMP RING 1
10 HAF-27 1/2 X 3/8 VINYL TUBING, 6' 1
11 HAF-11 MANUAL DRAIN
(OPTIONAL, SHIPPED LOOSE) 1
EN04. PRODUCT OVERVIEW
www.binks.comSB-6-148-R6 (08/2025) 8 / 20
ITEM
NO. PART NO. DESCRIPTION QTY.
1 HAF-503 SEPARATOR FILTER
(SEE HAF-503 PARTS LIST) 1
2 HAF-508 COALESCER FILTER
(SEE HAF-508 PARTS LIST) 1
3 3/4 (M) X 1/2 (F) REDUCER BUSHING 1
4 HAF-21 CROSS MANIFOLD 1
5 GA-288 AIR GAUGE, 0-160 PSI 1
04.7 PARTS LIST – HFRL-509 & HFRL-512
ITEM
NO. PART NO. DESCRIPTION QTY.
6 83-2727 AIR GAUGE, 0-100 PSI 1
7 HAR-507 AIR REGULATOR 1
8 —* 1/4 STREET ELBOW 90° 1
9 VA-542 BALL VALVE 3
10 83-2290 • GLASS LENS 1
_ Refer to SB-6-147.
_* Purchase locally.
_ • Available separately – order 83-2290.
HFRL-509 80 CFM FILTER REGULATOR ASSEMBLY
3
4
9
65
7
8
2
1
1
*HAF-509 SEPARATOR-COALESCING FILTER ASSEMBLY OR
HFRL-512 80 CFM FILTER REGULATOR ASSEMBLY
*HAF-509 does not include items 3 thru 9.
10
EN 04. PRODUCT OVERVIEW
www.binks.com SB-6-148-R6 (08/2025)9 / 20
ITEM
NO. PART NO. DESCRIPTION QTY.
1 HAF-503 SEPARATOR FILTER
(SEE HAF-503 PARTS LIST) 1
2 HAF-508 COALESCER FILTER
(SEE HAF-508 PARTS LIST) 1
3 SSP-58-ZN 3/4 SWIVEL PIPE ADAPTER, STRAIGHT 1
4 83-2727 AIR GAUGE, 0-100 PSI 2
5 HAF-403 MANIFOLD ASSEMBLY 1
6 GA-288 AIR GAUGE 0-160 PSI 1
7 SSP-57-ZN 3/8 SWIVEL PIPE ADAPTER, 90° ELBOW 2
04.8 PARTS LIST – HFRL-511 & HFRL-513
ITEM
NO. PART NO. DESCRIPTION QTY.
8 — * 1/4 STREET ELBOW 90° 1
9 — * 1/4 STRAIGHT TEE 2
10 VA-542 BALL VALVE 5
11 HAR-507 AIR REGULATOR 2
12 — 1/4 NPT PIPE PLUG 1
13 — 1/4 CLOSE NIPPLE 2
14 83-2290 • GLASS LENS 1
_ Refer to SB-6-147.
_* Purchase locally.
_ • Available separately – order 83-2290.
HFRL-513 120 CFM FILTER REGULATOR ASSEMBLY
HFRL-511 120 CFM FILTER REGULATOR ASSEMBLY
1
1
9
10
11
12
4
6
8
75
2
3
3
13
14
4
14
EN04. PRODUCT OVERVIEW
www.binks.comSB-6-148-R6 (08/2025) 10 / 20
04.9 ACCESSORIES
HAF-408 BRACKET ASSEMBLY KIT
Used with HAF-503, HAF-508, HAF-509, HFRL-509,
HFRL-511, HFRL-512 and HFRL-513.
EN 05. MANUAL REVISIONS
www.binks.com SB-6-148-R6 (08/2025)11 / 20
MANUAL CHANGE SUMMARY
Date Description Version
08/07/2025 Revised Safety section R6
05/15/2025 Rebranded to Binks R5
EN05. MANUAL REVISIONS
www.binks.comSB-6-148-R6 (08/2025) 12 / 20
This page intentionally left blank.
EN 05. MANUAL REVISIONS
www.binks.com SB-6-148-R6 (08/2025)13 / 20
This page intentionally left blank.
EN05. MANUAL REVISIONS
www.binks.comSB-6-148-R6 (08/2025) 14 / 20
This page intentionally left blank.
EN 06. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
www.binks.com SB-6-148-R6 (08/2025)15 / 20
WARRANTY PAGE
REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
®
