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IntelliSpray IS40 Quick Start Guide 343064
- IntelliSpray IS40 QUICK START GUIDE 343064 EN [ English ]
343064
Intellispray™ IS40
SPECIFICATIONS
Maximum Fluid Pressure 2250 PSI (155 bar)
Air Pressure Range 70-130 PSI (4.8 - 9.0 bar)
Max Fluid Temperature 200 F 94 C
Wetted Parts
Stainless Steel, Aluminum, Plated Steel,
Chemically Resistant Plastic, Chemically
Resistant O-Rings
READ BEFORE INSTALLATION. REFER TO IS40™ USERS MANUAL AND
QUICKHEAT™ HOSE MANUAL FOR COMPLETE INSTALLATION AND USE
INSTRUCTIONS.
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ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
Obey local or municipal regulations for product recycling and disposal.
ST1
QuickHeat Hose
IS40
https://carlisleft.com/en/product/is40-proportioner/
EN WARNINGS
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WARNINGS
Spray Foam equipment and materials operate under high pressure and temperature and should only be used by trained
professionals. The fluids used to create polyurethane foam insulation are hazardous. Unprotected exposure during
handling and use may cause lung, ear, and/or skin irritation, shortness of breath, sore throat, fever, and even permanent
respiratory and/or skin damage and/or sensitization. Always refer to the material Safety Data Sheets for proper handling,
transportation, storage, and disposal.
In this manual, the words WARNING, CAUTION, and NOTICE are used to emphasize important safety information as follows:
WARNING!: Indicates a hazardous
situation that, if not avoided, could
result in death or serious injury.
Notice: Indicates information
considered important but not hazard
related.
Caution!: Indicates a hazardous
situation that, if not avoided, could
result in minor or moderate injury or
equipment damage.
READ THE MANUAL Before operating this equipment, read and understand all safety, operation and
maintenance information provided in the operation manual.
TIP/CRUSH HAZARD Do not tip unit. In mobile or seismic installations be sure unit is secured to floor and
wall per instructions.
OPERATOR TRAINING All personnel must be trained before operating this equipment.
EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or
start unexpectedly and result in serious injury.
NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY
LOCK OUT/TAG-OUT Failure to de-energize, disconnect, lock out and tag-out all power sources before
performing equipment maintenance could cause serious injury or death.
AUTOMATIC EQUIPMENT Automatic equipment may start suddenly without warning.
WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye
injury or blindness.
WEAR A RESPIRATOR Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as
recommended by the fluid and solvent manufacturer’s Safety Data Sheet.
WARNING
Read and understand all the warnings in this section and elsewhere in this manual.
ENWARNINGS
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WARNINGS (cont.)
WARNING
Read and understand all the warnings in this section and elsewhere in this manual.
INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis. Do not
operate the equipment if you are uncertain about its condition.
KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been
removed.
FIRE AND EXPLOSION HAZARD Improper equipment grounding, poor ventilation, open flame or sparks
can cause a hazardous condition and result in fire or explosion and serious injury.
PROJECTILE HAZARD You may be injured by venting liquids that are released under pressure, or flying
debris.
PINCH POINT HAZARD Moving parts can crush and cut. Pinch points are basically any areas where there
are moving parts.
NOISE HAZARD You may be injured by loud noises from support equipment (generators, compressors,
transfer pumps). Hearing protection should be used.
ELECTRICAL SHOCK HAZARD Disconnect all power sources before accessing any electrical connections
in the Control Module, Fluid Modules, or Hoses. Equipment must be serviced by trained personnel only.
STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of
the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area.
Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock
and other serious injury.
TOXIC FLUID & FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the
eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
MEDICAL ALERT Any injury caused by high pressure liquid can be serious. If you are injured or even
suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert card provided with your spray equipment.
• Tell the doctor what kind of fluid you were spraying or dispensing.
• Refer to the Material Safety Data Sheet for specific information.
GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand, body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before spraying.
• Always lock the gun trigger safety when you stop spraying.
PROP 65 WARNING: This product contains chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
EN INSTALLATION
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INSTALLATION - OVERVIEW
Note: IS40™ installation requires that a QuickHeat™ hose is fully assembled and ready for connection to the IS40. See
QuickHeat Hose Manual for more information.
