Resource Library
Ransburg – MCV 2 – Service Manual – CS-02-01.11
- Ransburg - MCV 2 - Service Manual - CS-02-01.11 [ English ]
CS-02-01.11
(Replaces CS-02-01.10)
JANUARY - 2017
Ransburg
COLLET SERIES
MODULAR COLOR CHANGER
MCV
IMPORTANT: Before using this equipment,
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
Service Manual Price: $50.00 (U.S.)
MODELS:
A10800-XX Metric
A11077-XX English
NOTE: This manual has been changed from revision CS-02-01.10 to revision CS-02-01.11.
Reasons for this change are noted under Manual Change Summary on page 58
of this manual.
CS-02-01.11
MCV 2 Collet Series Color Changer - MANUAL CHANGES
CS-02-01.11
MCV 2 Collet Series Color Changer - CONTENTS
(Continued On Next Page)
SAFETY: 1-5
INTRODUCTION: 6-17
INSTALLATION: 18
OPERATION: 19-20
MAINTENANCE: 21-26
PARTS IDENTIFICATION: 27-57
CONTENTS
Safety Precautions ................................................................................................................................... 1
Hazards / Safeguards ............................................................................................................................... 2
Descriptions ...............................................................................................................................................6
Specifications.............................................................................................................................................7
Regulator Performance..............................................................................................................................8
MCV 2 Assemblies (Metric) / Parts List......................................................................................................9
MCV 2 Model Identification (Metric) / Parts List.........................................................................................11
MCV 2 Assemblies (English) / Parts List....................................................................................................14
MCV 2 Model Identification (English) / Parts List.......................................................................................15
MCV 2 Installation Prodedures .................................................................................................................. 18
Operating ....................................................................................................................................................19
Dimensions - Metric (English) and Proposed Hook-Up For 8-Colors ..............................................................20
General Maintenance ................................................................................................................................21
Removing And Reinstalling A Valve Block From Stack ..............................................................................22
Regulator Disassembly / Reassembly Procedure .....................................................................................24
Test And Checkout Procedure For Color Changer ....................................................................................25
A10800 (Metric) and A11077 (English) MCV 2 Color Changer Assemblies / Parts List............................ 27
A10717 (Metric) and A11080 (English) Bell / Block Wash Assemblies / Parts List.................................... 33
A11788 Bell / Block Wash Assembly (Metric) Parts List............................................................................ 34
A11080 Bell / Block Wash Assembly (English) Parts List.......................................................................... 35
A10727 (Metric) and A10953 (English) 2-Color Valve -Circulating Assembly / Parts List......................... 36
A10726 (Metric) and A10954 (English) 2-Color Valve - Daisy Chain / Parts List...................................... 38
A10733 (Metric) and A10955 (English) 2-Color Valve - Dead Head / Parts List........................................ 40
A10729 (Metric) and A10960 (English) 4-Color Valve - Circulating Assembly / Parts List........................ 42
CS-02-01.11
MCV 2 Collet Series Color Changer - CONTENTS
PARTS IDENTIFICATION (Cont.): 47-56
WARRANTY POLICIES: 57
Limited Warranty .......................................................................................................................57
A10728 (Metric) and A10961 (English) 4-Color Valve - Daisy Chain Assembly / Parts List..................44
A10732 (Metric) and A10962 (English) 4-Color Valve - Dead Head Assembly / Parts List...................46
A10725 Regulator Assembly / Parts List...............................................................................................48
A10720-01/02 Flow Meter Block Assembly / Parts List.........................................................................50
A10826-XX Stand Alone Bell / Block Wash Assembly (Metric & English) / Parts List...........................51
A10827-00 Stand Alone Regulator Assembly / Parts List.....................................................................52
A10828-XX Stand Alone Flow Meter Assembly (RF-1 Fiber Optic) / Parts List....................................53
A10999-00 Stand Alone Flow Meter Assembly (AW) / Parts List..........................................................54
78949-00 Valve and 77367-00 Seat Replacement Parts......................................................................55
77620-00 Valve Plug Kit (Optional).......................................................................................................55
Recommended Spare Parts..................................................................................................................56
CONTENTS (Cont.)
1CS-02-01.11
MCV 2 Collet Series Color Changer - SAFETY
W A R N I N G!
W A R N I N G!
�� The user MUST read and be familiar with
the Safety Section in this manual and the
Ransburg safety literature therein identified.
�� This equipment is intended to be used by
trained personnel ONLY.
�� This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should
be taken to ensure that the WARNINGS and
safety requirements for operating and servicing
the equipment are followed. The user should be
aware of and adhere to ALL local building and fire
codes and ordinances as well as NFPA-33 AND
EN 50176 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards,
prior to installing, operating, and/or servicing this
equipment.
�� The hazards shown on the following pages
may occur during the normal use of this equipment.
Please read the hazard chart beginning on page 2.
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any Ransburg
electrostatic coating system, read and understand all of the
technical and safety literature for your Ransburg products.
This manual contains information that is important for
you to know and understand. This information relates
to USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we
use the following symbols. Please pay particular attention
to these sections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the
procedure in progress.
While this manual lists standard specifications and
service procedures, some minor deviations may be found
between this literature and your equipment. Differences
in local codes and plant requirements, material delivery
requirements, etc., make such variations inevitable.
Compare this manual with your system installation
drawings and appropriate Ransburg equipment manuals
to reconcile such differences.
Careful study and continued use of this manual will provide
a better understanding of the equipment and process,
resulting in more efficient operation, longer trouble-free
service and faster, easier troubleshooting. If you do not
have the manuals and safety literature for your Ransburg
system, contact your local Ransburg representative or
Ransburg.
SAFETY
Return To Contents
2CS-02-01.11
MCV 2 Collet Series Color Changer - SAFETY
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate
operation and maintenance
procedures will cause a fire
hazard.
Protection against inadvertent
arcing that is capable of
causing fire or explosion is lost
if any safety interlocks are
disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
Fire extinguishing equipment must be present in
the spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be
turned off prior to cleaning, flushing or maintenance.
When using solvents for cleaning:
• Those used for equipment flushing should have
flash points equal to or higher than those of the
coating material.
• Those solvents used for general cleaning must
have a flash point at minimum of 15°C (27°F)
greater than the ambient temperature. It is the
end user’s responsibility to insure this condition
is met.
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, country, and local
codes. In addition, ventilation must be maintained
during cleaning operations using flammable or
combustible solvents.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between
the parts being coated and the applicator. A
distance of 1 inch for every 10KV of output
voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but
only as instructed.
Non-factory replacement parts or unauthorized
equipment modifications may cause fire or injury.
If used, the key switch bypass is intended for use
only during setup operations. Production should
never be done with safety interlocks disabled.
Never use equipment intended for use in
waterborne installations to spray solvent
based materials.
The paint process and equipment should be
set up and operated in accordance with NFPA-
33, NEC, OSHA, local, country, and European
Health and Safety Norms.
Return To Contents
3CS-02-01.11
MCV 2 Collet Series Color Changer - SAFETY
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Improper or inadequate
operation and maintenance
procedures will cause a
fire hazard.
Protection against inadvertent
arcing that is capable of
causing fire or explosion is lost
if any safety interlocks are
disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between
the parts being coated and the applicator. A
distance of 1 inch for every 10KV of output voltage
is required at all times.
Unless specifically approved for use in hazardous
locations, all electrical equipment must be located
outside Class I or II, Division 1 or 2 hazardous
areas, in accordance with NFPA-33.
Test only in areas free of flammable or combustible
materials.
The current overload sensitivity (if equipped)
MUST be set as described in the corresponding
section of the equipment manual. Protection
against inadvertent arcing that is capable
of causing fire or explosion is lost if the current
overload sensitivity is not properly set.
Frequent power supply shutdown indicates a
problem in the system which requires correction.
Always turn the control panel power off prior
to flushing, cleaning, or working on spray
system equipment.
Before turning high voltage on, make sure no
objects are within the safe sparking distance.
Ensure that the control panel is interlocked
with the ventilation system and conveyor in
accordance with NFPA-33, EN 50176.
Have fire extinguishing equipment readily
available and tested periodically.
Improper operation or
maintenance may create
a hazard.
Personnel must be properly
trained in the use of this
equipment.
Personnel must be given training in accordance
with the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be read
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codes governing ventilation, fire protection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms and
your insurance company requirements.
General Use and
Maintenance
Spray Area Explosion Hazard
Return To Contents
4CS-02-01.11
MCV 2 Collet Series Color Changer - SAFETY
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
charge on ungrounded objects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materials and cause a fire
or explosion.
Parts being sprayed and operators in the spray
area must be properly grounded.
Parts being sprayed must be supported
on conveyors or hangers that are properly
grounded. The resistance between the part
and earth ground must not exceed 1 meg ohm.
