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MX44030XX-XXX Pump Manual 77-3289
- MX44030XX-XXX Pump Manual 77-3289 EN [ English ]
77-3289
MX44030XX-XXX
Pump
MX44030PU-CMH, MX44030CG-CMH, MX44030CL-CMH
MX44030PU-SMH, MX44030CG-SMH, MX44030CL-SMH
MX44030PU-CMB, MX44030CG-CMB, MX44030CL-CMB
MX44030PU-SMB, MX44030CG-SMB, MX44030CL-SMB
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
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EN
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Notified body details and role:
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
F. A. Sutter
22/04/25
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EN
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Approved body details and role: Element Materials Technology Warwick Ltd. UK. (0891)
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 20/05/25
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EN
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
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EN
-20°C @ 7bar [0.1g/m³]
Oil: 0.1mg/m³
Air Quality ISO 8573.1 Class 3.3.2
Air Inlet ¾ NSP / BSP
Upper Packing Nut Adjustment
PU
CG
Weight:
XXH
XXB
Fluid inlet connection:
Rod Surface Treatment
CMX
SMX
Plasma Nitride Coated Stainless Steel
Ceramic Coated Stainless Steel
Dirt: 5 microns
Water:
PU
CG
CL
Rod Upper Packing Seal Options
5 [127mm]
PTFE
UHMW-PE
Ceramic Filled UHMW-PE
Glass Filled PTFE
Ceramic Filled UHMW-PE
Leather
210 Bar [3045 psi]
75 kg / 165 lbs
Ceramic Filled UHMW-PE
120Nm
1 1/2 NPT
Ram Inlet
UHMW-PE
Glass Filled PTFE
Ceramic Filled UHMW-PE
Leather
PTFE
Nominal flow volume / cycle:
Maximum recommended intermittent cycle rate:Cycles/min 25
Stroke
Maximum fluid pressure:
SPECIFICATION
1 1/4 NPTFluid outlet connection:
CL
Rod Lower Packing Seal Options
0.440 l [0.12 US gal]
26.4 l/m [7.2 US gal/m]
Ratio: 30:1
Output @ 60 cycles / min:
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EN
MX44030XX-XXH
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EN
MX44030XX-XXB
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EN
The MX44030XX-XXX fluid paint pump is designed for pumping High Viscosity materials such as Mastic, PVC,
Underseals, Sound deadeners and other similar materials.
The fluid section is a ‘ROD’ type design which means the rod displaces the material and is the only wear contact
with the packings. A two-ball check valve system ensures precise, smooth volume output. Tungsten Carbide ball
seats ensure maximum operating life between servicing.
The interior design maintains high flow capacity with minimum pressure drop ensuring high efficiency; special
surface treatments provide a smooth micro surface making cleaning and flushing easier.
The piston and rod seals are the chevron type, which can be adjusted by means of a gland nut, should wear
occur, a preloaded wave spring is employed to adjust and maintain the lower chevron packing preload when
wear occurs. A built in Solvent cup cleans and lubricates the pump rod and seals to prolong working life.
The air motor also utilises the Binks quick exhaust technology to prevent air valve freezing conditions when high
cycle speeds are employed.
The air motor is furnished with an exhaust muffler to control air exhaust noise emission. An adapter kit is also
available to facilitate connection to a piped exhaust system if required.
GENERAL DESCRIPTION
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EN
This pump should be flushed with a suitable compatible solvent prior to use.
5 µm
INSTALLATION
It is recommended that a propriety 1/2 BSP Filter / Regulator is used to provide final control of the compressed
air to the air motor.
Mount the pump securely and position the pump at a convenient height to allow for maintenance, visual
observation, and periodic inspection.
The Pump Assembly must be connected to a suitable earth ground to ensure that there is no possibility of static
build up.
Attach suitable pipework or flexible hoses designed to meet the working pressure of the pump assembly
(dependent on pump ratio) to the inlet and outlet connections, e.g. 1½ Inlet/ Ram unit inlet and 1¼ Outlet.
Set the pump speed to a slow cycle rate and start the pump to remove any air from the fluid circuit. Inspect for
any air or fluid leaks.
