Resource Library
Trophy Pressure Siphon Manual 77-3026
- Trophy Pressure Siphon Manual 77-3026 EN [ English ]
®
77-3026-R13
TROPHY SERIES MANUAL SPRAY GUNS
www.binks.com77-3026-R13 (08/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
TROPHY SERIES MANUAL SPRAY GUNS
Obey local or municipal regulations for product recycling and disposal.
binks.com/en/library
www.binks.com 77-3026-R13 (08/2025)
EN 02. TABLE OF CONTENTS
i / ii
02 CONTENTS
03 EU CONFORMITY 1
EU DECLARATION OF CONFORMITY.............................................................................................................................. 1
04 SAFETY 3-6
04.1 SAFETY PRECAUTIONS AND HAZARDS................................................................................................................. 3
04.2 ADDITIONAL SAFETY INFORMATION...................................................................................................................... 6
05 TROPHY SERIES MANUAL SPRAY GUNS OVERVIEW 7-16
05.1 SPECIFICATIONS....................................................................................................................................................... 7
05.2 INSTALLATION INSTRUCTIONS............................................................................................................................... 7
05.3 TYPES OF INSTALLATION......................................................................................................................................... 8
05.4 OPERATION................................................................................................................................................................ 8
05.5 PREVENTIVE MAINTENANCE AND CLEANING....................................................................................................... 9
05.6 OIL AND WATER EXTRACTOR.................................................................................................................................. 9
05.7 AIR PRESSURE.......................................................................................................................................................... 9
05.8 TROPHY SERIES MANUAL SPRAY GUNS PARTS LIST...................................................................................... 10
05.9 PRESSURE FEED SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE..................................................... 12
05.10 AIR CAP AND FLUID NOZZLE SELECTION CHARTS.......................................................................................... 13
05.11 REMOVAL AND INSTALLATION PROCEDURES................................................................................................... 14
06 TROUBLESHOOTING 17
07 MANUAL REVISIONS 19
08 WARRANTY POLICY 23
www.binks.com77-3026-R13 (08/2025)
EN02. TABLE OF CONTENTS
ii / ii
This page intentionally left blank.
www.binks.com 77-3026-R13 (08/2025)1 / 24
EN 03. EU DECLARATION OF CONFORMITY
EN
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in
accordance with any applicable local codes of practice.
Notified body details and role:
II 2 G XProtection Level:
Lodging of ATEX Technical file
Executive President: Engineering and
Operations, 3760 Victoria St N
Shoreview, MN 55126. USA
F. A. Sutter
28-4-25
Signed for and on behalf of Binks
US LLC:
Document Part No.
Product Description / Object of Declaration:
Solvent & Waterbased MaterialsThis Product is designed for use with:
TROPHY
President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne
Paris, France
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 1953:2013 Atomizing and spraying equipment for coating materials - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic
methods and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -
protection by methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
EU Declaration of Conformity
Representative authorised to compile the technical file
Suitable for use in hazardous area: Zone 1/Zone 2
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks US LLC.
3760 Victoria St N
Shoreview, MN 55126. USA
Element Materials Technology Rotterdam B.V. (2812)
www.binks.com77-3026-R13 (08/2025) 2 / 24
EN03. EU DECLARATION OF CONFORMITY
This page intentionally left blank.
EN 04. SAFETY
www.binks.com 77-3026-R13 (08/2025)3 / 24
04 SAFETY
04.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local
Binks representative or Binks directly.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN04. SAFETY
www.binks.com77-3026-R13 (08/2025) 4 / 24
AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Read the Manual
Before operating finishing equipment, read and
understand all safety, operation and maintenance
information provided in the operation manual.
Wear Safety Glasses Failure to wear safety glasses with side shields could
result in serious eye injury or blindness.
De-Energize,
Depressurize, Disconnect
and Lock Out All
Power Sources During
Maintenance
Failure to De-energize, disconnect and lock out
all power supplies before performing equipment
maintenance could cause serious injury or death.
Operator Training All personnel must be trained before operating finishing
equipment.
Equipment Misuse Hazard
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious
injury.
Keep Equipment Guards
in Place
Do not operate the equipment if the safety devices
have been removed.
Projectile Hazard You may be injured by venting liquids or gases that are
released under pressure, or flying debris.
Pinch Point Hazard Moving parts can crush and cut. Pinch points are
basically any areas where there are moving parts.
EN 04. SAFETY
www.binks.com 77-3026-R13 (08/2025)5 / 24
AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Pacemaker Warning You are in the presence of magnetic fields which may
interfere with the operation of certain pacemakers.
Automatic Equipment Automatic equipment may start suddenly without
warning.
Inspect the Equipment
Daily
Inspect the equipment for worn or broken parts on a
daily basis. Do not operate the equipment if you are
uncertain about its condition.
Never Modify the
Equipment
Do not modify the equipment unless the manufacturer
provides written approval.
Know Where and How to
Shut Off the Equipment in
Case of an Emergency
High Pressure
Consideration
High pressure can cause serious injury. Relieve all
pressure before servicing. Spray from the spray gun,
hose leaks, or ruptured components can inject fluid into
your body and cause extremely serious injury.