(Refer to NFPA-33.)
Operators must be grounded. Rubber
soled insulating shoes should not be worn.
Grounding straps on wrists or legs may be
used to assure adequate ground contact.
Operators must not be wearing or carrying any
ungrounded metal objects.
When using an electrostatic handgun, operators
must assure contact with the handle of the
applicator via conductive gloves or gloves with
the palm section cut out.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES REGARDING
PROPER OPERATOR GROUNDING.
All electrically conductive objects in the spray
area, with the exception of those objects
required by the process to be at high voltage,
must be grounded. Grounded conductive
flooring must be provided in the spray area.
Always turn off the power supply prior to
flushing, cleaning, or working on spray system
equipment.
Unless specifically approved for use in
hazardous locations, all electrical equipment
must be located outside Class I or II, Division
1 or 2 hazardous areas, in accordance with
NFPA-33.
Avoid installing an applicator into a fluid system
where the solvent supply is ungrounded.
Do not touch the applicator electrode while it
is energized.
Electrical Discharge
Return To Contents
5CS-02-01.11
MCV 2 Collet Series Color Changer - SAFETY
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
High voltage equipment is
utilized in the process. Arcing
in the vicinity of flammable or
combustible materials may
occur. Personnel are exposed
to high voltage during operation
and maintenance.
Protection against inadvertent
arcing that may cause a fire or
explosion is lost if safety circuits
are disabled during operation.
Frequent power supply shut-
down indicates a problem in
the system which requires
correction.
An electrical arc can ignite
coating materials and cause a
fire or explosion.
Unless specifically approved for use in
hazardous locations, the power supply, control
cabinet, and all other electrical equipment must
be located outside Class I or II, Division 1 and
2 hazardous areas in accordance with NFPA-33
and EN 50176.
Turn the power supply OFF before working on
the equipment.
Test only in areas free of flammable or
combustible material.
Testing may require high voltage to be on, but
only as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no
objects are within the sparking distance.
Electrical DischargeElectrical
Equipment
Certain materials may be
harmful if inhaled, or if there is
contact with the skin.
Follow the requirements of the Safety Data Sheet
supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the
air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a
chance of inhaling sprayed materials. The mask
must be compatible with the material being
sprayed and its concentration. Equipment must
be as prescribed by an industrial hygienist or
safety expert, and be NIOSH approved.
Chemical HazardToxic Substances
Spray applicators require that aluminum inlet
fittings be replaced with stainless steel.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators,
triggering valves, etc. Halogenated hydrocarbon
solvents must never be used with aluminum
equipment during spraying, flushing, or cleaning.
Read the label or data sheet for the material you
intend to spray. If in doubt as to whether or not
a coating or cleaning material is compatible,
contact your coating supplier. Any other type of
solvent may be used with aluminum equipment.
Halogenated hydrocarbon
solvents for example:
methylene chloride and
1,1,1,-Trichloroethane are
not chemically compatible
with the aluminum that
might be used in many
system components. The
chemical reaction caused
by these solvents reacting
with aluminum can become
violent and lead to an
equipment explosion.
Explosion Hazard —
Incompatible Materials
Spray Area
Return To Contents
INTRODUCTION
DESCRIPTIONS
The MCV 2 Collet Series Modular Color Changer
is a material valve stack used to control material
flow to an applicator or other material supply
equipment. The stack assembly is made up of
several sub-assembled stacks which are then
connected together. The assemblies are available
in both Metric and English tube sizes.
A description of stacks are as follows:
• Bell Wash Module - This may be attached to
the main stack.
• Stand-Alone Bell Wash Module - These may
be mounted separately away from the stack
assembly. An external outlet port is included to
provide a connection to an applicator or other
such device.
• Two and Four Color Block Modules. Both
available in 3 styles: Circulating, Daisy Chain,
and Dead Head.
• Inline DR-2 Regulator with performance matching
the industry standard Ransburg DR-1 Regulator.
• Flow Meter Module for use with bottom ported
fluid flow meters.
The 78949-00 microvalve was designed to trigger
up to 2-million cycles. The fluid and air sections are
separated by a weep port to prevent contamination
between air and fluid.
6CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
Return To Contents
SPECIFICATIONS
Electrical/Physical
7CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
Operating Pressure:
Fluid: 300 psi maximum (20.68 bar)
Air: 100 psi maximum (7 bar)
Fluid Tube Metric:
(Inlet) 10mm ODT
(Circulation) 8mm ODT
(Bell wash) 6mm & 8mm ODT
Fluid Tube English:
(Inlet) 3/8-inch ODT
(Circulation) 5/16-inch ODT
(Bell wash) 5/16-inch ODT
Air Tube English / Metric:
(Actuation) 5/32-inch (4mm) ODT Inlet
Air Actuating Pressure: 75-120 psi (5.2-8.3 bar)
Maximum Number of Colors: 32
Construction Materials: Stainless Steel / UHMW
DR-2 Regulator
Air Pressures: Variable by Control (Manual or Automatic) 100 psi (7 bar max.)
Fluid Input: 300 psi (20.7 bar max.) (10 psi min. above output pressure)
Fluid Output: Variable by Regulator Ratio
Pneumatic Connections
Air Pilot: 1/8-inch NPT (F) Thread (Cap) #10-32 (F) Thread (Plate)
Volume of Paint Held Within Regulator: 5 cc
Return To Contents
Figure X
Figure Y
REGULATOR PERFORMANCE
The A10725 regulator performance matches that of
the stand-alone DR-1. Figures X and Y show the
performance curves associated with the A10725
regulator.
8CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0 10 20 30 40 50 60 70 80 90 100
1/8 Orifice
3/32 Orifice
1/16 Orifice
Adjustment Sensitivity-DR-2 Regulator
Pilot Pressure vs. Flow Rate 100 psig inlet
22 Sec Ford #4 Viscosity
Pilot Pressure (psig)
Fl
ow
R
at
e
(c
c/
m
in
)
100 psig inlet
200 psig inlet
300 psig inlet
Pilot Pressure (psig)
Fl
ow
R
at
e
(c
c/
m
in
)
Adjustment Sensitivity-DR-2 Regulator
.093 Feed Tube
22 Sec Ford #4 Viscosity
1200
1000
800
600
400
200
0
0 10 20 30 40 50 60 70 80 90 100
Return To Contents
MCV 2 COLOR CHANGER
ASSEMBLIES
The following is for color changer assemblies.
Please reference selection chart for the changer
assembly number.
Figure 1: Color Changer Assemblies
9CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
Return To Contents
1 A10711-00 Assembly, Plate, Closed End 1
2 See Table C - Z Assembly, Bell/Block Wash See Table C - E
3 See Table B - R Assembly, 2-Color Valve Circulating See Table AA - F
4 See Table B - S Assembly, 4-Color Valve Circulating See Table AA - G
5 See Table V - X Assembly, Regulator See Table V - T
6 See Table D - BB Assembly, Flow Meter Block See Table D - H
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - K Flow Meter See Table D - J
9 78069-00 Fluid Regulator Inlet Tube See Table W - N
10 77957-00 Retaining Clip, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - L Fluid Regulator See Table W - M
15 78098-00 Adapter 1/8 NPT (M) X 3/8 NPS (M) See Table W - P
16 A10756-00 Tool, Valve Removal 1
17 78078-00 Tool, Retaining Clip Removal 1
18 A10766-00 Tool, Valve Seat Removal 1
19 (Not Used) ---- --
20 A10758-00 Tool, Hose Removal 1
(Tool Items #16, 17, 18, and 20 are included with each assembly.)
10CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
Item # Part # Description Qty
MCV 2 COLOR CHANGER ASSEMBLIES - PARTS LIST (METRIC)
(Figure 1)
Return To Contents
11CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
MCV 2 COLOR CHANGER ASSEMBLIES
MODEL IDENTIFICATION (METRIC)
When ordering, use A10800-AA, B, C, D, V, W, or Y as indicated by Tables AA, B, C, D, V, W and Y.
