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83Z Pressure Tank Manual SBBI-21-043 EN
- 83Z Pressure Tank Manual SBBI-21-043 EN [ English ]
SBBI-21-043-R7
83Z Pressure Tank 2.8 Gallons
ENADDITIONAL RESOURCES
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83Z PRESSURE TANK
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EN 02. TABLE OF CONTENTS
02 CONTENTS
03 SAFETY 1-8
SAFETY PRECAUTIONS ���������������������������������������������������������������������������������������������������������������������������������������������1
HAZARDS ���������������������������������������������������������������������������������������������������������������������������������������������������������������������2
ADDITIONAL SAFETY INFORMATION ������������������������������������������������������������������������������������������������������������������������8
04 PRODUCT OVERVIEW 9-10
GENERAL SPECIFICATIONS ��������������������������������������������������������������������������������������������������������������������������������������9
DESCRIPTION �������������������������������������������������������������������������������������������������������������������������������������������������������������9
MODELS �����������������������������������������������������������������������������������������������������������������������������������������������������������������������9
05 INSTALLATION & OPERATION 11-13
PRESSURE RELIEF INFORMATION �������������������������������������������������������������������������������������������������������������������������11
AGITATOR AND AIR MOTOR INFORMATION �����������������������������������������������������������������������������������������������������������11
INSTALLATION �����������������������������������������������������������������������������������������������������������������������������������������������������������12
OPERATION ���������������������������������������������������������������������������������������������������������������������������������������������������������������12
AIR REGULATOR ASSEMBLY �����������������������������������������������������������������������������������������������������������������������������������13
06 PARTS IDENTIFICATION 14-18
83Z-2XX TANK ASSEMBLY ����������������������������������������������������������������������������������������������������������������������������������������14
83Z-2XX TANK ASSEMBLY PARTS LIST ������������������������������������������������������������������������������������������������������������������15
AIR MOTOR/ADAPTOR ASSEMBLY �������������������������������������������������������������������������������������������������������������������������16
AIR MOTOR/ADAPTOR ASSEMBLY PARTS LIST ����������������������������������������������������������������������������������������������������17
HAR-507 AND HAR-511 REGULATOR ASSEMBLIES �����������������������������������������������������������������������������������������������18
07 MAINTENANCE 19
CLEANING PROCEDURE ������������������������������������������������������������������������������������������������������������������������������������������19
SERVICE CHECKS ����������������������������������������������������������������������������������������������������������������������������������������������������19
08 MANUAL REVISIONS 20
09 WARRANTY 23
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EN02. TABLE OF CONTENTS
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EN 03. SAFETY
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03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety, where specific safety-
related instructions or procedures are described.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local
Binks representative or Binks directly.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Fire Hazards
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable.
Keep spray areas clean to prevent the build-up of
combustible residues.
Do not smoke in the spray area.
The high voltage supplied to the atomizer must be
turned off before the equipment is cleaned, flushed
or maintained.
Spray booth ventilation must be kept at the rates as
set by NFPA-33, OSHA, country, local, and municipal
codes.
If flammable or combustible solvents are used to
clean the equipment, ventilate the area.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
the output voltage is necessary.
Do an equipment test only in areas free of
combustible material. The test may necessitate the
high voltage to be on, but only as instructed.
Non-factory replacement parts or unauthorized
equipment modifications can cause a fire or injury.
The key switch bypass is used only during setup
operation.
Do no production work with disabled safety
interlocks.
Set up and operate the paint procedure and
equipment under NFPA-33, NEC, OSHA, local,
municipal, country, and European Health and Safety
Norms.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
General Use and
Maintenance
Explosion Hazard
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire or
explosion hazard.
If the safety interlocks are
disabled during operation,
protection against accidental
arcing is shut off and can cause
a fire or explosion.
Frequent Power Supply or
Controller shutdown identifies a
problem in the system. For this
occurrence, a correction will be
necessary.
Improper or unsatisfactory
operation and maintenance
procedures will cause a fire
hazard.
Personnel must be correctly
trained in the operation and
maintenance of this equipment.