Pressure Relief Procedure Always follow the pressure relief procedure in the
equipment instruction manual.
Noise Hazard You may be injured by loud noise. Hearing protection
may be required when using this equipment.
EN04. SAFETY
www.binks.com77-3026-R13 (08/2025) 6 / 24
04.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and wear
approved protective equipment when servicing this
equipment. Clean all spilled chemicals and materials
and do all work in a clean and organized environment to
prevent personal injury and equipment damage.
AREAS
Indicate possible
hazard occurrences.
HAZARDS
Indicate possible hazards.
SAFEGUARDS
Prevention of possible hazards.
Static Charge
Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment,
objects to be sprayed and all other electrically
conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other
serious injury.
Fire and Explosion Hazard
Never use 1,1,1-trichloroethane, methylene chloride,
other halogenated hydrocarbon solvents or fluids
containing such solvents in equipment with aluminum
wetted parts. Such use could result in a serious
chemical reaction, with the possibility of explosion.
Consult your fluid suppliers to ensure that the fluids
being used are compatible with aluminum parts.
EN 05. PRODUCT OVERVIEW
www.binks.com 77-3026-R13 (08/2025)7 / 24
05 PRODUCT OVERVIEW
TROPHY SERIES MANUAL SPRAY GUNS
PRESSURE AND SIPHON FEED
HVLP, LVMP & CONVENTIONAL (2465-XXXX-XXXX)
Binks Trophy Series Spray Gun is the premier spray gun
for use in pressure and siphon feed spray applications
and sets a new standard in durability, ergonomics, and
atomization. The lightweight ergonomic design offers
unsurpassed comfort and control. The latest advanced
atomization technology has been incorporated for
achieving consistent, fine finishes when spraying a wide
range of industrial coating applications.
Binks Trophy Series Spray Guns can be used with
pumps, pressure pots, pressure cups, or siphon cups.
Binks Trophy Series Spray Guns are offered in three
different atomization technologies: HVLP, LVMP and
Conventional.
05.1 SPECIFICATIONS
Maximum Air Pressure �140 psi / 9.6 bar (P-1)
Maximum Fluid Pressure �140 psi / 9.6 bar (P-2)
(with standard spring)
Maximum Fluid Pressure �300 psi / 20.6 bar (P-2)
(with optional spring)
Gun Body �Anodized Aluminum
Fluid Path �Stainless Steel
Fluid Inlet Size �3/8 NPS / BSP(m)
Air Inlet Size 1/4 NPS / BSP(m)
Gun Weight 14 oz. / 410 grams
Wetted Parts Stainless Steel & PTFE
NOTICE
The Trophy HVLP Series of Spray Guns can be used
to operate at high transfer efficiencies in compliance
with California South Coast Air Quality Management
District regulations as a High Volume, Low Pressure
spray gun.
05.2 INSTALLATION INSTRUCTIONS
For maximum transfer efficiency, do not use more
pressure than is necessary to atomize the material being
applied.
NOTICE
When using HVLP do not exceed inlet pressures
listed in this manual.
1. � Connect the gun to a clean, moisture and oil free air
supply using a conductive hose of at least 5/16 in I.D.
NOTICE
Depending on hose length, larger I.D. hose may be
required. Install an air gauge at the gun handle. See
page 7 for operating pressures. Do not use more
pressure than is necessary to atomize the material
being applied. Excess pressure will create additional
overspray and reduce transfer efficiency.
NOTICE
If quick connect couplings are required, use only high
flow quick connects approved for HVLP use. Other
types will not flow enough air for correct gun operation.
NOTICE
If an air adjusting valve is used at the gun inlet, use
HAV-501 adjusting valve.
2. �SIPHON MODELS ONLY. Attach the cup lid
assembly to the fluid inlet connector. Position cup
yoke at right angles to the gun.
3. �PRESSURE FEED MODELS. Connect the fluid
supply hose to fluid inlet connector.
NOTICE
Before using the spray gun, flush it with solvent to
ensure that the fluid passages are clean.
EN05. PRODUCT OVERVIEW
www.binks.com77-3026-R13 (08/2025) 8 / 24
05.3 TYPES OF INSTALLATION
Air pressure for atomization is regulated at the extractor.
The flow of the fluid is adjusted by the fluid valve control
knob on gun, viscosity of paint and air pressure.
PRESSURE CUP HOOKUP (Figure 1)
For fine finishing with limited spraying. Air pressure for
atomization is regulated at extractor; fluid pressure at cup
regulator. Pressure cup is also available less regulator.
PRESSURE TANK WITH 2 REGULATORS (Figure 2)
The pressure to the tank is regulated by the first
regulator. The pressure for atomization is regulated by
the second regulator.
PRESSURE CIRCULATING HOOKUP (Figure 3)
For heavy production spraying. Air pressure atomization
regulated at extractor. Fluid pressure regulated at fluid
regulator.
SIPHON FEED HOOKUP (Figure 4)
Air pressure for atomization is regulated at extractor. The
amount of fluid is adjusted by fluid control screw on gun,
viscosity of paint, and air pressure.