Seven (7) characters must follow the basic part number, for example:
A10800 - 06 3 0 2 1 2 1
TABLE Y, FIBER OPTIC CABLE LENGTH
TABLE W, OUTLET - FLUID REGULATOR RATIO
TABLE V, INLINE - FLUID REGULATOR OPTION
TABLE D, FLOW METER TYPE
TABLE C, BELL/BLOCK WASH OPTIONS
TABLE B, STYLE OF COLOR VALVES
TABLE AA, QUANTITY OF COLOR VALVES
BASIC PART NUMBER
(Continued on next page)
00 0-Color - Color Changer 0 0
02 2-Color - Color Changer 1 0
04 4-Color - Color Changer 0 1
06 6-Color - Color Changer 1 1
08 8-Color - Color Changer 0 2
10 10-Color - Color Changer 1 2
12 12-Color - Color Changer 0 3
14 14-Color - Color Changer 1 3
16 16-Color - Color Changer 0 4
18 18-Color - Color Changer 1 4
20 20-Color - Color Changer 0 5
22 22-Color - Color Changer 1 5
24 24-Color - Color Changer 0 6
26 26-Color - Color Changer 1 6
28 28-Color - Color Changer 0 7
30 30-Color - Color Changer 1 7
32 32-Color - Color Changer 0 8
Dash No. Description GF
TABLE AA - QUANTITY OF COLOR VALVES (METRIC)
Return To Contents
12CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
(Continued on next page)
1 Circulating 8x10mm A10727-00 A10729-00
2 Daisy Chain A10726-00 A10728-00
3 Dead Head A10733-00 A10732-00
4 Circulating 10x10mm A13930-00 A13932-00
Dash No. Description R
TABLE B - STYLE OF COLOR VALVES (METRIC)
S
Dash No. Description E Z
TABLE C - BELL / BLOCK WASH OPTION (METRIC)
0 No Bell / Block Wash 0 0
1 With Both Bell / Block Wash, 8mm 1 A10717-02
2 With Block Wash Only, 8mm 1 A10717-01
3 With Both Bell/Block Wash, 6mm 1 A11788-02
4 With Block Wash Only, 6mm 1 A11788-01
Dash No. Description K BB
TABLE D - FLOW METER TYPE (METRIC & ENGLISH)
0 No Flow Meter 0 0 0 0
1 Block With Flow Meter Kit Attached 1 1 CC A10720-01
2 Block With No Flow Meter Kit 1 0 0 A10720-01
H J
Dash No. Description X T
TABLE V - INLINE - FLUID REGULATOR OPTION (METRIC & ENGLISH)
0 No Outlet Regulator - 0
1 DR-2 - 1:1 Ratio A10725-01 1
2 DR-2 - 1:2 Ratio A10725-02 1
3 DR-2 - 1:3 Ratio A10725-03 1
4 DR-2 - 1:4 Ratio A10725-04 1
5 DR-2 - 1:6 Ratio A10725-06 1
6 DR-2 - 1:8 Ratio A10725-08 1
7 DR-2 - 1:10 Ratio A10725-10 1
Return To Contents
13CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
(Continued on next page)
0 No Outlet Regulator - - - 0 0 0
1 DR-1 - 1:1 Ratio 74151-11 1 1 1
2 DR-1 - 1:2 Ratio 74151-01 1 1 1
3 DR-1 - 1:3 Ratio 74151-06 1 1 1
4 DR-1 - 1:4 Ratio 74151-02 1 1 1
5 DR-1 - 1:6 Ratio 74151-03 1 1 1
6 DR-1 - 1:8 Ratio 74151-04 1 1 1
7 DR-1 - 1:10 Ratio 74151-05 1 1 1
Dash No. Description N PL M
TABLE W - OUTLET - FLUID REGULATOR RATIO (METRIC & ENGLISH)
0 No Flow Meter - -
1 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-10 10 Ft.
2 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-15 15 Ft.
3 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-30 30 Ft.
4 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-45 45 Ft.
5 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-60 60 Ft.
6 Flow Meter, F.O. Sensor, Fiber Optic Cable A13420-100 100 Ft.
Dash No. Description CC Fiber Optic Cable Length
TABLE Y - FLOW METER KIT/FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
Return To Contents
14CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
(Tool Items #16, 17, 18, and 20 are included with each assembly.)
Item # Description
1 A10711-00 Assembly, Plate, Closed End 1
2 See Table C - Z Assembly, Bell/Block Wash See Table C - E
3 See Table B - R Assembly, 2-Color Valve Circulating See Table AA - F
4 See Table B - S Assembly, 4-Color Valve Circulating See Table AA - G
5 See Table V - X Assembly, Regulator See Table V - T
6 See Table D - Y Assembly, Flow Meter Block See Table D - H
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - K Flow Meter See Table D - J
9 78069-00 Fluid Regulator Inlet Tube See Table W - N
10 77957-00 Retaining Clip, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - L Fluid Regulator See Table W - M
15 78098-00 Adapter 1/8 NPT (M) X 3/8 NPS (M) See Table W - P
16 A10756-00 Tool, Valve Removal 1
17 78078-00 Tool, Retaining Clip Removal 1
18 A10766-00 Tool, Valve Seat Removal 1
19 (Not Used) ---- --
20 A10758-00 Tool, Hose Removal 1
MCV 2 COLOR CHANGER ASSEMBLIES - PARTS LIST (ENGLISH)
(Figure 1)
Part # Qty
Return To Contents
15CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
MCV 2 COLOR CHANGER ASSEMBLIES
MODEL IDENTIFICATION (ENGLISH)
When ordering, use A11077-AA, B, C, D, V, W, or BB as indicated by Tables AA, B, C, D, V, W and BB.
Seven (7) characters must follow the basic part number, for example:
A11077 - 06 3 0 2 1 2 1
TABLE BB, FIBER OPTIC CABLE LENGTH
TABLE W, OUTLET - FLUID REGULATOR RATIO
TABLE V, INLINE - FLUID REGULATOR OPTION
TABLE D, FLOW METER TYPE
TABLE C, BELL/BLOCK WASH OPTIONS
TABLE B, STYLE OF COLOR VALVES
TABLE AA, QUANTITY OF COLOR VALVES
BASIC PART NUMBER
(Continued on next page)
00 0-Color - Color Changer 0 0
02 2-Color - Color Changer 1 0
04 4-Color - Color Changer 0 1
06 6-Color - Color Changer 1 1
08 8-Color - Color Changer 0 2
10 10-Color - Color Changer 1 2
12 12-Color - Color Changer 0 3
14 14-Color - Color Changer 1 3
16 16-Color - Color Changer 0 4
18 18-Color - Color Changer 1 4
20 20-Color - Color Changer 0 5
22 22-Color - Color Changer 1 5
24 24-Color - Color Changer 0 6
26 26-Color - Color Changer 1 6
28 28-Color - Color Changer 0 7
30 30-Color - Color Changer 1 7
32 32-Color - Color Changer 0 8
Dash No. Description GF
TABLE AA - QUANTITY OF COLOR VALVES (ENGLISH)
Return To Contents
16CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
1 Circulating A10953-00 A10960-00
2 Daisy Chain A10954-00 A10961-00
3 Dead Head A10955-00 A10962-00
Dash No. Description R
TABLE B - STYLE OF COLOR VALVES (ENGLISH)
S
Dash No. Description E Z
TABLE C - BELL / BLOCK WASH OPTION (ENGLISH)
0 No Bell / Block Wash 0 -
1 With Both Bell / Block Wash 1 A11080-02
2 With Block Wash Only 1 A11080-01
Dash No. Description K Y
0 No Flow Meter 0 0 0 0
1 Block With AW Flow Meter Attached - Consult
your Sales Rep. for Pick-Up Sensor Selection 1 1 See Table BB - CC A10720-01
3 AW Block With No Flow Meter 1 0 0 A10720-01
H J
TABLE D - FLOW METER TYPE / FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
0 No Outlet Regulator - 0
1 DR-2 - 1:1 Ratio A10725-01 1
2 DR-2 - 1:2 Ratio A10725-02 1
3 DR-2 - 1:3 Ratio A10725-03 1
4 DR-2 - 1:4 Ratio A10725-04 1
5 DR-2 - 1:6 Ratio A10725-06 1
6 DR-2 - 1:8 Ratio A10725-08 1
7 DR-2 - 1:10 Ratio A10725-10 1
Dash No. Description X T
TABLE V - INLINE - FLUID REGULATOR OPTION (METRIC & ENGLISH)
Return To Contents
17CS-02-01.11
MCV 2 Collet Series Color Changer - INTRODUCTION
Grounding of the Color Changer
For safety, the color changer MUST be grounded. Using
a 12-gauge wire, ground the output plate of the color
changer to a true earth ground. Using an ohmmeter,
check for ground, testing the earth ground to the outlet.
The resistance should be 10 ohms or less.
Figure 2: Grounding the Color Changer
0 No Flow Meter - -
1 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-10 10 Ft.
2 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-15 15 Ft.
3 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-30 30 Ft.
5 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-45 45 Ft.
4 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-60 60 Ft.
6 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-100 100 Ft.
Dash No. Description CC Fiber Optic Cable Length
TABLE BB - FLOW METER KIT/FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
0 No Outlet Regulator - - - 0 0 0
1 DR-1 - 1:1 Ratio 74151-11 1 1 1
2 DR-1 - 1:2 Ratio 74151-01 1 1 1
3 DR-1 - 1:3 Ratio 74151-06 1 1 1
4 DR-1 - 1:4 Ratio 74151-02 1 1 1
5 DR-1 - 1:6 Ratio 74151-03 1 1 1
6 DR-1 - 1:8 Ratio 74151-04 1 1 1
7 DR-1 - 1:10 Ratio 74151-05 1 1 1
Dash No. Description N PL M
TABLE W - OUTLET - FLUID REGULATOR RATIO (METRIC & ENGLISH)
W A R N I N G!