Prevent electrostatic arcing. Maintain spark-safe
work distance between the parts that get coated and
the applicator. A span of one inch for every 10KV of
output voltage is necessary.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
If equipped, set the current overload sensitivity as
described in the related section of the equipment
manual. If incorrectly set, the current overload
sensitivity for protection against accidental arcing is
turned off and can cause a fire or explosion.
Frequent power supply shutdown indicates a
problem in the system, which requires correction.
Always turn off the control panel power before the
system is flushed, cleaned, or servicing the spray
system equipment. Make sure no objects are within
the spark-safe work distance before the high voltage
is turned on.
The control panel must interlock with the ventilation
system and conveyor in accordance with NFPA-33,
EN 50176.
Fire extinguishing equipment must be present in the
spray area. Periodically run a test to make sure the
equipment stays usable. Do an equipment test only
in areas free of combustible material.
Train all personnel in accordance with the
requirements of NFPA-33, EN 60079-0.
Before equipment operation, personnel must read
and understand these instructions and safety
precautions.
Obey appropriate local, municipal, state, and
national codes governing ventilation, fire protection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms, and your
insurance company requirements.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Area High
Voltage Equipment
Electrical Discharge
This equipment contains a
high-voltage device that can
cause an electrostatic induction
on ungrounded objects. This
electrical charge is capable of
igniting coating materials.
Insufficient ground will cause a
spark hazard. A spark can ignite
many coating materials and
cause a fire or explosion.
Operators in the spray area and the parts to be
sprayed must be sufficiently grounded.
All conductive objects inside the spray area must be
grounded.
Hold the parts that get sprayed on conveyors or
hangers that are correctly grounded. The resistance
between the parts and the earth-ground must not be
more than 1 MΩ. Refer to: NFPA-33.
Before the equipment is operated, round all
operators. They cannot wear rubber-soled insulated
shoes. Wear ground straps on wrists or legs for
sufficient ground contact.
Operators must not wear or carry ungrounded metal
objects.
When used, operators must make complete contact
with the applicator handle and electrostatic gun. Use
conductive gloves or gloves with the palm section cut
out.
Operators must not wear grounded footwear.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES FOR GUIDANCE TO
CORRECTLY GROUND THE OPERATOR.
Except for objects needed for the high-voltage
process, all electrically conductive objects in the
spray area are to be grounded. Supply a grounded
conductive floor in the spray area.
Always turn off the applicator voltage before the
system is flushed, cleaned, or when servicing the
spray system equipment.
Unless specifically approved for use in hazardous
locations, put all electrical equipment outside of
Class I or II, Division 1 or 2 hazardous areas in
accordance with NFPA-33, or outside of Zone 2 or
Zone 22 in accordance with EN standards.
Do not install an applicator into a fluid system if the
solvent supply is ungrounded.
Do not touch an energized applicator electrode.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas
Spray Area and
Equipment Use
Toxic Fluid or Fumes
Toxic fluids or fumes can cause
severe injury or death if splashed
in the eyes or on the skin, or if
inhaled or swallowed.
High-pressure fluid sprayed
from the gun, hose fittings, or
ruptured/damaged components
can pierce the skin.
While this injury can appear as
cut skin, this is a severe injury
that can result in the amputation
of the affected area.
Read the Safety Data Sheet (SDS) for instructions
to know and understand how to handle the specific
hazards of the fluids used, and the effects of long-
term exposure.
During the spray, clean, or servicing of equipment,
or when in the work area, keep the work area fully
ventilated.
Always wear personal protective equipment (PPE)
when in the work area or during equipment operation.
Refer to the Personal Protective Equipment warnings
in this manual.
Store hazardous fluid in approved containers and
refer to local, municipal, state, and national codes
governing the disposal of hazardous fluids.
Do not point or operate the spray gun at the body
part of a person.
Do not put your hand or fingers over the gun fluid
nozzle or fittings in the hose or Proportioner.
Do not try to stop or deflect leaks with your hand,
glove, body, or shop rag.
Do not blowback fluid, as the equipment is not an
air spray system.
Relieve pressure in the supply hoses, Proportioner,
and QuickHeat™ hose before the equipment is
inspected, cleaned, or serviced.
