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A260 Air Motor Manual 77-3241
- A260 Air Motor Manual 77-3241 EN [ English ]
77-3241
A260
AIR MOTOR
104037
INSTALLATION MANUAL
EN
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
77-3241 R4.0 (05/2025) 2/16 www.binks.com
EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 22-04-25
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
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EN
Approved body details and role: Element Materials Technology Warwick Ltd. UK. (0891)
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 20-05-25
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
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EN
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
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EN
'A'
∙∙∙∙∙∙
—
---
— —
3/4 NPS / BSP FEMALE
5.5 Bar [80 psi]
2.8 Bar [40 psi]
A
IR
F
L
O
W
[
S
C
F
M
]
S
O
U
N
D
P
R
E
S
S
U
R
E
L
E
V
E
L
[
d
b
(A
)]
Ratio with 220 Fluid Section: 60:1
Ratio with 440 Fluid Section: 30:1
Ratio with 880 Fluid Section: 15:1
SOUND PRESSURE LEVEL [db(A)]
SOUND PRESSURE LEVEL [db(A)]
AIR FLOW [SCFM]
AIR FLOW [SCFM]
SOUND PRESSURE LEVEL & AIR FLOW
Air Quality
Class 3.3.2
CYCLES/MIN
2.8 Bar [40 psi]
5.5 Bar [80 psi]
Recommended Min. Internal Hose Diameter: Ø13mm
ISO 8573.1 Dirt: 5 µm
Water: -20°C @7bar [0.1g/m³]
Oil: 0.1 mg/m³
Thrust at 1 bar air pressure: 5.3 kN [1191 lbf]
Ratio with 60 Fluid Section: 3.4:1
Ratio with 45 Fluid Section: 4.5:1
Specification
Maximum air inlet pressure: 7 bar [101.5 psi]
Maximum recommended continuous cycle rate [cycles/min]: 15
Maximum recommended intermittent cycle rate [cycles /
min]:
30
Air inlet connection:
35kg [77lbs]
Nominal pump stroke: 127mm [5]
Ambient temperature range: 0 - 71°C [0 - 160°F]
Weight:
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EN
* - 4 x 193264 M12x1.75 x 65mm spacers optional for mounting
Dimensions and Mounting Details
*
'A'
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EN
8 Bar 1
9mm
1
4
A260 1
A260 1
1
1
1
1
2
2
1
2
2
2
2
M16 1
M8 4
M10x
50
M14 10
M14 10
4mm
M8 4
M8 4
1
1.5 1
5
1
1
1
2
2
M16 1
2POPPET ASSEMBLY 0115-0100372
Allen Key
20 165567 8mm Allen Key4CAP HEAD SCREW
19 165108
36 193689 EYE BOLT
Parts list - Air Motor Assembly
32 193247 COVER PLATE
33 193249 MOTOR ROD CARTRIDGE ASSEMBLY 1
34 193320 QEV CAP
35 193363 EXHAUST GASKET
27 192147 NAMEPLATE
28 192509 SILENCER
29 193150 AIR MOTOR TIE ROD
30 193158 PISTON ROD
31 193159 EXHAUST MANIFOLD ASSEMBLY
23 165991 M5 x 8 BUTTON HEAD CAP SCREW 4
24 165994 STUD
25 177000
M8 x
12
BUTTON HEAD CAP SCREW 2 6mm Allen Key
26 192049 HEX NUT 13mm A/F
SPRING WASHER
21 165981 DOME NUT 22mm A/F
22 165982 SPRING WASHER
15 162766 Ø13 x 2 O-RING VITON
16 162768 Ø261 x 3 O-RING VITON
17 164838 RIVET
18 165100 SPRING WASHER
11 0115-010443 VALVE MUFFLER
12 0115-010463 QEV PISTON
13 0115-010471 MAIN VALVE ASSEMBLY
14 162765 Ø46 x 2 O-RING VITON
7 0115-010348 M24 x 1.5 LOCKNUT 36mm A/F
8 0115-010351 PISTON SEAL
9 0115-010404 UPPER END CAP
10 0115-010405 LOWER END CAP
0115-010049 Ø20 x 4 O-RING
4 0115-010051 Ø4 x 2 O-RING
5 0115-010341 CYLINDER
6 0115-010346 PISTON
ITEM NO. PART NO. DESCRIPTION QTY.