�� The color changer MUST be properly
grounded. Proper grounding (as described
below) will prevent static charge buildup and
possible discharge from the color changer.
Return To Contents
Example: To calculate the footprint of an 6-Color MCV
Assembly:
3/4 (End Plate) + 2-3/8 (purge assembly) +
3-11/16 (6-color valve assembly) + 3/4 (output
assembly) = 7-9/16
Mounting the Color Changer
There are two mounting configurations as follows:
(Reference Figure 4)
1 5/16 clearance holes for flush mounting
to the booth wall.
2 1/4 x 20 threaded holes in the
end blocks.
INSTALLATION
Figure 3: Calculate Footprint
MCV 2 INSTALLATION
PROCEDURES
Determine Location for Color Changer
The color changer should be located as close as
possible to the spray device in order to save paint
and solvent with a color changer. If possible, use an
enclosure to protect the color changer from airborne
paints and solvents.
Calculate Footprint of Color Changer
(See Figure 3)
To calculate the footprint of the color changer add:
• The dimension of the end plate
• The dimension of the purge assembly
• The dimension(s) of the module(s) used to
create the desired number of color valves
• The dimension of the regulator
and flowmeter
• The dimension of the output assembly
D
Figure 4: Mounting Configurations Footprint
18CS-02-01.11
MCV 2 Collet Series Color Changer - INSTALLATION
A
B
C
E
Return To Contents
OPERATION
OPERATING
Modules may be added or removed from the
assembly as desired; the user need only purchase
the appropriately sized changer. If, for instance, the
number of required materials increases, the changer
can be expanded by adding more modules. Also, each
module can be individually serviced. Recommended
for use with waterborne or solventborne paints.
Figure 5a shows Typical Color Changer Schematics
to prevent back flow of material. Figure 5b shows
Typical Bell Wash or Stack Purge Flow Schematics.
Figure 5a: Color Changer Schematics
19CS-02-01.11
MCV 2 Collet Series Color Changer - OPERATION
Figure 5b: Typical Bell Wash or Stack
Purge Flow Schematics
Return To Contents
DIMENSIONS - METRIC (ENGLISH) & PROPOSED
HOOK-UP FOR 8-COLORS
20CS-02-01.11
MCV 2 Collet Series Color Changer - OPERATION
Return To Contents
MAINTENANCE
Figure 7: Seat Removal
Figure 6: Valve Removal
GENERAL MAINTENANCE
Value and Seat Removal
To remove the valve for any reason, insert the four
(4) prongs from the tool into the holes on the top the
Microvalve. Using a 1/2 socket, adjustable wrench,
or a combination box open-end wrench, turn count-
er-clockwise to remove the valve.
To remove the seat, insert the seat removal tool into the
seat and turn counter-clockwise using a 3/8 socket, ad-
justable wrench, or combination box open-end wrench.
21CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
To reinstall, tighten the valve seat first using the tool by
hand. Then using a torque wrench with a 3/8’ socket,
tighten the seat in place, clockwise in direction to 15
to 20 lbs.•in torque.
Figure 8: Reinstall Valve and Seat
W A R N I N G!
NOTE
NOTE
NOTE
�� Prior to servicing the unit, ensure that all fluid
pressure is relieved to atmosphere. A solvent purge
should be performed if possible.
�� When replacing or repairing any components
in this system, before reassembling, apply a light
coat of food grade petroleum jelly to all o-rings.
�� The following procedure allows valve and/or
seat removal without removing the valve slice from
the assembly.
�� Not using a torque wrench for seat installation
may cause permanent damage to the seat pocket of
the valve block.
Return To Contents
Tube Insertion
Prior to inserting the tube, remove the red clip under
the collet. Insert the tube into the stack collet by grasp-
ing the tube about 2-4-inches from the end. Press
the tube all the way down in the collet until it cannot
be pressed any further, THE TUBE MUST PASS BY
BOTH O-RINGS. Each tube must be inserted into
its mating collet to the proper depth as shown in the
chart below. With the tube inserted, pull the collet up
enough to slide the clip under the collet.
Figure 9: Microvalve Installation
To install the Microvalve, tighten the valve into the
pocket using the provided tool and a 1/2 wrench or
socket clockwise till the valve has just about seated.
Then using a torque wrench tighten to 15-20 lbs.•in.
10mm or 3/8 19.0mm or 3/4
8mm or 5/16 17.5mm or 11/16
6mm 19.8mm or 25/32
4mm or 5/32 16.0mm or 5/8
Tube OD Tube Depth
22CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
Tube Removal
The 4mm trigger line tubes may be removed by hand
by pushing on the collet while pulling out the tube. A
tool is required to remove both the 8mm and 10mm
tubes. To remove the 8mm tube, use the white end
of the tool, and for the 10mm tube use the black end.
First remove the red clips then press the tool against
the collet in the block. With the collet pushed in, pull
out the tube that is being removed (see Figure 10).
Figure 10: Tube Removal
REMOVING AND
REINSTALLING A VALVE
BLOCK FROM A STACK
1. Ensure all pressure is bled off the system. If possible,
flush the block with appropriate solvent.
2. Using the clip removal tool (78078-00), push on the
installed locking clip with the V cut as shown in
Figure 11.
W A R N I N G!
CAUTION!
�� Be careful not to cross thread the parts when
reassembling as this could cause permanent
damage to block.
�� Prior to servicing the unit, ensure that all fluid
pressure is relieved to atmosphere. A solvent
purge should be performed if possible.
Return To Contents
Figure 11: 78078-00 Clip Removal Tool
3. Push the locking clips out of the locking slots.
4. Loosen and remove any mounting bolts holding the
stack in place.
5. Carefully pull the stack assembly ends apart and
remove the valve block.
6. Replace the valve slice, push the assembly together
and insert the locking clips.
23CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
Figure 12: Regulator Disassembly/Reassembly Procedure
W A R N I N G!
�� Be careful of residual fluid pressure or solvent
pressure in the line. Cover the area where the
valve slice is being removed to prevent any
solvent or paint from spraying on you.
Return To Contents
5. Add plate [13], upper diaphragm [6], and lid [14
Tighten the eight (8) screws [16] in a cross pat-
tern to 10 lbs•in. Then follow by tightening each
screw in a circular pattern to 20 lbs•in.
1. Install all removed o-rings [9] and [4] on the i n -
sert and the seat. Push the seat [5] into the insert
(straight in) using an arbor press if possible.
2. Insert spring [10], stem [5], and one o-ring [4] into
the regulator body [1].
3. Using a 3/16 Allen wrench, tighten the insert down
until it bottoms out.
4. Locate the dot on the diaphragm assembly [2] and
place it so it is 180° from the outlet hole of
the body.
Figure 13: Diaphragm Assembly Position
REGULATOR DISASSEMBLY /
REASSEMBLY PROCEDURE
Disassembly
1. Remove eight (8) screws [16] using a 5/32 Allen
wrench.
2. Pull cap [14], upper diaphragm [6], and plate [13]
from the assembly.
3. Pull diaphragm assembly [2] from the assembly.
4. Using a 3/16 Allen wrench, remove the regulator
insert [8]. By removing the insert, the seat will be
removed [5]. To remove the carbide seat from the
insert, blow compressed air in the hex end of the
insert and the carbide seat will come out.
Reassembly
24CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
NOTE
�� The seat and stem are matched sets of
parts, each having a serial number engraved
on them. Care must be taken not to mix non-
matching seats and stems or the regulator will
not perform properly.
Return To Contents
TEST AND CHECKOUT
PROCEDURE FOR COLOR
CHANGER
Step 1:
1. Connect air line to a regulated air supply.
2. Attach the air line to a ball valve assembled to the
outlet of the color changer.
3. Adjust the air supply pressure to 100 psi
(6.9 bar).
4. Open the ball valve at the outlet of the
color changer.
5. Apply a soap solution on the color
changer manifold.
6. Check the manifold assembly’s mating surfaces
between color blocks for soap bubbles.
7. If no bubbles are present, rinse manifold with water
and blow dry with air.
Step 2:
1. Attach two (2) regulated air supply hoses, one
with a 3-way valve (normally closed) for operating
the color valve cylinder on the color changer. (Set
the pressure to the 3-way valve at 75 psi (5.8 bar)
or more.)
The second hose will be used for supplying 100 psi
(6.9 bar) of air to the color inlet port of each color
changer valve.