Installation of the IS40 should only be performed by individuals with prior knowledge of installing and servicing spray
foam equipment. Installation involves mechanical, electrical and fluid connections. Default out-of-box software settings
are usually adequate for initial system use, but can be changed by the installer to meet specific needs. Every IS40
is equipped for remote support and can be accessed by authorized IntelliSpray™ service agents to assist in system
installation, configuration, and/or service.
The following steps outline installation of the IS40. Additional details for each step are contained in the IS40 Users
manual.
1. Unpack unit and remove from shipping pallet.
2. Place unit in desired location.
3. For mobile or seismic environments make mechanical connections to floor and wall of structure.
4. Check to be sure power to the IS40 circuit is off (turn off breaker at distribution or main panel).
5. Make electrical connections inside IS40 Control Module:
5.1. For 200 - 240V system, make electrical and ground connections inside IS40 Control Module.
5.2. For 380 - 415V system, make electrical, neutral and ground connections inside IS40 Control Module.
6. Connect fully assembled QuickHeat™ hose master modem to fluid jumper hoses.
6.1. Make all hose electrical connections (EtherCat, 24VDC and power)
6.2. Connect fluid supply and recirculation hoses to A and B fluid modules.
7. Set fluid module valves to spray position for purging.
8. Close gun manifold material control valves and remove spray gun from hose.
9. Open fluid supply lines and pressurize drum pumps to provide inlet fluid pressure of 150 - 200 psi
9.1. 2:1 drum pump air pressure of 75 - 100 psi
9.2. 3:1 drum pump air pressure of 50 - 70 psi
10. Energize IS40 power circuit at distribution or main panel.
11. Turn on IS40 power switch (side of control panel). Startup screen will appear in 30 - 60 seconds..
12. If the proportioner and hoses were configured together at the factory skip steps 12.1 to 12.4
12.1. From Main Menu, open Settings > Hose Config > Settings
12.2. Select hose configuration
12.3. Press Un-pair Modems > Once completed press Pair Modems > Ensure no other IntelliSpray™ machines
are on and press Pair Modems
12.4. Scan and select a recommended communication frequency
13. Purge A and B fluid sections (and hoses if new or empty) to eliminate any air.
14. Follow Quick Start instructions to begin spraying.
WARNING
Installation of the IS40 exposes installers to high
voltages and high fluid pressures. Severe injury
or death could result from improper installation or
installation techniques.
NOTICE
The IS40 requires the use of QuickHeat™ hoses for
operation. Do not attempt to substitute any other hoses.
ENINITIAL SYSTEM BLEED
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INITIAL SYSTEM BLEED
When the proportioner and/or hoses are installed, an
initial system bleed is required to completely replace
air with fluid in the supply hoses, proportioner, and
distribution hoses. In addition, if air is introduced to
the system (e.g. running the drum pump dry) the same
procedure must be performed. If air is not removed from
the system properly, the gear pumps, pre-heaters, and/
or hose heaters can be damaged. Air pockets can also
create off-ratio conditions.
In this example the operation is shown for the B side.
The same procedure would also be used for the A side.
1. Be sure the system is in STOP state.
2. Check that supply lines, recirculation hoses, and
distribution hoses are properly connected.
3. Check the analog pressure gage on the fluid module
to be bled. Relieve pressure by turning the outlet
valve to the recirculation position. Once pressure
is relieved, turn the outlet valve back to the gun
position.
4. Set filter valve to open position and set the output
valve to spray position in the following figure.
5. Activate B side transfer pump.
6. Remove the spray gun from the hose manifold.
Secure or hold the manifold over a waste container
and open the B side material control valve to catch
the fluid. Fluid may begin flowing out of the manifold
at this point. This is acceptable.
7. After selecting Exchange Mode from the main menu:
7.1. Select Purge from the FUNCTION menu.
7.2. Select B-RES from the MATERIAL menu.
7.3. Select Off from the HEAT menu.
7.4. Select Manual from the METHOD menu.
8. Set B motor speed to 0% by pressing the - button
in the Motor Speed Widget.
WARNING
Fluid in the hoses and the proportioner may be under
high pressure. System must be depressurized prior to
performing any service function.
Filter inlet and outlet valves
Rotate to open/close
WARNING
Never activate heating when air or gas is present in the
proportioner or hoses. This can cause heater elements
to fail and may create a fire hazard.