Use the lowest possible pressure to recirculate,
purge, or troubleshoot the equipment.
Examine the hoses, couplings, and fittings every day.
Service or immediately replace parts that leak, are
worn, or are damaged. Replace high-pressure hose
sections. They cannot be recoupled or serviced.
EN03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Equipment
and Fluids
Pressurized
Aluminum Parts
Skin and Clothing Burns
Equipment surfaces and fluids
can become very hot during
operation.
The use of certain solvents and
chemicals can cause equipment
damage and severe personal
injury.
Do not touch hot fluid or equipment during operation.
Do not let clothing touch the equipment during
operation or immediately after the equipment is
stopped.
Let the equipment fully cool before the examination
or servicing of the component.
Do not use 1,1,1-trichloroethane, methylene
chloride or other halogenated hydrocarbon solvents
or fluids that contain such solvents.
These solvents can cause a severe chemical
reaction and equipment rupture that results in
equipment and property damage, serious bodily
injury, or death.
EN 03. SAFETY
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AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Spray Areas Do Not Touch
The effect of paint flow rates
and formulations on the quality
of atomization can cause the
turbines to rotate at high speeds.
Do not use a rag or gloved hand against the bell
edge to stop or slow down a bell during rotation.
Do not try to clean the bell edge during rotation.
EN03. SAFETY
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If the operation of this equipment, sensors, switches, or other ancillary equipment occurs in the presence of flammable
gases and vapors, connect this equipment through intrinsic-safe or Zener barriers. Classify them as a ‘simple apparatus’
or approve them for use in these areas.
03.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and wear approved protective equipment when servicing this equipment.
Clean all spilled chemicals and materials and do all work in a clean and organized environment to prevent personal
injury and equipment damage.
NOTICE
During the initial commission of the equipment and at periodic times throughout equipment life, visually examine all
fluid fittings for leaks.
Periodically, it is necessary to visually examine all pieces of this equipment for signs of noticeable degradation due to
chemicals or other conditions in the equipment’s environment.
CAUTION
Only operate the equipment after you have read this section.
DANGER
To prevent injury or electrocution while the system is under power, do not contact, disconnect, or manipulate electrical
connections or devices. The main disconnect on the right side of the controller can be locked out. Follow the proper
Lockout–Tagout (LOTO) procedures for internal controller electrical work.
Only qualified electrical personnel can perform the work if diagnosis and troubleshooting are not possible during
working conditions.
WARNING
To prevent possible chemical spillage when personnel are not on site, air and fluid supplies for the equipment must be
disabled when the equipment idles for an extended period, such as an end-of-day shutdown.
SAFETY
Obey local or municipal regulations that require installed fire suppression for equipment operation.
EN 04. PRODUCT OVERVIEW
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83Z PRESSURE FEED TANK ASSEMBLIES INTRODUCTION
GENERAL SPECIFICATIONS
Maximum Working Pressure 5.5 bar [80 PSI]
Safety Valve Set Pressure 5.5 bar [80 PSI]
Tank Shell Zinc plated carbon steel
Tank Lid 304 Stainless Steel, electro polished
Lid Gasket Sarlink
Fluid Tube 316 Stainless Steel
Fluid Outlet 316 Stainless Steel
Fluid Outlet Size 3/8 NPS (M)
Air Manifold CRS Zinc Plated
Air Inlet Size 1/4 NPS (M)
Air Motor Air Consumption 85-170 liters/min (3-6 CFM) at 4.1 bar (60psi)
Maximum Agitator Pressure 6.7 bar (100 psi)
Tank Capacity 2.76 US Gallons
Tank Height 9-9/16, (10-1/2 to top of lid)
Tank Weight 83Z-210: 28-1/4 lbs. 83Z-220: 29-3/4 lbs. 83Z-211: 32-3/4 lbs. 83Z-221: 34-1/4 lbs.
NOTICE
The 83Z pressure tanks are designed as a pressure container to supply liquid material at a constant preset pressure
up to a maximum of 80 PSI. The tanks are built to ASME specifications. All models include stainless steel wetted parts,
a stainless steel lid and polyethylene liner, allowing use with waterborne materials.