FLUID PUMP HOOKUP (Figure 5)
For medium production spraying (single regulator). Air
pressure for atomization is regulated at extractor, fluid
pressure at pump regulator.
05.4 OPERATION
SIPHON MODELS
1. � Mix coating material to manufacturer’s instructions
and strain material.
2. � Fill the cup to no more than 3/4 inch from the top of
the cup. DO NOT OVERFILL.
3. � Attach to cup lid.
ALL MODELS
4. � Turn fluid adjusting knob (24) clockwise to prevent
fluid needle movement.
5. � Turn sideport control (9) counter clockwise to fully
open.
6. � Adjust inlet air pressure if required.
7. � Turn fluid adjusting knob counter clockwise until first
thread shows.
8. � Test spray. If the finish is too dry, reduce airflow by
reducing air inlet pressure.
9. � If finish is too wet, reduce fluid flow by turning fluid
adjusting knob (24) clockwise. If atomization is too
coarse, increase inlet air pressure. If too fine, reduce
inlet pressure.
10. �The pattern size can be reduced by turning sideport
control (9) clockwise.
11. �Hold gun perpendicular to surface being sprayed.
Arcing or tilting may result in uneven coating.
12. �The recommended spray distance is 8 inches.
13. �Spray edges first. Overlap each stroke a minimum of
75%. Move gun at a constant speed.
14. �Always turn off air supply and relieve pressure when
gun is not in use.
FIGURE 3
Fluid
Regulator
Oil & Water
Extractor
Air
Fluid
Return
Line
Oil & Water
Extractor
FIGURE 4
Air
Siphon Cup
FIGURE 2
Air Supply
Fluid
Pressure
Tank
Oil & Water
Extractor
FIGURE 5 Air to Spray Gun
Oil & Water
Extractor
Fluid
Fluid Pump
Air to Pump
FIGURE 1
Air
Cup Regulator
Oil & Water
Extractor
Fluid Pressure Cup
EN 05. PRODUCT OVERVIEW
www.binks.com 77-3026-R13 (08/2025)9 / 24
05.6 OIL AND WATER EXTRACTOR
AN OIL AND WATER EXTRACTOR IS IMPORTANT.
Achieving a fine spray finish without the
use of a good oil and water extractor is
virtually impossible.
A regulator/extractor serves a double
purpose. It eliminates blistering and
spotting by keeping air free of oil and
water, and it gives precise air pressure
control at the gun.
Use DeVilbiss oil and water extractors
and regulators. See your local distributor
for models.
05.7 AIR PRESSURE
Atomizing pressure must be set properly to allow for the
drop in air pressure between the regulator and the spray
gun.
WITH 60 PSI APPLIED AT AIR SUPPLY
Cross section view showing comparison of inside hose
diameters (actual size). 60 lbs. regulated pressure.
RECOMMENDED
48 PSI at gun inlet
25 feet of 5/16 I.D. hose causes a drop of
12 PSI between the air supply and the gun.
For this reason Binks recommends the use
of 5/16 hose.
NOT RECOMMENDED
Only 34 PSI at gun inlet
25 feet of 1/4 I.D. hose causes a drop of
26 PSI between the air supply and the gun.
5/16
1/4
05.5 PREVENTIVE MAINTENANCE
AND CLEANING
To clean air cap and fluid nozzle, brush exterior with a
stiff bristle brush. If necessary to clean cap holes, use a
broom straw or toothpick if possible. If a wire or hard
instrument is used, extreme care must be used to
prevent scratching or burring of the holes which will
cause a distorted spray pattern.
To clean fluid passages, remove excess material from
gun, then flush with gun wash solution. Wipe the gun
exterior with a dampened cloth. Never completely
immerse in any solvent or cleaning solutions as this is
detrimental to the lubricants and life of the spray gun.
NOTICE
When replacing the fluid nozzle (7) or fluid needle (22),
replace both at the same time. Using worn parts can
cause fluid leakage. See page 4. Also, replace the
needle packing at this time. Torque the fluid nozzle to
230–240 inch-lbs. Do not over tighten.
CAUTION
To prevent damage to fluid nozzle (7) or fluid needle
(22), be sure to either 1) pull the trigger and hold while
tightening or loosening the fluid nozzle, or 2) remove
fluid adjusting knob (24) to relieve spring pressure
against needle collar.
SIPHON CUP. Empty excess material and clean the cup.
Make sure the vent hole in the lid is clear.
EN05. PRODUCT OVERVIEW
www.binks.com77-3026-R13 (08/2025) 10 / 24
Side port adjusting valve can
be used as an optional air
adjusting valve.
CAUTION
The fluid inlet is not meant to be removed or replaced.