The pump should only be run on a minimum of the below air quality
ISO 8573.1
Class 3.3.2
Air Quality
Dirt:
Water:
Oil:
-20°C @7bar (0.1g/m³)
0.1 mg/m³
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EN
NOTES
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EN
XXH XXB
1 1 1
2 3 3
3 3 3
4 3 3
5 1 1
6 2 2
7 1 1
8 2 2
9 1 1
10
11
SMB FLUID SECTION (PTFE/UHMW)
SMB FLUID SECTION (PTFE GLASS FILLED/UHMW CERAMIC
FILLED)
1
FX440CG-SMH 1
-
-
-
SMH FLUID SECTION (PTFE/UHMW)
SMH FLUID SECTION (PTFE GLASS FILLED/UHMW CERAMIC
FILLED)
SMH FLUID SECTION (LEATHER/UHMW CERAMIC FILLED)
COVER CLIP
FX440CL-SMB
FX440PU-CMH
FX440CG-CMH
FX440CL-CMH 1-
CMH FLUID SECTION (PTFE/UHMW)
CMH FLUID SECTION (PTFE GLASS FILLED/UHMW CERAMIC
FILLED)
CMH FLUID SECTION (LEATHER/UHMW CERAMIC FILLED)
SMB FLUID SECTION (LEATHER/UHMW CERAMIC FILLED) 1
-
-
193543
1
FX440 HAND GUARD
FX440 GUARD ADAPTOR
CMB FLUID SECTION (PTFE/UHMW)
CMB FLUID SECTION (PTFE GLASS FILLED/UHMW CERAMIC
FILLED)
CMB FLUID SECTION (LEATHER/UHMW CERAMIC FILLED)
ITEM PART NUMBER
QTY
164838
165100
165594
193540 LABEL
DESCRIPTION
M16
M16 x 60
A260 AIR MOTOR
RIVET
193616 TIE ROD
SPRING WASHER
CAP HEAD SCREW
104037
163938
193940
1
1
1
1
FX440CG-SMB
FX440CL-SMH 1
FX440PU-SMH
1
Pump Assembly - MX44030XX-CMH/SMH/CMB/SMB
FX440PU-CMB -
FX440CG-CMB -
-
-
-
-
1
FX440CL-CMB
FX440PU-SMB
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EN
Pump Assembly - MX44030XX-CMH/SMH/CMB/SMB
G
100Nm
50Nm
243
KEY
LOCTITE
TORQUE
GREASE
(AGMD-010)
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EN
PART NO.
192506
0114-014178
AGMD-010
DESCRIPTION REMARKS
502893 Torque 'C' Spanner Adapter Setting Tool for Packing Nut
Kluber Isoflex Topas NB 52 Grease
0114-016099 Rod Seal Lubricant Solvent-based Material*
For piped exhaust
Earth Wire
Exhaust Tube Adapter (1½ NB hose)
MXA-C13ALM5-H34 Air Control Including Hose Air Filter Regulator (0.5m Hose)
50 ml Tube
ACCESSORIES
0114-016100 Rod Seal Lubricant Water-Based Material*
*Confirm compatibility of lubricant with material supplier before use
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EN
250800
250804
CL Fluid Seal Kit
Ceramic UHMW-PE + Leather Packing Set
(XXB Pumps)
All O-rings
All Gaskets
Check Main Parts List in Air Motor & Fluid Section Manuals for details of individual Kit Contents
All O-rings
CL Fluid Seal Kit
(XXH Pumps)
Ceramic UHMW-PE + Leather Packing Set
All O-rings
(XXB Pumps)
250733
CG Fluid Seal Kit
(XXH Pumps)
Ceramic UHMW-PE + Glass Filled PTFE
Packing Set250798
All O-rings
CG Fluid Seal Kit Ceramic UHMW-PE + Glass Filled PTFE
Packing Set
PU Fluid Seal Kit
(XXB Pumps)
PTFE + UHMW-PE Packing Set
All O-rings
All Gaskets
250802
(XXH Pumps)
PTFE + UHMW-PE Packing Set
All O-rings
Pilot Valves including O-rings
PART NO. DESCRIPTION REMARKS
Air Piston Seal
Shaft Seals and Bearing
All O-rings
250647
250696
250645
QEV Cups
Air Motor Overhaul Kit.
Main Spool Valve including O-ringsControl Valve Kit
PU Fluid Seal Kit
SPARE PARTS LIST
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EN
MAINTENANCE
INSPECTION OPERATION
Maintenance schedule
Check for general air leakage and correct motor operation.
6 Month Test
Perform a pump stall test to ensure correct operation.
Perform a stall test on the pump assembly. If air is escaping through exhaust,
check air motor piston seal and QEV piston, replace as required.
12 to 36 Months (Typically 10
million pump cycles,
dependent on air quality)
Replace air piston seal.
Replace motor rod cartridge assembly.
Replace poppet assemblies.
Inspect and replace if required: Main valve
assembly parts.
Air Motor Overhaul Kit.
Control Valve Kit
Daily
Check to ensure that there is the correct type of lubricant present in the solvent
cup; this should be compatible with the material being pumped.
Ensure that the solvent cup is filled to a minimum of 1/3 capacity, with compatible
lubricant, at all times.
Confirmation from the material supplier should be sought to ensure compatibility to
prevent the risk of contamination.
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EN
Pump runs erratically
Blocked siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Replace or clean the parts as
necessary.Stuck lower ball.
Material in solvent cup. Worn or dirty upper packings.
Replace or clean upper packings as
necessary.
Pump does not stop on the down
stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump does not stop on the up stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Erratic operation of air motor, air
motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and sleeve
assembly as necessary.
Continuous air leak from the exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
PROBLEM CAUSE SOLUTION
Pump will not start
No compressed air. Check compressed air supply.
Spray tip is blocked. Clean or replace the spray tip.
TROUBLESHOOTING
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EN
NOTES
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EN
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
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EN
© 2025 Binks US, LLC. All rights reserved.
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
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