Outlet valve in
spray position
EN INITIAL SYSTEM BLEED
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9. Press the START button.
10. Increase B motor speed by pressing the + button
in the Motor Speed Widget. Motor speeds should
be limited to 5% or less until fluid has filled the Fluid
Modules to avoid damage to the pump bearings and
internal surfaces. Once pressure starts to build, motor
speed can be increased but should remain below
50% until the distribution hoses are filled.
11. Press STOP when a steady stream of fluid flows
from the manifold and all air has been replaced with
fluid.
12. Close the B side material control valve on the gun
manifold.
13. Repeat the process for the A side.
WARNING
Never run gear pumps faster than 5% speed in
Exchange Mode when dry, and do not run for more than
10 seconds when dry at this speed. Presence of fluid in
the pump is essential to protect the bearings and seals.
ENQUICK START GUIDE
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QUICK START GUIDE
Due to the IS40’s efficient heating systems and simplified
startup process, operators will usually be ready to spray
within 10-15 minutes from powering on the system. The
following are the minimal steps involved in starting up the
IS40 with Job Reporting turned off. See the IS40 Users
Manual for additional steps required when Job Reporting
is turned on.
1. Before starting the IS40, remove all hose from the
rack and position for spraying. Be sure the drum and
pumps are on and A and B fluid module valves are
in the proper position for spraying.
2. Turn on the IS40 by rotating the power switch on the
right side of the control module clockwise to the ON
position for spraying. (indicated by the letter I)
The IS40 will display a startup screen while it
performs it's initial system checks. Once completed,
the Spray Mode screen will be displayed. The
Exchange Mode screen can be set as the default
startup screen if desired (see System Settings in the
User Manual).
3. Check the A-ISO and B-RES fluid levels using
a dip stick and enter the amount by pressing the
respective drum icon on the screen.
Selector valve in gun position,
pointed down.
Rotate valves clockwise to open
Rotate clockwise to I
Press to enter drum level.
EN QUICK START GUIDE
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4. Enter the desired pressure and temperature set
points using the on screen + and - buttons.
5. Press the START button to begin warming up the
system.
The center button will change from Start to
Warming, and the button boundary will change from
solid white to flashing green to indicate the system is
warming up.
When the center button changes from Warming to
Ready the pumps will automatically pressurize the
system to the desired set point.
6. If required, spray out any cold material in the
unheated whip, then proceed with spraying.
7. If the drums are changed, enter the new fluid level
and continue spraying.
8. If errors occur, correct the issue, then pres the
RESET button, then the START button (see step
5).
9. When finished spraying, press the STOP button.
10. To power off the unit, rotate the power switch on the
right side of the control module counter clockwise to
the OFF position (indicated by the character O).
Pressure set point
Press - to decrease + to
increase pressure.
Press - to decrease
or + to increase A
temperature.
A-side temperature
setpoint
Press - to decrease
or + to increase B
temperature.
B-side temperature
setpoint
Indicates system is
warming up
Indicates system is
ready to spray
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ENEU DECLARATION OF CONFORMITY
EN
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also
installed in accordance with any applicable local codes of practice.
Low Voltage and EMC Assessment
Executive President: Engineering and
Operations, Shoreview, MN, 55126.
USA
F. A. Sutter
6-3-25
Signed for and on behalf of
Binks US LLC:
Document Part No.
Product Description / Object of Declaration:
Fast Set Polyurethane Foams and PolyureasThis Product is designed for use with:
IntelliSpray™ Spray Foam Proportioner IS 30/IS 40
Suitable for use in hazardous area:
This Declaration of Conformity / Incorporation is
issued under the sole responsibility of the
manufacturer:
Binks US LLC.
3760 Victoria St N
Shoreview, MN 55126. USA
Protection Level: Not Applicable
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Notified body details and role: TUV SUD America Inc, 141 14th St NW,
New Brighton, MN 55112 USA. Cert Nos
NC72180349.1/NC72170911.1/NC72193266.1
INTERTEK Testing Services NA, 545 E. Algonquin Rd,
Arlington, IL 60005 USA. Cert No. 105047444MIN-004
EMC Directive 2014/30/EU
Low Voltage Directive 2014/35/EU
RoHS Directive 2011/65/EU
by complying with the following statutory documents and harmonised standards:
EN 61000-6-2:2005/AC:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments
EN 61000-6-4:2007/A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial
environments.