05.8 TROPHY SERIES MANUAL SPRAY GUNS PARTS LIST
PRESSURE AND SIPHON GUN
ORIFICE SIZES
50 0.50 MM
85 0.85 MM
10 1.0 MM
12 1.2 MM
14 1.4 MM
16 1.6 MM
18 1.8 MM
20 2.0 MM
22 2.2 MM
24 2.4 MM
26 2.6 MM
CUP DESIGNATION
0 NO CUP
S SIPHON CUP
2465 – XXXX – XXXX
NEEDLE MATERIAL
S STAINLESS (HARDENED)
V � VITREOUS (TUNGSTEN CARBIDE
NEEDLE & NOZZLE)
P PLASTIC TIP
AIR CAP DESIGNATION
10 Series CONVENTIONAL
20 Series LVMP
30 Series HVLP
ATOMIZATION TECHNOLOGY
CN CONVENTIONAL
LV LVMP
HV HVLP
NUMBERING SYSTEM FOR FULL SIZE BINKS TROPHY SERIES SPRAY GUNS
See charts for complete gun assemblies.
EN 05. PRODUCT OVERVIEW
www.binks.com 77-3026-R13 (08/2025)11 / 24
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 54-6120 AIR CAP RETAINING RING
ASSEMBLY 1
5 SEE CHARTS
10-13 AIR CAP 1
6 JGA-156-K10 SPRING-CLIP (KIT OF 10) 1
7 SEE CHARTS
BELOW FLUID NOZZLE 1
8 54-6102-K3 BAFFLE/SEPARATOR (KIT OF 3) 1
9 54-6122 SIDE PORT VALVE ASSEMBLY 1
10 ------ +
∆ RETAINING CLIP 1
11 ------ + BODY BUSHING 1
12 ------ +
∆ O-RING 1
13 ------ + SIDE PORT STEM 1
14 ------ +
∆ PIN 1
15 54-6131-K ❏ AIR VALVE SERVICE KIT 1
16 ------ • FRONT SEAL – AIR VALVE 1
17 ------ • FRONT AIR VALVE SEAL 1
18 54-6109 ❏ AIR VALVE SPINDLE 1
19 ------ • AIR VALVE SPRING 1
20 ------ • REAR SEAL – AIR VALVE 1
21 SN-66 HOUSING 1
22
47-6825
NEEDLE – STAINLESS STEEL
(STD.)
MARKING: I
1
SEE CHART 2 NEEDLE – FEATHERING 1
47-6830 NEEDLE – TUNGSTEN CARBIDE
MARKING: II 1
47-6826 NEEDLE – PLASTIC TIP
MARKING: III 1
23
------ ❏ SPRING/PAD ASSEMBLY 1
54-6133-K3 SPRING/PAD ASSEMBLY
(STANDARD) (KIT OF 3) 1
54-6134-K SPRING/PAD ASSEMBLY KIT –
HEAVY DUTY (OPTIONAL) 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
24 54-6111 KNOB – NEEDLE ADJUSTING 1
25
54-6130-K NEEDLE PACKING KIT (STANDARD) 1
54-6129-K NEEDLE PACKING KIT
(VITREOUS) 1
26 ------ S n NUT – PACKING 1
27 ------ S n SPRING FOR PACKING 1
28
------ ❏
n t NEEDLE PACKING (STANDARD) 1
------ S
v
NEEDLE PACKING
(VITREOUS KIT OF 3) 1
29 54-4360 TRIGGER 1
30 54-6132-K TRIGGER SCREW NUT KIT 1
31 ------ V TRIGGER SCREW 1
32 ------ V TRIGGER NUT 1
33 54-3513 SPINDLE CAP 1
34 SN-11 PLUG 1
35 54-6112 FITTING – AIR INLET 1
36 ------ GUN BODY WITH FLUID INLET 1
37 SPN-7 TOOL – SEAL INSERTION 1
38 ------ GUNNER'S MATE (3 CC BAG) 1
FOR SIPHON GUNS ORDER CUP PART NUMBER TGC-545
CHART 1: BINKS TROPHY SERIES SPRAY GUN PARTS LIST
+ PARTS INCLUDED IN 54-6122
S PARTS INCLUDED IN 54-6129-K
n PARTS INCLUDED IN 54-6130-K
t
ALSO AVAILABLE IN KIT OF 3
SN-2-K3
• PARTS INCLUDED IN 54-6131-K
V PARTS INCLUDED IN 54-6132-K
∆ GTI-428-K5 SIDE PORT REPAIR
KIT
v
ALSO AVAILABLE IN KIT OF 3
54-6119-K3
❏ PARTS INCLUDED IN 54-6135
CHART 5:
TEST AIR CAP KITS –
OPTIONAL
CONVENTIONAL
54-6140-K 11-C KIT
54-6141-K 12-C KIT
54-6142-K 14-C KIT
LVMP
54-6146-K 22-L KIT
54-6147-K 23-L KIT
54-6149-K 25-L KIT
HVLP
54-6151-K 31-H KIT – HVLP
54-6152-K 32-H KIT – HVLP
54-6153-K 33-H KIT – HVLP
54-6154-K 39-H KIT – HVLP
CHART 2: STAINLESS STEEL FEATHERING
NEEDLES AND NOZZLES – OPTIONAL
FEATHERING
NEEDLE
PART NO.
MARKING
ON THE
NEEDLE
MATCHING NOZZLE P/N
(ORIFICE SIZE)
47-6833 I IIII 45-11050-12 1.2MM (.047)
47-6834 II IIII 45-11050-14 1.4MM (.055)
47-6835 III IIII 45-11050-18 1.8MM (.071)
CHART 3: TUNGSTEN CARBIDE
NOZZLES AND NEEDLES
NOZZLE SIZE TC NOZZLE P.N. TC NEEDLE P.N.