All models are for light to medium duty use only.
MODELS
83Z-210: Single regulation (fluid), air inlet/outlet, fluid outlet, safety valve.
83Z-220: Dual regulation (air and fluid), air inlet/outlet, fluid outlet, safety valve.
83Z-211: Single regulation (fluid), air driven agitator assembly, fluid outlet, safety valve.
83Z-221: Dual regulation (air and fluid), air driven agitator assembly, fluid outlet, safety valve.
DESCRIPTION
EN04. PRODUCT OVERVIEW
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EN 05. INSTALLATION & OPERATION
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PRESSURE RELIEF STEPS
1. Turn off the main air supply to the tank.
2. Close air inlet valve located on the tank air manifold.
3. �Bleed off air in the tank by turning the air relief valve
thumb screw counterclockwise. Wait until all the air
has escaped through the valve before removing the
pressure tank cover.
4. Leave the air relief valve open until you have
reinstalled the cover.
PT-427 AIR DRIVEN AGITATOR
• The agitator utilizes an air driven motor to turn the
agitator shaft to which a propeller is attached.
• The rotation of the propeller mixes materials which
have a tendency to separate or settle quickly.
• Material agitation may be performed at the same
time material is being sprayed without any adverse
effect.
• The air motor is powerful and smooth running.
• An air adjusting valve is included to control the speed
of the agitator.
• The air motor requires low air consumption,
approximately 3-6 C.F.M. at 60 psi (Max. input air
pressure 100 psi.)
CAUTION
If using an air quick disconnect (Q.D.) at the inlet to the
regulator at the pressure tank, do not disconnect the
Q.D. while the tank is pressurized, unless the ball valve
is closed. Doing so will allow tank pressure to quickly
relieve, and can potentially pull paint back through the air
regulator and air motor, depending upon the liquid level
in the tank. Tank pressure should always be relieved by
turning the regulator fully counterclockwise, or pulling the
safety valve ring.
CAUTION
Failure to properly lubricate the air motor will result in
premature motor failure and will void warranty.
CAUTION
Lubricate air motor daily by adding 4 or 5 drops of SAE
10 weight oil into air inlet fitting.
AIR MOTOR ASSEMBLY
NOTICE
Clean the agitator shaft (54) and the propeller (56) at
the end of each day.
NOTICE
Occasionally remove and clean the muffler strainer felt
(60) or replace, if necessary.
REPLACEMENT OF PARTS: AIR MOTOR ASSEMBLY
• Do not pry front plate (40) or end plate (46) from air
motor body (43) with a screwdriver; this will dent the
surface of the plates and body causing leaks.
• A puller tool should be used to remove the plate from
the motor body while maintaining the position of the
shaft.
• Holes must be drilled for dowel pins (42) after
assembling front plate (40) on new body (43) for
alignment of parts.
• Always install new endplate gaskets (41) when
re-assembling air motor.
WARNING
High pressure can cause serious injury. Pressure is
maintained in a pressure tank after the system has been
shut down. Before attempting removal of the cover,
pressure must be relieved using the steps below.
WARNING
High air pressure loads that are higher than design loads,
or changes to the pressure feed tank can cause the tank to
rupture or explode.
WARNING
A safety valve protects the tank from over pressurization.
During each use pull the ring on the safety valve to make
sure it operates freely and relieves air pressure. If the
valve is stuck, does not operate freely, or does not relieve
air pressure, it must be replaced. Do not eliminate, make
adjustments or substitutions to this valve.
WARNING
Changes to the air tank will weaken it. Never
drill into, weld or change the tank in any way.
EN05. INSTALLATION & OPERATION
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5. If possible, the air supply line should pass through an
air filter/regulator to filter dirt from air and remove
entrained water and oil. See the accessories section
for filters available. Connect the air supply hose to the
air inlet fitting on tank regulator.
6. Connect the atomization air hose to the air
outlet fitting which is directly opposite air
inlet fitting.
