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Auto Changeover Panel Manual 77-3240
- Auto Changeover Panel Manual 77-3240 EN [ English ]
77-3240
Auto Changeover Panel
104099
EN
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
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EN
Product Description / Object of Declaration: Auto Changeover Panel 104165
This Product is designed for use with: Non Flammable Materials Only
Suitable for use in hazardous area:
Protection Level: NOT ATEX
Notified body details and role:
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
15/04/25
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
Machinery Directive 2006/42/EC
by complying with the following statutory documents and harmonised standards:
EN ISO 4413:2010 Hydraulic Fluid Power - General Rules and safety requirements
EN ISO 4414:2010 Pneumatic Fluid Power - General Rules and safety requirements
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
.
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EN
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
. 15/04/25
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
by complying with the following statutory documents and designated standards:
BS EN ISO 4413:2010 Hydraulic Fluid Power - General Rules and safety requirements
BS EN ISO 4414:2010 Pneumatic Fluid Power - General Rules and safety requirements
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Product Description / Object of Declaration:
This Product is designed for use with: Non Flammable Materials Only
UKCA Declaration of Conformity
Auto Changeover Panel 104165
Suitable for use in hazardous area:
Protection Level: NOT ATEX
Approved body details and role:
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
77-3240 R2.0 4/16 www.binks.com
ENIn this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
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EN
Specification
Maximum Air Inlet Pressure 7 bar [100 psi]
Air Quality ISO 8573.1 Class 5.5.4
Dirt: 40µm
Water: +7ºC @ 7 bar
Oil: 25mg/m³
Part Number 104009
Compressed Air Inlet 1/4 BSPP (Female)
Pilot Hose Connections
Total Weight of control box 4.4kg [9.7 lbs]
4mm Push In
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EN
NOTES
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EN
A D1
B D2
C E1
1 E2
Outline dimensions
Ram 1 Reset
Horn Mute
Ram 2 Reset
1/4 BSPP Air Inlet
Drum Empty Signal - Ram 1
Drum Empty Signal - Ram 2
Pump Start - Ram 1
Pump Start - Ram 2
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EN
Mounting hole dimensions
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EN
1
2
3
4
5
6
7
8
9
10
11
12
13
Operation Instructions
When safe to do so. Push the START button for PUMP 1 on ram control box. This will start pump 1
pumping.
Push the RESET button for PUMP 2 on auto changeover panel.
When the PUMP 1 ram hits the trip valve the pump will stop, and PUMP 2 will automatically start. The
panel will also operate an alarm.
Mute the alarm.
Raise the PUMP 1 ram and remove the drum. (Details in Ram Unit manual).
Place a new drum under the ram and lower into drum and leave ram set to down.
Push the RESET button for PUMP 1 on the auto changeover panel.
When the PUMP 2 ram hits the trip valve the pump will stop, and PUMP 1 will automatically start. The
panel will also operate an alarm.
You can stop and start the working pump at any time using the stop push buttons on the ram mounted
control box. However if work is needed to be carried out on the panel then the units should be turned off
and all air vented off.
Starting the system
With both ram units set up and correctly hosed to the auto changeover panel (see page 12), carry out the
following.
Turn on the compressed air to the panel.
Push the off button for both pumps on control box mounted onto each ram.
Turn on the compressed air ball valves feeding both pumps.
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EN
1
2
3
4
5
6
7
8
9
10
11
12
Operation of a ‘set up’ system
Operation Instructions
When the PUMP 1 ram hits the drum empty trip valve the pump will stop, and PUMP 2 will automatically
start. The panel will also operate an alarm.
Mute the alarm.
Raise the PUMP 1 ram and remove the drum.
Place a new drum under the ram.
Push the RESET button for PUMP 1.
When the PUMP 2 ram hits the trip valve the pump will stop, and PUMP 1 will automatically start. The
panel will also operate an alarm.
Mute the alarm.
Raise the PUMP 2 ram and remove the drum.
Place a new drum under the ram.
Push the RESET button for PUMP 2.
Continue from ( 1 )
You can stop and start the working pump at any time using the push buttons on the ram unit control
panel. However if work is needed to be carried out on the panel then the units should be turned off and
all air vented off.
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EN
Hose Connection Schematic
Auto Changeover Panel
Ram 1 Control Box
Ram 2 Control Box
R
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EN
Typical Installation on pair of 205L (55G) Ram Units
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EN
NOTES
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EN
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3240 R2.0 16/16 www.binks.com