1.4 MM (.055) 45-11080-14 47-6830
1.8 MM (.071) 45-11080-18 47-6830
2.2 MM (.086) 45-11080-22 47-6830
2.6 MM (.102) 45-11080-26 47-6830
CHART 4: STAINLESS STEEL
(HARDENED)FLUID NOZZLES – STD.
STAINLESS FLUID
NOZZLE ORIFICE SIZE
FUID NOZZLE
PART NUMBER
.020 .50 mm 45-11050-50
.035 .85 mm 45-11050-85
.039 1.0 mm 45-11050-10
.047 1.2 mm 45-11050-12
.055 1.4 mm 45-11050-14
.063 1.6 mm 45-11050-16
.071 1.8 mm 45-11050-18
.079 2.0 mm 45-11060-20
.087 2.2 mm 45-11060-22
.102 2.6 mm 45-11060-26
EN05. PRODUCT OVERVIEW
www.binks.com77-3026-R13 (08/2025) 12 / 24
05.9 PRESSURE FEED SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE
CHART 6: CONVENTIONAL GUN SET-UPS
TYPE OF FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25 CENTIPOISE
15-19 sec. Zahn 2 cup
wash primers, dyes, stains,
solvents, water, inks, sealers,
laquers, lubricants,
zinc chromates, acrylics
2465-10CN-11S0 1.0 mm (.039) X 11C
2465-12CN-11S0 1.2 mm (.047) X 11C
2465-14CN-11S0 1.4 mm (.055) X 11C
2465-16CN-11S0 1.6 mm (.063) X 11C
2465-16CN-12S0 1.6 mm (.063) X 12C
2465-16CN-12SS 1.6 mm (.063) X 12C
2465-18CN-12SS 1.8 mm (.070) X 12C
MEDIUM
25-70 CENTIPOISE
20-30 sec. Zahn 2 cup
synthetic enamels, varnishes,
shellacs, fillers, primers,
epoxies, urethanes,
lubricants,
wax emulsions, enamels
2465-12CN-11S0 1.2 mm (.047) X 11C
2465-14CN-11S0 1.4 mm (.055) X 11C
2465-16CN-11S0 1.6 mm (.063) X 11C
2465-16CN-12S0 1.6 mm (.063) X 12C
2465-18CN-11S0 1.8 mm (.070) X 11C
2465-18CN-12S0 1.8 mm (.070) X 12C
2465-16CN-12SS 1.6 mm (.063) X 12C
2465-18CN-12SS 1.8 mm (.070) X 12C
2465-20CN-14S0 2.0 mm (.079) X 14C
2465-22CN-14S0 2.2 mm (.087) X 14C
HEAVY
70-160 CENTIPOISE
31-66 sec. Zahn 2 cup
2465-16CN-11S0 1.6 mm (.063) X 11C
2465-16CN-12S0 1.6 mm (.063) X 12C
2465-18CN-11S0 1.8 mm (.070) X 11C
2465-20CN-14S0 2.0 mm (.079) X 14C
2465-22CN-14S0 2.2 mm (.087) X 14C
ADHESIVES
water based vinyl glues,
solvent based neoprenes,
contact cements
2465-18CN-12SS 1.8 mm (.070) X 12C
2465-20CN-14S0 2.0 mm (.079) X 14C
2465-22CN-14S0 2.2 mm (.087) X 14C
MOLD RELEASE 2465-12CN-11S0 1.2 mm (.047) X 11C
CERAMICS
abrasive materials, glazes,
engobes, porcelain enamel
2465-14CN-14V0 1.4 mm (.055) X 14C n
2465-18CN-14V0 1.8 mm (.070) X 14C n
2465-22CN-14V0 2.2 mm (.087) X 14C n
2465-26CN-14V0 2.6 mm (.102) X 14C n
NON-STICK COATINGS
2465-10CN-11S0 1.0 mm (.039) X 11C
2465-12CN-11S0 1.2 mm (.047) X 11C
2465-18CN-12SS 1.8 mm (.070) X 12C
HAMMERS
2465-14CN-11S0 1.4 mm (.055) X 11C
2465-16CN-11S0 1.6 mm (.063) X 11C
2465-16CN-12S0 1.6 mm (.063) X 12C
WRINKLE ENAMELS
2465-14CN-11S0 1.4 mm (.055) X 11C
2465-16CN-11S0 1.6 mm (.063) X 11C
ZINC RICH COATINGS 2465-22CN-14V0 2.2 mm (.087) X 14C n
CHART 8: HVLP GUN SET-UPS
TYPE OF FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25 CENTIPOISE
15-19 sec. Zahn 2 cup
wash primers, dyes, stains,
solvents, water, inks, sealers,
laquers, lubricants,
zinc chromates, acrylics
2465-85HV-32S0 0.85 mm (.034) X 32H
2465-85HV-33S0 0.85 mm (.034) X 33H
2465-85HV-31P0 0.85 mm (.034) X 31H ●
2465-10HV-32S0 1.0 mm (.039) X 32H