7. Connect material hose to the fluid outlet fitting.
8. See Figure 1 below for a typical set-up.
OPERATION
1. Turn on the air supply.
2. Turn T-Handle adjusting screw clockwise on the tank
regulator to increase material pressure: turn it
counterclockwise to decrease pressure. Maximum
tank pressure is 80 psi.
3. For tank with air motor agitator, turn the knob of the air
adjusting valve (8) counterclockwise to set the desired
agitator speed. Operate the agitator at he minimum
speed required to keep the material thoroughly mixed.
Do not over-agitate the material. Air bubbles may form
in the material, causing a poor finish.
4. Atomization air for the spray gun can be adjusted at
the gun by means of an air adjusting valve (P-H-5516)
or, with the additional air regulator provided with
dual regulation tank models (83Z-220 or 83Z-221).
5. See Spray Gun instructions for operation of the gun.
INSTALLATION
Mix and prepare material to be used according to
manufacturer's instructions. Strain material through a fine
mesh screen (60 or 90 mesh) to remove all foreign
matter which is likely to enter and clog material
passages.
1. Always relieve all air pressure in the tank. Pull the ring
on the safety valve until pressure bleeds down.
2. Loosen thumb screws, tip lid clamps back and remove
lid assembly.
3. Pour material into the tank. See accessories for
disposable tank liners. A one-gallon container may
also be used by cutting 5 mm off end of fluid tube at
an angle.
4. Replace the lid assembly, tighten clamps, and thumb
screws securely.
NOTICE
Tighten down C-clamps to 11 – 13.6 Nm (8-10 ft-lbs)
or turn thumb screws approximately 1/2 to 1 turn past
hand tight in a cross pattern.
FIGURE 1
EN 05. INSTALLATION & OPERATION
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1. Assemble the handle into the tank and secure with a
9/16 wrench as shown in Figure 2.
2. Assemble either the single or double regulator to the
manifold with a 11/16 wrench as shown in Figure 3.
3. Assemble the valve end of the hose assembly to the
regulator using a 5/8 wrench. Assemble the other end
of hose to the air motor with the same wrench as
shown in Figure 4.
NOTICE
Air regulators are shipped unassembled to prevent
shipping damage. As a result, some assembly is
required.
Figure 2
Figure 3
Figure 4
EN06. PARTS IDENTIFICATION
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83Z-220 & 83Z-221 PRESSURE TANK
(Dual regulation included with these models)
WARNING
Ground the pressure tank by connecting one end of a 12
gauge minimum ground wire to the pressure tank and the
other end to a true earth ground. Local codes may have
additional grounding requirements. See illustration above
for grounding and grounding hardware required.
83Z-210 PRESSURE TANK
(Includes Item No. 1, 2 and 18 thru 23)
83Z-211 PRESSURE TANK WITH AGITATOR
EN 06. PARTS IDENTIFICATION
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83Z-2XX TANK ASSEMBLY PARTS LIST
Item No. Part No. Description Qty. Notes
1 PT-423 Tank Assy. Kit (Includes Numbers 1A, 18, 19, 20 & 21) 1
1A PT-420 Tank Shell 1
2 PT-33-1 Lid Gasket 1
3 PT-421 Lid, Stainless Steel 1
4 PT-427 Air Motor/Adaptor Assembly (See page 18 for breakdown) 1