2. Connect the air supply hose with 100 psi (6.9 bar)
to color inlet valve. Connect a 2-way ball valve
to the matching return port on the color changer
manifold.
3. Turn the ball valve installed on the paint circulation
fitting to verify recirculation ability.
4. Connect the air supply with a 3-way valve (normally
closed) to the color valve cylinder.
5. Activate the 3-way valve to operate the
color valve.
6. Deactivate the 3-way valve and close the
color valves.
7. Connect a 1/4-inch (6.4cm) ID hose 3-ft. (91.4cm)
long to the outlet of the color changer.
25CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
NOTE
NOTE
NOTE
NOTE
�� If bubbles are observed, dismantle color
changer manifold and repair as required.
�� The piston rod on the top of the color valve
assembly should be RETRACTED, and the air
should have stopped blowing out of the outlet of
the color changer.
�� Ensure valve is closed when completed.
�� The piston rod on the top of the color valve
assembly should EXTEND and air should blow
out of the color changer outlet. Check for a crisp
and sharp actuation of the color valve air cylinder.
Return To Contents
Figure 14: Ground Test
8. Acquire a container of water and fill it with about
4-inches (10.6cm) of WATER. Position the hose
in the container filled with water.
9. There should be no more than 6 bubbles per
minute coming from the outlet of the hose that is
submerged.
10. If there are more than 6 bubbles per minute, remove
the color valve assembly, replace the valve seat
(77367-00) and reinstall color valve assembly. If
the new seat does not correct the problem, either
the manifold block or color valve assembly is
defective.
11. Proceed to the next color valve and repeat Steps
2 thru 11.
12. When all the color valves are checked out, then
check the purge valve assembly repeating Steps
2 thru 11.
13. Once all valves are operational, deactivate the
3-way valve, and then disconnect the air lines used
for testing from the color changer.
14. With an ohmmeter, check for conductivity between
the output plate on the color changer and earth
ground. There should be 10 ohms or less between
the two points (see Figure 14).
26CS-02-01.11
MCV 2 Collet Series Color Changer - MAINTENANCE
W A R N I N G!
W A R N I N G!
�� ALWAYS test color changer for conductivity
after assembly or repair. Proper conductivity is
required to assure entire color changer can be
properly grounded when installed.
�� NEVER wrap the equipment in plastic to
keep it clean. A surface charge may build-up on
the plastic surface and discharge to the nearest
grounded object. Efficiency of the equipment
will also be reduced and damage or failure
of the equipment’s components may occur.
WRAPPING THE EQUIPMENT in plastic will
void warranty.
Return To Contents
PARTS IDENTIFICATION
27CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Figure 15: A10800 (Metric) & A11077 (English) MCV 2 Color Changer Assemblies
Return To Contents
28CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
0 No Bell / Block Wash 0 0
1 W/Both Bell / Block Wash, 8mm 1 A10717-02
2 W/Block Wash Only, 8mm 1 A10717-01
3 W/Both Bell / Block Wash, 6mm 1 A11788-02
4 W/Purge Block Only, 6mm 1 A11788-01
Dash No. Description E Z
TABLE C - BELL / BLOCK WASH OPTION (METRIC)
Dash No. Description R
1 Circulating 8x10mm A10727-00 A10729-00
2 Daisy Chain A10726-00 A10728-00
3 Dead Head A10733-00 A10732-00
4 Circulating 10x10mm A13930-00 A13932-00
S
TABLE B - STYLE OF COLOR VALVES (METRIC)
1 A10711-00 Assembly, Plate Closed End 1
2 See Table C - Z Assembly, Bell/Block Wash (Metric) See Table C - E
3 See Table B - R Assembly, 2-Color Valve Circulating (Metric) See Table AA - F
4 See Table B - S Assembly, 4-Color Valve Circulating (Metric) See Table AA - G
5 See Table V - X Assembly, Regulator See Table V - T
6 See Table D - BB Assembly, Flow Meter Block See Table D - H
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - K Flow Meter See Table D - J
9 78069-00 Fluid Regulator Inlet Tube See Table W - N
10 77957-00 Retaining Cup, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - L Fluid Regulator See Table W - M
15 78098-00 Adapter 1/8 NPT (M) X 3/8 NPS (M) See Table W - P
Item # Description Qty
A10800 MCV 2 COLOR CHANGER ASSEMBLY - PARTS LIST
(METRIC) (Figure 15)
Part #
Return To Contents
29CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
0 No Outlet Regulator - - - 0 0 0
1 DR-1 - 1:1 Ratio 74151-11 1 1 1
2 DR-1 - 1:2 Ratio 74151-01 1 1 1
3 DR-1 - 1:3 Ratio 74151-06 1 1 1
4 DR-1 - 1:4 Ratio 74151-02 1 1 1
5 DR-1 - 1:6 Ratio 74151-03 1 1 1
6 DR-1 - 1:8 Ratio 74151-04 1 1 1
7 DR-1 - 1:10 Ratio 74151-05 1 1 1
Dash No. Description N PL M
TABLE W - OUTLET - FLUID REGULATOR RATIO
0 No Outlet Regulator - 0
1 DR-2 - 1:1 Ratio A10725-01 1
2 DR-2 - 1:2 Ratio A10725-02 1
3 DR-2 - 1:3 Ratio A10725-03 1
4 DR-2 - 1:4 Ratio A10725-04 1
5 DR-2 - 1:6 Ratio A10725-06 1
6 DR-2 - 1:8 Ratio A10725-08 1
7 DR-2 - 1:10 Ratio A10725-10 1
Dash No. Description X T
TABLE V - INLINE - FLUID REGULATOR OPTION
Dash No. Description K BB
0 No Flow Meter 0 0 0 0
1 Block With Flow Meter Attached 1 1 See Table Y - CC A10720-01
2 Block With No Flow Meter 1 0 0 A10720-01
H J
TABLE D - FLOW METER TYPE (METRIC & ENGLISH)
Return To Contents
30CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10711-00 Assembly, Plate, Closed End 1
2 See Table C - Z Assembly, Bell/Block Wash See Table C - E
3 See Table B - R Assembly, 2-Color Valve See Table AA - F
4 See Table B - S Assembly, 4-Color Valve See Table AA - G
5 See Table V - X Assembly, Regulator See Table V - T
6 See Table D - Y Assembly, Flow Meter Block See Table D - H
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - K Flow Meter See Table D - J
9 78069-00 Fluid Regulator Inlet Tube See Table W - N
10 77957-00 Retaining Cup, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - L Fluid Regulator See Table W - M
15 78098-00 Adapter 1/8 NPT (M) X 3/8 NPS (M) See Table W - P
Item # Description Qty
A11077 MCV 2 COLOR CHANGER ASSEMBLY - PARTS LIST
(ENGLISH) (Figure 15)
Part #
1 Circulating A10953-00 A10960-00
2 Daisy Chain A10954-00 A10961-00
3 Dead Head A10955-00 A10962-00
Dash No. Description R
TABLE B - STYLE OF COLOR VALVES (ENGLISH)
S
0 No Flow Meter - -
1 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-10 10 Ft.
2 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-15 15 Ft.
3 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-30 30 Ft.
5 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-45 45 Ft.
4 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-60 60 Ft.
6 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-100 100 Ft.
Dash No. Description CC Fiber Optic Cable Length
TABLE Y - FLOW METER KIT/FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
Return To Contents
31CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Dash No. Description E Z
TABLE C - BELL / BLOCK WASH OPTION (ENGLISH)
0 No Bell / Block Wash 0 0
1 With Both Bell / Block Wash 1 A11080-02
2 With Block Wash Only 1 A11080-01
Dash No. Description K Y
0 No Flow Meter 0 0 0 0
1 Block With AW Flow Meter Attached 1 1 See Table BB - CC A10720-01
3 Block With No Flow Meter 1 0 0 A10720-01
H J
TABLE D - FLOW METER TYPE
0 No Outlet Regulator - 0
1 DR-2 - 1:1 Ratio A10725-01 1
2 DR-2 - 1:2 Ratio A10725-02 1
3 DR-2 - 1:3 Ratio A10725-03 1
4 DR-2 - 1:4 Ratio A10725-04 1
5 DR-2 - 1:6 Ratio A10725-06 1
6 DR-2 - 1:8 Ratio A10725-08 1
7 DR-2 - 1:10 Ratio A10725-10 1
Dash No. Description X T
TABLE V - INLINE - FLUID REGULATOR OPTION
0 No Outlet Regulator - - - 0 0 0
1 DR-1 - 1:1 Ratio 74151-11 1 1 1
2 DR-1 - 1:2 Ratio 74151-01 1 1 1
3 DR-1 - 1:3 Ratio 74151-06 1 1 1
4 DR-1 - 1:4 Ratio 74151-02 1 1 1
5 DR-1 - 1:6 Ratio 74151-03 1 1 1
6 DR-1 - 1:8 Ratio 74151-04 1 1 1
7 DR-1 - 1:10 Ratio 74151-05 1 1 1
Dash No. Description N PL M
TABLE W - OUTLET - FLUID REGULATOR RATIO
Return To Contents
32CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
0 No Flow Meter - -
1 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-10 10 Ft.