2465-10HV-33S0 1.0 mm (.039) X 33H
2465-10HV-31P0 1.0 mm (.039) X 31H ●
2465-12HV-32S0 1.2 mm (.047) X 32H
2465-12HV-31P0 1.2 mm (.047) X 31H ●
2465-18HV-32SS 1.8 mm (.070) X 32H
2465-85HV-39S0 0.85 mm (.034) X 39H
2465-10HV-39S0 1.0 mm (.039) X 39H
2465-12HV-39S0 1.2 mm (.047) X 39H
MEDIUM
25-70 CENTIPOISE
20-30 sec. Zahn 2 cup
synthetic enamels, varnishes,
shellacs, fillers, primers,
epoxies, urethanes, lubricants,
wax emulsions, enamels
2465-12HV-32S0 1.2 mm (.047) X 32H
2465-12HV-31P0 1.2 mm (.047) X 31H
2465-14HV-32S0 1.4 mm (.055) X 32H
2465-14HV-32SS 1.4 mm (.055) X 32H
2465-14HV-31P0 1.4 mm (.055) X 31H ●
2465-16HV-32S0 1.6 mm (.063) X 32H
2465-18HV-32S0 1.8 mm (.070) X 32H
2465-18HV-32SS 1.8 mm (.070) X 32H
2465-12HV-39S0 1.2 mm (.047) X 39H
2465-14HV-39S0 1.4 mm (.055) X 39H
HEAVY
70-160 CENTIPOISE
31-66 sec. Zahn 2 cup
2465-14HV-32S0 1.4 mm (.055) X 32H
2465-14HV-31P0 1.4 mm (.055) X 31H ●
2465-16HV-32S0 1.6 mm (.063) X 32H
2465-18HV-32S0 1.8 mm (.070) X 32H
CHART 7: LVMP GUN SET-UPS
TYPE OF FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25 CENTIPOISE
15-19 sec. Zahn 2 cup
2465-85LV-22S0 0.85 mm (.034) X 22L
2465-10LV-22S0 1.0 mm (.039) X 22L
2465-12LV-23S0 1.2 mm (.047) X 23L
2465-14LV-23S0 1.4 mm (.055) X 23L
2465-16LV-23S0 1.6 mm (.063) X 23L
2465-18LV-23SS 1.8 mm (.070) X 23L
2465-85LV-25S0 0.85 mm (.034) X 25L
2465-10LV-25S0 1.0 mm (.039) X 25L
2465-12LV-25S0 1.2 mm (.047) X 25L
MEDIUM
25-70 CENTIPOISE
20-30 sec. Zahn 2 cup
2465-12LV-23S0 1.2 mm (.047) X 23L
2465-14LV-23S0 1.4 mm (.055) X 23L
2465-16LV-23S0 1.6 mm (.063) X 23L
2465-14LV-24S0 1.4 mm (.055) X 23L
2465-18LV-23SS 1.8 mm (.070) X 23L
2465-12LV-25S0 1.2 mm (.047) X 25L
2465-14LV-25S0 1.4 mm (.055) X 25L
2465-18LV-25S0 1.8 mm (.070) X 25L
Siphon set-up: includes Binks cup TGC-545
n Tungsten carbide needle and nozzle set-ups
● Plastic needle tip set-ups
CHART 9: ROUND SPRAY GUN SET-UPS
TYPE OF FLUID TO BE
SPRAYED
COMPLETE
GUN ASSEMBLY
PART NUMBER
FLUID NOZZLE
AND AIR CAP
THIN
5-25 CENTIPOISE
15-19 sec. Zahn 2 cup
2465-12CN-16S0 1.2 mm (.047) X 16
MEDIUM
25-70 CENTIPOISE
20-30 sec. Zahn 2 cup
2465-12CN-16S0 1.2 mm (.047) X 16
EN 05. PRODUCT OVERVIEW
www.binks.com 77-3026-R13 (08/2025)13 / 24
05.10 AIR CAP AND FLUID NOZZLE SELECTION CHARTS
CHART 10: CONVENTIONAL AIR CAP AND FLUID NOZZLE
SELECTION CHART
Air Cap Air Cap
Part No.
Spray Pattern
Range
CFM
@
30 PSI
CFM
@
50 PSI
CFM
@
70 PSI
Fluid Nozzle Siphon or
Pressure Typical Coatings
11-C 46-6500 8 – 12 9.8 14.2 18.7 45-11050 series,
1.0 mm – 1.8 mm P Stains, Primers, Lacquers, Enamels, Acrylics,
Reduced Latex, Mold Release
12-C 46-6501 4 – 12 8.3 12.1 14.2 45-11050 series,
1.0 mm – 1.8 mm P, S Lacquers, Enamels, Top Coats,
Low Viscosity Adhesives
14-C 46-6503 8 – 14 17.0 24.4 31.2
45-11060 series,
2.0 mm – 2.6 mm or
45-11080 Tungsten Carbide
Series (VT), 1.4 mm – 2.6 mm
P Zinc Rich, Adhesives, Glazes, Engobies,
Ceramics, Porcelain Enamels
CHART 11: LVMP – LOW VOLUME MEDIUM PRESSURE AIR CAP AND FLUID NOZZLE
SELECTION CHART
Air Cap Air Cap
Part No.