5 - Street Elbow 1/4 NPT (F) x 1/4 NPT (M) 1
6 H-2008
Nipple 1/4 NPT(M) x 1/4 NPS(M) (83Z-210 & 83Z-220)
Nipple 1/4 NPT(M) x 1/4 NPS(M) (83Z-211 & 83Z-221)
2
▪
3
7 HA-57011 Hose Assembly 1
8 HAV-500 Air Adjusting Valve 1/4 NPS (F) x 1/4 NPS (M) 1
9 83-2727
Gauge (83Z-210, 83Z-211)
Gauge (83Z-220, 83Z-221)
1
▪
2
9A - Pipe Plug 1/4 NPT(M)(Supplied/Reg) 1 ▪
10 HAR-511 Regulator (All regulated models) 1 ▪
10A HAR-507 Regulator (83Z-220 & 83Z-221) 1 ▪
11 SSP-30-ZN 90° Swivel Adaptor 1/4 NPS (F) x 1/4 NPT (M) 1
12 - Cross 1/4 NPT (F) 1
13 TIA-4080 Safety Valve - 80 psi 1
14 PT-32 Handle 1
15 - Hex Nut 3/8 - 16 1
16 SSP-459 Nipple 3/8 NPT (M) x 3/8 NPT (M) S.S. 1
17 SSP-1939 Street Elbow 3/8 NPT (F) x 3/8 NPT (M) S.S. 1
18 - Thumb Screw 4 •
19 - Yoke Assembly 4 •
20 - Cotter Pin, 3/32 x 1 4 •
21 - Hinge Pin 4 •
22 QMS-9-1 Fluid Tube, S.S 1
23 PT-78-K10 or PT-78-K60 Tank Liner (Kit of 10 or 60) 1
24 PT-422 Lid, Stainless Steel 1
25 SSP-462-ZN Hex Nipple 1/4 NPT (M) 1
26 SS-2707 Air Relief Valve 1
27 83-4233
D. M. Nipple (Universal Pipe Thread) (83Z-210, 83Z-211) 2
▪
D. M. Nipple (Universal Pipe Thread) (83Z-220, 83Z-221) 3
63 KK-5057 Clamp, Pin & Screw Kit (1 each of Numbers 18, 19, 20 & 21) 1
65 KK-5076 Safety Valve & Drain Valve Kit (1 each of Numbers 13 & 26) 1
66
85-451 Air Control Assembly for 83Z-210 1
85-452 Air Control Assembly for 83Z-211 1
85-453 Air Control Assembly for 83Z-220 1
85-454 Air Control Assembly for 83Z-221 1
67 41-646 Diffuser 1
Parts without part numbers listed can be purchased locally.
• KK-5057 Kit contains 1 each of part number 18, 19, 20 & 21.
Suffixes -K2, K5, K10 designate kits of multiple parts.
▪ Items included within Air Control Assembly (Item 66).
EN06. PARTS IDENTIFICATION
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NOTICE
PT-427 Air Motor/Adaptor Assembly (Item no. 4)
(Includes item numbers 35, 48, 49, 50 & 51)
PT-419 Agitator Shaft Assembly (Item no. 62)
not included with PT-427 Assembly.
Must be ordered separately.
AIR MOTOR/ADAPTOR ASSEMBLY
EN 06. PARTS IDENTIFICATION
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AIR MOTOR/ADAPTOR ASSEMBLY PARTS LIST
Item No. Part No. Description Qty. Notes
35 QMS-455 Air Motor Assembly 1
36 QS-190 End Cap 1
37 See Notes End Cap Gasket 1 *
38 PT-58 Bearing 2
39 - Screw (1/4-28 x 1/2) 12
40 See Notes Front Plate 1 •
41 PT-59-1-K10 End Plate Spacer 2 *
42 QS-189-1-K10 Dowel Pin (Kit of 10) 4
43 See Notes Body 1 •
44 See Notes Vane 4 *
45 See Notes Rotor Assembly 1 •
46 See Notes End Plate 1 •
47 37-90 Shaft Seal 1
48 PT-50 Air Motor Adaptor 1 □
49 - Set Screw (1/4-20 x 1/4) 4 □
50 KK-5041 Seal Assembly 1 □
51 QMS-453 Shaft Coupling Kit (Includes no. 49) 1
52 SSG-8096-K5 O Ring (Kit of 5) 1 □
53 PT-70 Adaptor Nut 1 □
54 QMS-73 Shaft 1
55 QMS-448 Propeller Assembly 1
56 See Item 55 Propeller 1
56A - Set Screw (1/4-20 x 3/8 S.S.) 1
57 350-401 Muffler Assembly 1
58 See Item 57 Body 1
59 See Notes Screen 2 †
60 See Notes Felt 1 * †
61 See Item 57 Cap 1
62 PT-419 Agitator Shaft Assembly 1 ◊
64 KK-5006
Strainer Screen & Felt Kit
(Includes 2 each of Number 59
& 4 each of Number 60)
1
Parts without part numbers listed can be purchased locally.