EN 61000-3-11:2000 (>16A) Electromagnetic compatibility (EMC) - Part 3-11: Limits - Limitation of voltage changes, voltage
fluctuations and flicker in public low-voltage supply systems
EN 61000-3-12:2011 (>16A) Electromagnetic compatibility (EMC) - Part 3-12: Limits - Limits for harmonic currents produced by
equipment connected to public low-voltage systems with input current.
UL 61010-1:2012 Ed.3+R:2019/CSA C22.2#61010-1-12:2012 Ed.3+U1;U2;A1 Electrical Equipment for Measurement, Control, and
Laboratory Use; Part 1: General Requirements
UL 61010-2-051:2019 Ed.4/CSA C22.2#61010-2-051:2019 Ed.4 Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use – Part 2- 051: Particular Requirements for Laboratory Equipment for Mixing and Stirring
UL 61010-2-010:2019 Ed.4/CSA C22.2#61010-2-010:2019 Ed.4 Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use - Part 2-010: Particular Requirements for Laboratory Equipment for the Heating of Materials
EN 63000: 2018 Technical documentation for the assessment according to REACH
EN 60204-1:2018 Safety of Machinery. Electrical equipment of machines
FCC 47 CFR Part 15-Radio Frequency Devices, Subpart B – Unintentional Radiators
ICES-001, Issue 5:2020 Class A Industrial, Scientific, and Medical (ISM) Equipment
EU Declaration of Conformity
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EN EU DECLARATION OF CONFORMITY
Ref. Certif. No.
US/9719/ITS-A1
IEC SYSTEM FOR MUTUAL RECOGNITION OF TEST CERTIFICATES FOR ELECTRICAL EQUIPMENT (IECEE) CB
SCHEME
CB TEST CERTIFICATE
Product
Name and address of the applicant
Name and address of the manufacturer
Name and address of the factory
Ratings and principal characteristics
Trademark / Brand (if any)
Customer's Testing Facility (CTF) Stage used
Model / Type Ref.
Additional information (if necessary may also be
reported on page 2)
A sample of the product was tested and found to be in
conformity with
As shown in the Test Report Ref. No. which forms part
of this Certificate
Note: When more than one factory, please report on page 2
IntelliSpray Spray Foam Proportioner
Binks US LLC
3760 Victoria St. N.
Shoreview, MN, 55126
United States of America
Binks US LLC
3760 Victoria St. N.
Shoreview, MN, 55126
United States of America
Binks US LLC
3760 Victoria St. N.
Shoreview, MN, 55126
United States of America
Additional information on page 2
IS30: 200-240Vac, 67A, 50/60Hz, 3 Phase
IS40: 200-240Vac, 78A, 50/60Hz, 3 Phase
Binks // IntelliSpray
CTF Stage 1
IS30, IS40
A1: Updated Applicant, Manufacturer & Factory Information. Also Updated
Trademark & Marking Labels. Original Certificate Issued: 12/14/2022
Additional information on page 2
IEC 61010-1:2010/AMD1:2016, IEC 61010-2-010:2019, IEC
61010-2-051:2018
Comments:
Refer to the Test Report for the Summary of Compliance with National
Deviations
105047444MIN-001, 105047444MIN-002, 105047444MIN-003
Intertek Testing Services NA, Inc.
545 E. Algonquin Road , Arlington Heights
IL 60005
United States of America
Date: 2025-07-08 Signature: Matt Snyder
This CB Test Certificate is issued by the National Certification Body
page 1 of 1
ENMANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
11/07/2025 Updated formating to Binks 2025 standard. Updated max pressure to 2250 PSI. E
XX MANUAL REVISIONS
EN WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
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REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
Europe, Africa, Middle East Tel: +4401202571111
India marketingroa@binks.com
China Tel: +862133730108
Korea Tel: +82313663303
Japan Tel: +81457856421
Australia Tel: +61085257555
WARRANTY PAGE
EN
Binks is a global leader in innovative finishing technologies.
Binks reserves the right to modify equipment specifications without prior notice.
Binks®, DeVilbiss® and Ransburg® are registered trademarks of Binks US, LLC.
©2025 Binks US, LLC. All rights reserved.