REMARKS &
SPARES KIT
1 0114-014774 MINI BLOW-OFF VALVE
Socket
3
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EN
Air Motor Assembly
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
Air Motor Assembly
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
NOTE!
Must be assembled in direction shown. Lower Nut must be fully tightened before assembling Upper Nut.
FULLY BRUSH INTERNAL FACE
WITH KLUBER GREASE
NOTE!
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EN
1
1
1
1
2
2
2
2
2
4
6
MAIN VALVE ASSEMBLY 0115-010471
50
DESCRIPTION QTY.
REMARKS &
SPARES KIT
MAGNET
52 0115-010424 SPOOL AND SLEEVE ASSEMBLY
53 0115-010460 GASKET
54 0115-010431 SPACER
55 0115-010427 BUMPER
56 0115-010425 VALVE BLOCK END CAP
0115-010456 MANIFOLD ASSEMBLY
51 0115-010454 VALVE BLOCK
ITEM NO. PART NO.
[52] 162774 Ø23.52 x 1.78 O-RING
* - NOTE: Spool and sleeve assembly (52) is a matched set and cannot be
interchanged with other spool and sleeve assemblies.
57 0115-010428
58 162767 Ø30 x 2 O-RING
59 165990 M8 x 55 CAP HEAD SCREW
KEY
LOCTITE
GREASE INTERNAL
(AGMD-010)
GREASE
MAGNET HAZARD
*
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EN
Exhaust Tube Adapter (1½ NB hose) 1 For piped exhaust
3 193264 Mounting Bars
ITEM NO. PART NO. DESCRIPTION QTY. REMARKS
Spares Kits
1 AGMD-010 Kluber Isoflex Topas NB 52 Grease 1 50ml Tube
2 194506
REMARKS
250645 Air Motor Overhaul Kit.
1
4 off Required for Air
Motor Wall Mounting
MAINTENANCE
Perform a stall test on the pump assembly. If air is escaping through exhaust,
check air motor piston seal and QEV piston, replace as required.
Inspect and replace if required: Main valve
assembly parts. Control Valve Kit
1
250647 Control Valve Kit 1
Check main parts list
for details of
individual kit contents
Accessories
INSPECTION OPERATION
Daily Check for general air leakage and correct motor operation.
6 Month Test
Perform a pump stall test to ensure correct operation.
12 to 36 Months
(Typically 10 million
pump cycles, dependent
on air quality)
Replace air piston seal.
Replace motor rod cartridge assembly.
Replace poppet assemblies.
Air Motor Overhaul
Kit.
KIT No. PART NO. DESCRIPTION QTY.
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EN
SYMPTOM POSSIBLE CAUSE REMEDY
TROUBLESHOOTING
Air piston seal worn. Replace piston seal.
Worn/failed motor rod seals. Replace motor rod cartridge assembly.
Motor will
not run
No air supply. Check air and fluid supply ball valves and supply hoses.
Poppet assemblies are not working.
Switch/interchange poppet assemblies to isolate the faulty
poppet, and clean or replace.
Main valve assembly is not working. Check the main valve assembly, and clean or replace.
QEV's are not working.
Check for constant exhaust air when pump is not in a
stalled condition. Check the QEV pistons, and clean or
replace.
Worn piston seal. Replace piston seal.
Pump runs
but has
excessive
pulsation.
Damaged QEV. Inspect, clean and replace as required.
Damaged poppet assembly. Inspect, clean and replace as required.
Air exhaust restricted. Inspect, clean and replace as required.
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EN
NOTES
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EN
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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