* Parts included in KK-5001-1 Air Motor Repair Kit.
□ Parts included in KK-5074 Air Motor Adapter Kit.
• Parts included in QMS-455 Air Motor Assembly Kit.
† Item number (59) 2 each and item number (60) 4 each. Included in KK-5006 strainer screen and felt kit.
◊ PT-419 Agitator Shaft Assembly item number (62) not included with PT-427 Assembly item number (4).
Must be ordered separately.
EN06. PARTS IDENTIFICATION
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29
30
31
32
33
34
28
+ Included in KK-4977 repair kit
HAR-507 & HAR-511 REGULATOR ASSEMBLIES
(HAR-511 shown above)
Item No. Part No. Description Individual Parts Required Notes
28 KK-4977 Repair Kit 1
29 - O Ring 1 +
30 - Spring 1 +
31 - O Ring 1 +
32 - Valve 1 +
33 - O Ring 1 +
34 - Diaphragm Assembly 1 +
EN 07. MAINTENANCE
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TO CLEAN EQUIPMENT:
1. If tank is equipped with agitator, turn off air to agitator
first. This will prevent the possibility of paint
contamination of the agitator air motor.
2. Turn off the main air supply to the tank.
3. Turn T-handle adjusting screw on tank regulator
counterclockwise until no spring tension is felt.
4. Relieve all pressure from the tank by pulling the ring
on the safety valve until thepressure bleeds down.
5. Loosen thumb screws, tip clamps back and tip tank lid
to one side.
6. Loosen spray gun air cap retaining ring about three
turns.
7. Turn on the air supply to spray gun.
8. Place cloth over air cap on the gun and pull trigger.
This will force material back through the hose, into the
tank.
9. Empty and clean tank and parts which come in contact
with material. Use a suitable cleaning material.
10. Pour cleaning material into the tank.
11. Replace lid and tighten thumb screws and clamps.
12. Spray until clean solution appears.
13. Repeat steps 5 through 8.
NOTICE
Tighten down C-clamps to 11 – 13.6 Nm (8-10 ft-lbs)
or turn thumb screws approximately 1/2 to 1 turn past
hand tight in a cross pattern.
CAUTION
Keep the safety valve clean at all times. Check
regularly by pulling the ring to ensure the valve is free
to operate.
SERVICE CHECKS
Condition Cause Correction
Air escaping from port on regulator cap Broken or damaged diaphragm Replace diaphragm
Pressure creepage registered on gauge Dirty or worn valve seat in regulator Clean or replace valve seat
Fluid or air leak at lid gasket
1. Thumb screw not tight
2. Defective lid gasket
1. Tighten
2. Replace
Air leakage from safety valve below maximum
working pressure
The valve seal is dirty or damaged or
the valve stem assembly is seized
Replaced safety valve. Do not attempt
to repair
Air leakage at agitator seal assembly Defective seal assembly Replace
Paint getting into bearing assembly of agitator
1. Paint level in tank too high
2. Defective agitator shaft seal
1. Keep fluid level under bearing
assembly
2. Replace
Material tends to settle out rapidly Not enough agitation of material Increase agitation
Air mixing with paint
1. Fluid tube not sealed to lid
2. Excessive agitation
1. Tighten fluid tube into lid
2. Reduce speed of agitator
Air motor seized
A. If agitator shaft does not turn by hand
B. If agitator shaft turns freely, check air motor
Damaged seal assembly (Ref. no. 50)
Vanes (Ref. no. 44) blackend of chipped
at outer edges due to a lack of
lubrication
Replace seal
Replace with repair kit KK-50011 and
refer to air motor agitator lubrication
instructions
NOTICE
Occasionally check gauge (Ref. no. 9). The needle should return to zero with no pressure on the gauge.
EN8. MANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
05/29/2024 Updated to new template AND added tank lid tightening notice R6
03/01/2025 Rebranded to Binks R7
EN 8. MANUAL REVISIONS
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EN8. MANUAL REVISIONS
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EN 9. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
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REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
EN
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