2 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-15 15 Ft.
3 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-30 30 Ft.
5 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-45 45 Ft.
4 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-60 60 Ft.
6 Flow Meter, Receiver & Cable, Fiber Optic Cable A13420-100 100 Ft.
Dash No. Description CC Fiber Optic Cable Length
TABLE BB - RF-1 FLOW METER KIT/FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
Return To Contents
Figure 16: A10717 (Metric) & A11080 (English) Bell/Block Wash Assembly
33CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 78944-00 Assembly, Check Valve 2
2 See Table X - A Assembly, Valve Seat or Plug 2
3 See Table X - B Assembly, Valve or Plug 2
4 78947-00 Seal 2
5 78945-00 Plug, Check Valve 2
6 77516-04 Collet, 4mm 4
7 A10825-00 Red Locking Clip, 1/4 OD Tube 1
8 79001-30 O-Ring, Solvent Proof 4
9 79001-06 O-Ring, Solvent Proof 3
10 79001-05 O-Ring, Solvent Proof 1
11 79001-34 O-Ring, Solvent Proof 2
12 77762-02 Collet, 10mm 2
13 77762-04 Collet, 8mm 1
14 79001-31 O-Ring, Solvent Proof 4
15 A10824-00 Red Locking Clip, 3/8 OD Tube 2
16 A10968-00 Assembly, Bell Wash & Purge Block 1
17 77957-00 Retaining Clip, Color Changer 1
18 77367-00 Assembly, Valve Seat 2
19 78949-00 Assembly, Valve 2
20 79001-16 O-Ring Solvent Proof 1
21 A11578-00 Restrictor Plug 1
Item # Description QtyPart #
A10717 BELL /BLOCK WASH ASSEMBLY - PARTS LIST (METRIC) (Figure 16)
Return To Contents
34CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
A11788-01 Purge Block Only Kit #77620-00
A11788-02 Bell Wash & Purge Block 78949-00 77367-00
Part No. Description A B
TABLE X - A11788 BELL/BLOCK WASH ASSEMBLY -
PARTS LIST (METRIC)
A10717-01 Purge Block Only Kit #77620-00
A10717-02 Bell Wash & Purge Block 78949-00 77367-00
Part No. Description A B
TABLE X - A10717 BELL/BLOCK WASH ASSEMBLY -
PARTS LIST (METRIC)
Item # Description QtyPart #
1 78944-00 Assembly, Check Valve 2
2 See Table X - A Assembly, Valve Seat or Plug 2
3 See Table X - B Assembly, Valve or Plug 2
4 78947-00 Seal 2
5 78945-00 Plug, Check Valve 2
6 77516-04 Collet, 4mm 4
7 A10825-00 Red Locking Clip, 1/4 OD Tube 1
8 79001-30 O-Ring, Solvent Proof 4
9 79001-06 O-Ring, Solvent Proof 3
10 79001-05 O-Ring, Solvent Proof 1
11 79001-32 O-Ring, Solvent Proof 2
12 77762-02 Collet, 10mm 2
13 77762-01 Collet, 6mm 1
14 79001-31 O-Ring, Solvent Proof 4
15 A10824-00 Red Locking Clip, 3/8 OD Tube 2
16 A10968-01 Assembly, Bell Wash & Purge Block (6mm) 1
17 77957-00 Retaining Clip, Color Changer 1
18 77367-00 Assembly, Valve Seat 2
19 78949-00 Assembly, Valve 2
20 79001-16 O-Ring Solvent Proof 1
21 A11578-00 Restrictor Plug 1
A11788 BELL /BLOCK WASH ASSEMBLY - PARTS LIST
(METRIC) (Figure 16)
Return To Contents
35CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 78944-00 Assembly, Check Valve 2
2 See Table X - A Assembly, Valve Seat or Plug 2
3 See Table X - B Assembly, Valve or Plug 2
4 78947-00 Seal 2
5 78945-00 Plug, Check Valve 2
6 77516-04 Collet, 5/32 4
7 A10825-00 Red Locking Clip, 1/4 OD Tube 1
8 79001-30 O-Ring, Solvent Proof 4
9 79001-06 O-Ring, Solvent Proof 3
10 79001-05 O-Ring, Solvent Proof 1
11 79001-34 O-Ring, Solvent Proof 2
12 77762-05 Collet, 3/8 2
13 77762-04 Collet, 5/16 1
14 79001-24 O-Ring, Solvent Proof 4
15 A10824-00 Red Locking Clip, 3/8 OD Tube 2
16 A11079-00 Assembly, Bell Wash & Purge Block 1
17 77957-00 Retaining Clip, Color Changer 1
18 77367-00 Assembly, Valve Seat 2
19 78949-00 Assembly, Valve 2
20 79001-16 O-Ring Solvent Proof 1
21 A11578-00 Restrictor Plug 1
Item # Description QtyPart #
A11080-01 Purge Block Only Kit #77620-00
A11080-02 Bell Wash & Purge Block 78949-00 77367-00
Part No. Description A B
TABLE X - A11080 BELL/BLOCK WASH ASSEMBLY -
PARTS LIST (ENGLISH)
A11080 BELL /BLOCK WASH ASSEMBLY - PARTS LIST (ENGLISH) (Figure 16)
Return To Contents
Figure 17: A10727 (Metric) & A10953 (English) 2-Color Valve Circulating Assembly
36CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Item # Part # Description Qty
1 A10734-01 Assembly, 2-Color Valve Circulating 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-02 Collet, 10mm 2
5 79001-31 O-Ring, Solvent Proof 4
6 77762-04 Collet, 8mm 2
7 79001-34 O-Ring, Solvent Proof 4
8 77516-04 Collet, 4mm 2
9 79001-30 O-Ring, Solvent Proof 2
10 79001-06 O-Ring, Solvent Proof 1
11 79001-05 O-Ring, Solvent Proof 1
12 77957-00 Retaining Clip, Color Changer 1
13 A10824-00 Red Locking Clip, 3/8 OD Tube 2
14 A10825-00 Red Locking Clip, 1/4 OD Tube 2
A10727 2-COLOR VALVE CIRCULATING ASSEMBLY -
PARTS LIST (METRIC) (Figure 17)
Return To Contents
37CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10956-01 Assembly, 2-Color Valve Circulating 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-05 Collet, 3/8 2
5 79001-24 O-Ring, Solvent Proof 4
6 77762-04 Collet, 5/16 2
7 79001-34 O-Ring, Solvent Proof 4
8 77516-04 Collet, 5/32 2
9 79001-30 O-Ring, Solvent Proof 2
10 79001-06 O-Ring, Solvent Proof 1
11 79001-05 O-Ring, Solvent Proof 1
12 77957-00 Retaining Clip, Color Changer 1
13 A10824-00 Red Locking Clip, 3/8 OD Tube 2
14 A10825-00 Red Locking Clip, 1/4 OD Tube 2
Item # Part # Description Qty
A10953 2-COLOR VALVE CIRCULATING ASSEMBLY -
PARTS LIST (ENGLISH) (Figure 17)
Return To Contents
Figure 18: A10726 (Metric) & A10954 (English) 2-Color Valve - Daisy Chain
38CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10734-03 Assembly, 2-Color Daisy Chain 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-02 Collet, 10mm 4
5 79001-31 O-Ring, Solvent Proof 8
6 77516-04 Collet, 4mm 2
7 79001-30 O-Ring, Solvent Proof 2
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 4
Item # Part # Description Qty
A10726 2-COLOR VALVE - DAISY CHAIN - PARTS LIST
(METRIC) (Figure 18)
Return To Contents
39CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10956-03 Assembly, 2-Color Daisy Chain 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-05 Collet, 3/8 4
5 79001-24 O-Ring, Solvent Proof 8
6 77516-04 Collet, 5/32 2
7 79001-30 O-Ring, Solvent Proof 2
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 4
Item # Part # Description Qty
A10954 2-COLOR VALVE - DAISY CHAIN - PARTS LIST
(ENGLISH) (Figure 18)
Return To Contents
Figure 19: A10733 (Metric) & A10955 (English) 2-Color Valve - Dead Head
40CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Item # Part # Description Qty
A10733 2-COLOR VALVE - DEAD HEAD - PARTS LIST
(METRIC) (Figure 19)
1 A10734-02 Assembly, 2-Color Dead Head (Metric) 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-02 Collet, 10mm 2
5 79001-31 O-Ring, Solvent Proof 4
6 77516-04 Collet, 4mm 2
7 79001-30 O-Ring, Solvent Proof 2
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 2
Return To Contents
41CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10956-02 Assembly, 2-Color Dead Head (Metric) 1
2 77367-00 Assembly, Valve Seat 2
3 78949-00 Assembly, Valve 2
4 77762-05 Collet, 3/8 2
5 79001-24 O-Ring, Solvent Proof 4
6 77516-04 Collet, 5/32 2
7 79001-30 O-Ring, Solvent Proof 2
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 2
Item # Part # Description Qty
A10955 2-COLOR VALVE - DEAD HEAD - PARTS LIST
(ENGLISH) (Figure 19)
Return To Contents
Figure 20: A10729 (Metric) & A10960 (English) 4-Color Valve Circulating Assembly
42CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Return To Contents
43CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10963-01 Assembly, Circulating 4-Color Stack 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-05 Collet, 3/8 4
5 79001-24 O-Ring, Solvent Proof 8
6 77762-04 Collet, 5/16 4
7 79001-34 O-Ring, Solvent Proof 8
8 77516-04 Collet, 5/32 4
9 79001-30 O-Ring, Solvent Proof 4
10 79001-06 O-Ring, Solvent Proof 1
11 79001-05 O-Ring, Solvent Proof 1
12 77957-00 Retaining Clip, Color Changer 1
13 A10824-00 Red Locking Clip, 3/8 OD Tube 4
14 A10825-00 Red Locking Clip, 1/4 OD Tube 4
Item # Part # Description Qty
A10960 4-COLOR VALVE CIRCULATING ASSEMBLY -
PARTS LIST (ENGLISH) (Figure 20)
1 A10735-01 Assembly, Circulating 4-Color Stack 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-02 Collet, 10mm 4
5 79001-31 O-Ring, Solvent Proof 8
6 77762-04 Collet, 8mm 4
7 79001-34 O-Ring, Solvent Proof 8
8 77516-04 Collet, 4mm 4
9 79001-30 O-Ring, Solvent Proof 4
10 79001-06 O-Ring, Solvent Proof 1
11 79001-05 O-Ring, Solvent Proof 1
12 77957-00 Retaining Clip, Color Changer 1
13 A10824-00 Red Locking Clip, 3/8 OD Tube 4
14 A10825-00 Red Locking Clip, 1/4 OD Tube 4
Item # Part # Description Qty
A10729 4-COLOR VALVE CIRCULATING ASSEMBLY -
PARTS LIST (METRIC) (Figure 20)
Return To Contents
Figure 21: A10728 (Metric) & A10961 (English) 4-Color Valve - Daisy Chain Assembly
44CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Return To Contents
45CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10735-03 Assembly, Body 4-Color - Daisy Chain 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-02 Collet, 10mm 8
5 79001-31 O-Ring, Solvent Proof 16
6 77516-04 Collet, 4mm 4
7 79001-30 O-Ring, Solvent Proof 4
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 8
1 A10963-03 Assembly, Body 4-Color - Daisy Chain 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-05 Collet, 3/8 8
5 79001-24 O-Ring, Solvent Proof 16
6 77516-04 Collet, 5/32 4
7 79001-30 O-Ring, Solvent Proof 4
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 8
Item # Part # Description Qty
Item # Part # Description Qty
A10728 4-COLOR VALVE - DAISY CHAIN ASSEMBLY -
PARTS LIST (METRIC) (Figure 21)
A10961 4-COLOR VALVE - DAISY CHAIN ASSEMBLY -
PARTS LIST (ENGLISH) (Figure 21)
Return To Contents
Figure 22: A10732 (Metric) & A10962 (English) 4-Color Valve Dead Head Assembly
46CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
Return To Contents
47CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10963-02 Assembly, Block 4-Color Dead Head 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-05 Collet, 3/8 4
5 79001-24 O-Ring, Solvent Proof 8
6 77516-04 Collet, 5/32 4
7 79001-30 O-Ring, Solvent Proof 4
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 4
1 A10735-02 Assembly, Body 4-Color - Dead Head 1
2 77367-00 Assembly, Valve Seat 4
3 78949-00 Assembly, Valve 4
4 77762-02 Collet, 10mm 8
5 79001-31 O-Ring, Solvent Proof 16
6 77516-04 Collet, 4mm 4
7 79001-30 O-Ring, Solvent Proof 4
8 79001-06 O-Ring, Solvent Proof 1
9 79001-05 O-Ring, Solvent Proof 1
10 77957-00 Retaining Clip, Color Changer 1
11 A10824-00 Red Locking Clip, 3/8 OD Tube 8
Item # Part # Description Qty
Item # Part # Description Qty
A10962 4-COLOR VALVE DEAD HEAD ASSEMBLY -
PARTS LIST (ENGLISH) (Figure 22)
A10732 4-COLOR VALVE DEAD HEAD ASSEMBLY -
PARTS LIST (METRIC) (Figure 22)
Return To Contents
Figure 23: A10725 Regulator Assembly
48CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
15 3
Return To Contents
49CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 A10724-00 Assembly, Regulator Body 1
2 See Table A - A Assembly, Diaphragm DR-2 1
3 77544-01 Fitting, Straight, Push-In, 10-32 x 5/32 (4mm) ODT 1
4 79001-08 O-Ring, Solvent Proof 2
5 74160-00 Assembly Matched Seat & Stem 1
6 74157-03 Diaphragm, Regulator 1
7 79001-05 O-Ring, Solvent Proof 1
8 79238-00 Insert, Regulator 1
9 79001-18 O-Ring, Solvent Proof 1
10 74161-00 Spring, Regulator 1
11 79001-06 O-Ring, Solvent Proof 1
12 77957-00 Retaining Clip, Color Changer 1
13 See Table A - B Ratio Spacer Ring, Fluid Regulator 1
14 79231-00 Cap, Fluid Regulator 1
15 A11069-00 Fitting, Elbow, Push-In, 1/8 NPT x 5/32 (4mm) ODT 1
16 LSFA0006-40F Screw, Socket Head Cap, 10-32 X 1-1/4 Lg. 8
Description A BDash No.
01 Regulator Ratio 1:1 79235-01 A11067-01
02 Regulator Ratio 1:2 79235-02 A11067-02
03 Regulator Ratio 1:3 79235-03 A11067-03
04 Regulator Ratio 1:4 79235-04 A11067-04
06 Regulator Ratio 1:6 79235-06 A11067-06
08 Regulator Ratio 1:8 79235-08 A11067-08
10 Regulator Ratio 1:10 79235-10 A11067-10
Item # Part # Description Qty
TABLE A - A10725 REGULATOR ASSEMBLY
A10725 REGULATOR ASSEMBLY - PARTS LIST (Figure 23)
Return To Contents
Figure 24: A10720-01/02 Flow Meter Block Assembly
50CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
A10720-01 AW Flow Meter Block A10468-45
Part # Description A
1 A10719-00 Assembly, Flow Meter Block 1
2 A10467-00 Assembly, Flow Meter Plate 1
3 79001-05 O-Ring, Solvent Proof 5
4 78232-16C Screw, Counter Sunk Head 6
5 79001-06 O-Ring, Solvent Proof 1
6 77957-00 Retaining Clip, Color Changer 1
7 See Table Y - A Screw, SHC 4
TABLE Y - FLOW METER BLOCK ASSEMBLY OPTION
Item # Part # Description Qty
A10720-01/02 FLOW METER BLOCK ASSEMBLY - PARTS LIST
(Figure 24)
Return To Contents
Figure 25: A10826-XX Stand Alone Bell/Block Wash Assembly
51CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
TORQUE TO 30 FT-LBS
Part # Description A
TABLE Z - A10826 STAND ALONE BELL / BLOCK WASH
ASSEMBLY OPTIONS
A10826-01 Purge Block Only, 8mm (Metric) A10717-01
A10826-02 Bell Wash & Purge Block, 8mm (Metric) A10717-02
A10826-03 Purge Block Only (English) A10080-01
A10826-04 Bell Wash & Purge Block (English) A11080-02
A10826-06 Purge Block Only, 6mm (Metric) A11788-01
A10826-06 Bell Wash Purge Block, 6mm (Metric) A11788-02
1 A10711-00 Assembly, Plate Closed End 1
2 See Table Z - A Assembly, Bell / Block Wash (Metric) 1
3 77957-00 Retaining Clip, Color Changer 1
4 79001-06 O-Ring, Solvent Proof 2
5 A10714-00 Fitting, End 1
6 A10712-00 Assembly, Plate Fitting, End 1
7 78079-00 Fitting, Outlet 1
Item # Part # Description Qty
A10826-XX STAND ALONE BELL / BLOCK WASH ASSEMBLY -
PARTS LIST (METRIC & ENGLISH) (Figure 25)
Return To Contents
Figure 26: A10827-00 Stand Alone Regulator Assembly
52CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
TORQUE TO 30 FT-LBS TORQUE TO 30 FT-LBS
1 79001-05 O-Ring, Solvent Proof 1
2 See Table A - A Assembly, Regulator 1
3 77957-00 Retaining Clip, Color Changer 1
4 79001-06 O-Ring, Solvent Proof 2
5 A10714-00 Fitting, End 1
6 A10712-00 Assembly, Plate Fitting End 2
7 78079-00 Fitting, Outlet 2
Item # Part # Description Qty
A10827-00 STAND ALONE REGULATOR ASSEMBLY -
PARTS LIST (Figure 26)
Part # Description A
TABLE A - A10827-00 REGULATOR ASSEMBLY
A10827-01 Regulator- 1:1 Ratio A10725-01
A10827-02 Regulator - 1:2 Ratio A10725-02
A10827-03 Regulator - 1:3 Ratio A10725-03
A10827-04 Regulator - 1:4 Ratio A10725-04
A10827-06 Regulator - 1:6 Ratio A10725-06
A10827-08 Regulator - 1:8 Ratio A10725-08
A10827-10 Regulator - 1:10 Ratio A10725-10
Return To Contents
Figure 27: A10828-XX Stand Alone Flow Meter Assembly (RF-1 Fiber Optic)
53CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
TORQUE TO 30 FT-LBS TORQUE TO 30 FT-LBS
Dash No. Description Fiber Optic
Cable LengthA
TABLE BB - FLOW METER KIT/ FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