Spray Pattern
Range
CFM @30 PSI Gun Inlet
(Dynamic) Fluid Nozzle Siphon or
Pressure Typical Coatings
22-L 46-6510 4 – 12 11.2 45-11050 series,
.5 mm – 1.6 mm P, S Stains, Primers, Lacquers, Enamels, Acrylics,
Reduced Latex
23-L 46-6511 4 – 12 10.6 45-11050 series,
1.0 mm – 1.8 mm P, S Lacquers, Enamels, Top Coats,
Low Viscosity Adhesives
24-L 46-6512 2 – 6 14.3 45-11050 series,
.5 mm – 1.8 mm P, S Small Pattern Applications of Stains,
Lacquers, Enamels, Acrylics
25-L 46-6513 4 – 15 14.7 45-11050 series,
.85 mm – 1.8 mm P
Dyes, Stains, Toners, Enamels, Lacquers,
Primers, Urethanes, Solvent Coatings,
Waterborne Coatings
CHART 12: HVLP – HIGH VOLUME LOW PRESSURE AIR CAP AND FLUID NOZZLE
SELECTION CHART
Air Cap Air Cap
Part No.
Spray Pattern
Range
SCFM @
10 PSI Cap
Pressure
(Dynamic)
Gun Inlet PSI
@ 10 PSI
at Air Cap
(Dynamic)
Fluid Nozzle Siphon or
Pressure Typical Coatings
31-H 46-6517 8 – 12 10.5 17 45-11050 series,
.85 mm – 1.8 mm P, S Stains, Low Viscous Enamels
32-H 46-6518 8 – 18 18.5 24 45-11050 series,
.85 mm – 1.8 mm P, S Lacquers, Enamels, Multi-Colors, Multi-Spec,
Nonstick Coatings, Cut-Latex
33-H 46-6519 8 – 12 11.0 16 45-11050 series,
.85 mm – 1.6 mm P Stains, Lacquers, Enamel, Multi-Color,
Multi-Spec, Nonstick Coatings
39-H 46-6525 4 – 12 10.0 14 45-11050 series,
.85 mm – 1.6 mm P
Dyes, Stains, Toners, Enamels, Lacquers,
Primers, Urethanes, Solvent Coatings,
Waterborne Coatings
CHART 13: ROUND SPRAY AIR CAP AND FLUID NOZZLE
SELECTION CHART
Air Cap Air Cap
Part No.
Spray Pattern
Range
CFM
@
30 PSI
CFM
@
50 PSI
CFM
@
70 PSI
Fluid Nozzle Siphon or
Pressure Typical Coatings
16 46-6505 2 – 4 5.6 7.8 10.5 45-11050 series,
1.0 mm – 1.8 mm P, S Lacquers, Enamels
EN05. PRODUCT OVERVIEW
www.binks.com77-3026-R13 (08/2025) 14 / 24
FIG.13
FIG.17
FIG.2
FIG.4
FIG.5
FIG.6
FIG.7
FIG.8
FIG.10
FIG.11
FIG.12
FIG.14
DISASSEMBLY
FIG.3
6mm
FIG.15
6mm
150 – 170 in-lbs
(16.9 – 19.2 Nm)
FIG.9
ASSEMBLY
FIG.16
FIG.1
NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY
05.11 REMOVAL AND INSTALLATION PROCEDURES
EN 05. PRODUCT OVERVIEW
www.binks.com 77-3026-R13 (08/2025)15 / 24
MAINTENANCE – FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION
AIR CAP INDEX PIN (54-6184) INSTALLATION
(OPTIONAL – 90° INCREMENTS INDEXING FEATURE)
FIG.1 FIG.2 FIG.3
FIG.1 FIG.2 FIG.3
FIG.4 FIG.5 FIG.6
FIG.7 FIG.8
3/8
3/8
230–240 in-lbs.
(25.9 – 27.1 Nm)
ALIGN SLOT
AND PIN
EN05. PRODUCT OVERVIEW
www.binks.com77-3026-R13 (08/2025) 16 / 24
MAINTENANCE – NEEDLE PACKING REMOVAL AND INSTALLATION
MAINTENANCE – SIDEPORT REMOVAL AND INSTALLATION
FIG.1
FIG.2 FIG.3
FIG.4 FIG.5
FIG.1 FIG.2 FIG.3
FIG.4 FIG.6
FIG.5
FIG.6
3/8
3/8
14 mm
14 mm
EN 06. TROUBLESHOOTING
www.binks.com 77-3026-R13 (08/2025)17 / 24
*Most common problem.
CONDITION CAUSE CORRECTION
Heavy top or
bottom pattern
Horn holes plugged.
Obstruction on top or bottom of fluid tip.
Cap and/or tip seat dirty.
Clean. Ream with non-metallic point.
Clean.
Clean.
Heavy right or left
side pattern
Left or right side horn holes plugged.
Dirt on left or right side of fluid tip.