10 Flow Meter, Fiber Optic Sensor & Cable A13420-10 10 ft.
15 Flow Meter, Fiber Optic Sensor & Cable A13420-15 15 ft.
30 Flow Meter, Fiber Optic Sensor & Cable A13420-30 30 ft.
45 Flow Meter, Fiber Optic Sensor & Cable A13420-45 45 ft.
60 Flow Meter, Fiber Optic Sensor & Cable A13420-60 60 ft.
100 Flow Meter, Fiber Optic Sensor & Cable A13420-100 100 ft.
1 79001-05 O-Ring, Solvent Proof 1
2 See Table BB - A Flow Meter and Cable 1
3 77957-00 Retaining Clip, Color Changer 1
4 79001-06 O-Ring, Solvent Proof 2
5 A10714-00 Fitting, End 1
6 A10712-00 Assembly Plate, Fitting End 2
7 78079-00 Fitting, Outlet 2
8 A10720-02 Assembly Flow Meter Block 1
Item # Part # Description Qty
A10828-XX STAND ALONE FLOW METER ASSEMBLY
(RF-1 FIBER OPTIC) - PARTS LIST (Figure 27)
Return To Contents
Figure 28: A10999-00 Stand Alone Flow Meter Assembly (AW)
54CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
TORQUE TO 30 FT-LBS TORQUE TO 30 FT-LBS
1 79001-05 O-Ring, Solvent Proof 1
2 75955-06 Flow Meter, AW (Consult Your Sales Representative for Pick-Up) 1
3 77957-00 Retaining Clip, Color Changer 1
4 79001-06 O-Ring, Solvent Proof 2
5 A10714-00 Fitting, End 1
6 A10712-00 Assembly, Plate Fitting End 2
7 78079-00 Fitting, Outlet 2
8 A10720-01 Assembly, Flow Meter Block, AW 1
Item # Part # Description Qty
A10999-00 STAND ALONE FLOW METER ASSEMBLY (AW) -
PARTS LIST (Figure 28)
Return To Contents
Figure 29a: 78949-00 Valve & 77367-00 Seat Replacement Parts
Figure 29b: 77620-00 Valve Plug Kit
55CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
1 79244-00 Plug 1
2 79001-01 O-Ring, Solvent Proof 1
3 79001-14 O-Ring, Solvent Proof 1
4 77618-00 Plug, Seat 1
Item # Part # Description Qty
77620-00 VALVE PLUG KIT (Use in Place of Valve & Seat) (Optional)
(Figure 29b)
1 79244-00 Plug 1
2 79001-19 O-Ring, Solvent Proof 1
3 79001-14 O-Ring, Solvent Proof 1
4 77618-00 Plug, Seat 1
Item # Part # Description Qty
78949-00 VALVE & 77367-00 SEAT REPLACEMENT PARTS
(Figure 29a)
Return To Contents
56CS-02-01.11
MCV 2 Collet Series Color Changer - PARTS IDENTIFICATION
74160-00 Needle and Seat, Regulating
74161-00 Spring
77957-00 Retaining Clip
A10824-00 Locking Clip, 3/18
A10825-00 Locking Clip, 1/4
79001-05 O-Ring, Solvent Proof
79001-06 O-Ring, Solvent Proof
Part # Description
RECOMMENDED SPARE PARTS
Return To Contents
57CS-02-01.11
MCV 2 Collet Series Color Changer - WARRANTY
WARRANTY POLICIES
LIMITED WARRANTY
Ransburg will replace or repair without charge any
part and/or equipment that falls within the specified
time (see below) because of faulty workmanship or
material, provided that the equipment has been used
and maintained in accordance with Ransburg’s written
safety and operating instructions, and has been used
under normal operating conditions. Normal wear items
are excluded.
THE USE OF OTHER THAN RANSBURG APPROVED
PARTS, VOID ALL WARRANTIES.
SPARE PARTS: One hundred and eighty (180) days
from date of purchase, except for rebuilt parts (any part
number ending in R) for which the warranty period is
ninety (90) days.
EQUIPMENT: When purchased as a complete unit,
(i.e., guns, power supplies, control units, etc.), is one
(1) year from date of purchase. WRAPPING THE
APPLICATOR IN PLASTIC, SHRINK-WRAP, ETC.,
WILL VOID THIS WARRANTY.
RANSBURG’S ONLY OBLIGATION UNDER
THIS WARRANTY IS TO REPLACE PARTS
THAT HAVE FAILED BECAUSE OF FAULTY
WORKMANSHIP OR MATERIALS. THERE ARE
NO IMPLIED WARRANTIES NOR WARRANTIES
OF EITHER MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. RANSBURG
ASSUMES NO LIABILITY FOR INJURY, DAMAGE TO
PROPERTY OR FOR CONSEQUENTIAL DAMAGES
FOR LOSS OF GOODWILL OR PRODUCTION OR
INCOME, WHICH RESULT FROM USE OR MISUSE
OF THE EQUIPMENT BY PURCHASER OR OTHERS.
EXCLUSIONS:
If, in Ransburg’s opinion the warranty item in question,
or other items damaged by this part was improperly
installed, operated or maintained, Ransburg will assume
no responsibility for repair or replacement of the item
or items. The purchaser, therefore will assume all
responsibility for any cost of repair or replacement and
service related costs if applicable.
Return To Contents
Supersede Service Manual CS-02-01.9 with the following changes:
1. Change logo.
Supersede Service Manual CS-02-01.10 with the following changes:
1. Change to new color format — All Pages.
2. Update table of contents — Contents.
3. Incorporate new Safety Section — Pages 1-5.
4. Update table — Page 10.
5. Update Model Identification and tables B, D, and Y — Pages 11-13.
6. Update Model Identification and tables C, D, V, and BB — Pages 15-17.
7. Add bullet point D and make corrections to text — Page 18.
8. Change font in figure 5a — Page 19.
9. Corrected tables 1 and add line 4 to table 2 — Page 28.
10. Update tables D, V, and BB — Pages 31-32.
11. New drawings for Figure 16 and add items 20 and 21 to table— Page 33.
12. Add items 20 and 21 to table 2 — Page 34.
13. Correct part number for item 11 in tables — Pages 36-37.
14. Corrected part numbers for items 1 and 7 in table 2 — Page 43.
15. Corrected call-outs 15 and 3 in figure 23 — Page 48.
16. Corrected table 1 — Page 49.
17. Remove item 2 in table 2 — Page 50.
18. Add TORQUE TO 30 FT-LBS to drawings — Pages 51-54.
19. Update both tables — Page 53.
20. Correct part number for item 2in table 2 — Page 56.
58CS-02-01.11
MCV 2 Collet Series Color Changer - MANUAL CHANGES
MANUAL CHANGE SUMMARY
Return To Contents
Ransburg
Form No. CS-02-01.11
Litho in U.S.A.
01/17
Technical Support Representative will direct you to the appropriate
telephone number for ordering Spare Parts.
Manufacturing
1910 North Wayne Street
Angola, Indiana 46703-9100
Telephone: 260-665-8800
Fax: 260-665-8516
Technical Service — Assistance
320 Phillips Ave.
Toledo, Ohio 43612-1493
Telephone (toll free): 800-233-3366
Fax: 419-470-2233
© 2017 Ransburg. All rights reserved.
Models and specifications subject to change without notice.