Clean. Ream with non-metallic point.
Clean.
Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns:
1. �Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray
pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted,
obstruction is on the air cap. Clean the air cap as previously instructed.
2. �If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid
tip. Remove with #600 wet or dry sand paper.
3. �Check for dried paint just inside the opening; remove by washing with solvent.
Heavy center pattern Fluid flow too high for atomization air.
Material flow exceeds air cap's capacity.
Spreader adjustment valve set too low.
Atomizing pressure too low.
Material too thick.
Balance air pressure and fluid flow. Increase
spray pattern width with spreader adjustment
valve.
Thin or lower fluid flow.
Adjust.
Increase pressure.
Thin to proper consistency.
Split spray pattern Atomization air pressure too high.
Fluid flow too low.
Spreader adjusting valve set too high.
Reduce at transformer or gun.
Increase fluid flow (increases gun handling
speed).
Adjust.
Jerky or fluttering
spray
*Loose or damaged fluid tip/seat.
Material level too low.
Container tipped too far.
Obstruction in fluid passage.
Dry or loose fluid needle packing nut.
Tighten or replace.
Refill.
Hold more upright.
Backflush with solvent.
Lubricate or tighten.
Unable to get round
spray
Spreader adjustment screw not seating
properly.
Air cap retaining ring loose.
Clean or replace.
Tighten.
Will not spray No air pressure at gun.
Fluid needle adjusting screw not open enough.
Fluid too heavy for gravity feed.
Check air supply and air lines, blow out gun air
passages.
Open fluid needle adjusting screw.
Thin material and/or change to larger tip size.
Paint bubbles in cup Fluid tip not tight. Tighten tip.
Fluid leaking or
dripping from cup lid
Cup lid loose.
Dirty threads on cup or lid.
Cracked cup or lid.
Tighten lid.
Clean.
Replace cup and lid.
EN06. TROUBLESHOOTING
www.binks.com77-3026-R13 (08/2025) 18 / 24
CONDITION CAUSE CORRECTION
Starved spray pattern Inadequate material flow.
Low atomization air pressure.
Back fluid adjusting screw out to first thread, or
change to larger tip size.
Increase air pressure and rebalance gun.
Excessive overspray Too much atomization air pressure.
Gun too far from work surface.
Improper stroking (arcing, gun motion too fast).
Reduce pressure.
Adjust to proper distance.
Move at moderate pace, parallel to work
surface.
Excessive fog Too much or too fast-drying thinner.
Too much atomization (air pressure.)
Remix properly.
Reduce air pressure.
Dry spray Air pressure too high.
Gun tip too far from work surface.
Gun motion too fast.
Gun out of adjustment.
Reduce air pressure.
Adjust to proper distance.
Slow down.
Adjust.
Fluid leaking from
packing nut
Packing nut loose.
Packing worn or dry.
Tighten, do not bind needle.
Replace or lubricate.
Fluid leaking or
dripping from front of
gun
Packing nut too tight.
Dry packing.
Fluid tip or needle worn or damaged.
Foreign matter in tip.
Fluid needle spring broken.
Wrong size needle or tip.
Adjust.
Lubricate.
Replace tip and needle.
Clean.
Replace.
Replace.
Fluid dripping or
leaking from bottom
of cup
Cup loose on gun.
Cup gasket worn or missing below cup.
Cup threads dirty.
Tighten.
Replace cup gasket.
Clean.
Runs and sags Too much material flow.
Material too thin.
Gun tilted on an angle, or gun motion too slow.
Adjust gun or reduce fluid flow.
Mix properly or apply light coats.
Hold gun at right angle to work and adapt to
proper gun technique.
Thin, sandy coarse
finish drying before it
flows out
Gun too far from surface.
Too much air pressure.
Improper thinner being used.
Check distance. Normally approximately 8.
Reduce air pressure and check spray pattern.
Follow paint manufacturer's mixing
instructions.
Thick, dimpled finish
orange peel
Gun too close to surface.
Too much material coarsely atomized.
Air pressure too low.
Improper thinner being used.
Material not properly mixed.
Surface rough, oily, dirty.
Check distance. Normally approximately 8.
Follow paint manufacturer's mixing
instructions.
Increase air pressure or reduce fluid flow.
Follow paint manufacturer's mixing
instructions.
Follow paint manufacturer's mixing
instructions.
Properly clean and prepare.
EN 07. MANUAL REVISIONS
www.binks.com 77-3026-R13 (08/2025)19 / 24
MANUAL CHANGE SUMMARY
Date Description Version
08/06/2025 Revised Safety section R13
03/27/2025 Rebranded to Binks R12
EN07. MANUAL REVISIONS
www.binks.com77-3026-R13 (08/2025) 20 / 24
This page intentionally left blank.
EN 07. MANUAL REVISIONS
www.binks.com 77-3026-R13 (08/2025)21 / 24
This page intentionally left blank.
EN07. MANUAL REVISIONS
www.binks.com77-3026-R13 (08/2025) 22 / 24
This page intentionally left blank.
EN 08. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
www.binks.com 77-3026-R13 (08/2025)23 / 24
REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
®
II 2 G X
