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ProLite Pressure Gun 09-526-01
- ProLite Pressure Gun 09-526-01 [ English ]
PROLite®
Pressure Feed Professional
Spray Gun
P R E S S U R E
Primer Basecoat Clearcoat
Lightweight and comfortable
handle design with reduced trigger
travel to decrease operator fatigue
Uniform atomization and spray
pattern for ease of application
Advanced range of air cap
technology for exceptional
application performance with
the latest waterborne and
solventborne coatings
Environmental legislation-
compliant atomization with high
transfer efficiency resulting in
significant paint savings
Forged aluminum gun body with
unique QuickClean™ coating and
a removable air baffle for a longer
working life
The DeVilbiss
PROLite
delivers high-
performance
application of
waterborne and
solventborne
refinish paints
and coatings.
Perfect for any climate and paint, the DeVilbiss
PROLite spray gun delivers exceptional performance
and color match capabilities for today’s automotive
refinish coatings that can be difficult to atomize,
such as low VOC, high solids, pearls or metallic
materials.
This PROLite performance is achieved utilizing
high-capacity air passages and a linear air valve
to provide unrestricted, even flow of compressed
air through the gun body, enabling the precision-
engineered air caps to produce superior
atomization with consistent droplet distribution
throughout the entire spray pattern.
PROLite is precision built using the highest quality
materials for a longer working life. The forged
aluminum body features QuickClean™ coating with
non-stick properties that reduce clean up time. The
high-grade stainless steel fluid nozzles and needles,
plus nickel plated brass air caps all contribute to a
gun that will last in the most extreme professional
spray environments. When routine maintenance
is needed, the easy-to-maintain design ensures
minimum production downtime. In approval
testing with paint company technicians over the
last decade, the PROLite has consistently met the
highest color match standards, ensuring that you
get the job done right — the first time and every time.
Features:
Applications:
SPECIFICATIONS
Weight (gun only) 500g
Gun Body Anodized QuickClean™
Aluminum
Air Cap Plated Brass
Air Cap Retaining
Ring & Knobs
Clear Anodized
Aluminum
Fluid Nozzle Stainless Steel
Fluid Needle Stainless Steel
Air Inlet Thread 1/4 Universal
Service Bulletin SB-E-2-997
Contact your sales representative to place your order today.
Air Cap Offerings
AIR CAP ATOMIZATION
TYPE APPLICATIONS
RECOMMENDED
INLET PRESSURES
MAX AIR
CONSUMPTION FAN PATTERN SIZE NOZZLE SIZES
PSI BAR SCFM SLPM IN MM PRESSURE FEED
TE30 High Efficiency Multi Purpose 15-29 1.0-2.0 12.7 360 10.5-11.5 275-290 0.85mm-1.8mm
TE40 High Efficiency Multi Purpose 29-44 2.0-3.0 12.0 340 13.0-16.5 330-420 0.85mm-1.8mm
C797 Conventional Multi Purpose 29-44 2.0-3.0 14.5 410 13.0-16.5 330-420 0.85mm-1.8mm
HV40 HVLP Multi Purpose 17 1.2 10.5 300 11.0-13.0 280-330 0.85mm-1.8mm
Refer to autorefinishdevilbiss.com for a complete listing of approved areas and requirements for regulatory compliance.
Top Assembly Part Numbers
PART # DESCRIPTION AIR CAP NOZZLE SIZE MATERIAL
CUP GAUGE MATERIAL
FEED
905125 PROLite Pressure Conventional Gun Kit C797 1.4mm - - Pressure
905128 PROLite Pressure High Efficiency Gun Kit TE40 1.2mm - - Pressure
905131 PROLite Pressure HVLP &
High Efficiency Gun Kit TE40/HV40 1.0mm, 1.4mm - HAV-501 Pressure
905132 PROLite Pressure HVLP &
High Efficiency Gun Kit TE40/HV40 1.0mm, 1.2mm, 1.4mm - HAV-501 Pressure
Table 1: Parts & Accessories
PART # DESCRIPTION
905243 TE30 Air Cap Assembly with Retaining Ring
905244 TE40 Air Cap Assembly with Retaining Ring
905234 C797 Air Cap Assembly with Retaining Ring
905239 HV40 Air Cap Assembly with Retaining Ring
905270 PROLite P/S Fluid Needle for 0.85 & 1.0mm Nozzles
905271 PROLite P/S Fluid Needle for 1.2 & 1.4mm Nozzles
905272 PROLite P/S Fluid Needle for 1.6 & 1.8mm Nozzles
905281 Spray Gun Service/Repair Kit
905206 Seal & Pin Kit
905296 Gun Wrench, Torx & Flat Back Screwdriver,
Cleaning Brush & Color ID Rings
803291 HAV-555 - Air Inlet Adjustment Valve with
Digital Readout
180089 HAV-511 - Air Inlet Adjustment Valve with
Analog Readout
PART # DESCRIPTION
PRO-205 Nozzles - Pressure Feed (TE30, TE40 & HV40 Air Caps)
905256 0.85mm HE/HVLP Pressure Fluid Nozzle
905257 1.0mm HE/HVLP Pressure Fluid Nozzle
905259 1.2mm HE/HVLP Pressure Fluid Nozzle
905261 1.4mm HE/HVLP Pressure Fluid Nozzle
905263 1.6mm HE/HVLP Pressure Fluid Nozzle
905264 1.8mm HE/HVLP Pressure Fluid Nozzle
905265 2.0mm HE/HVLP Pressure Fluid Nozzle
905331 2.2mm HE/HVLP Pressure Fluid Nozzle
PROC-245 Nozzles - Pressure Feed (C797 Air Cap)
905220 0.85mm Conventional Pressure & Suction Fluid Nozzle
905221 1.0mm Conventional Pressure & Suction Fluid Nozzle
905222 1.2mm Conventional Pressure & Suction Fluid Nozzle
905223 1.4mm Conventional Pressure & Suction Fluid Nozzle
905224 1.6mm Conventional Pressure & Suction Fluid Nozzle
905225 1.8mm Conventional Pressure & Suction Fluid Nozzle
A powerful solution can start with a simple conversation
We want to help build the best solution to your application challenges. Learn more about what
we can offer by reaching out to the office nearest you.
For more information,
visit binks.com. ©2025 Binks.
Models and specifications subject to
change without notice. All rights reserved.
AMPM-25BINKS128 | Form No. 09-526-01
Americas 1.800.992.4657 marketing@binks.com
EMEA 44.0.120 257.1111 marketing-eu@binks.com
China 86.21.33730108 mkt_cn@binks.com
Japan Sales Office 81.45.785.6421 jp-rans-tokyosales@binks.com
Japan Binks/DeV 81.45.785.6421 jp-binks-devi@binks.com
India/SE Asia 44.0.120 257.1111 marketing-roa@binks.com
REFERENCE PART # DESCRIPTION QTY
1 905280 Retaining Ring Sub Assembly 1
2 905208 Spring Clip (kit of 5) 1
3 See Table 1 Air Cap & Retaining Ring 1
4 See Table 1 Fluid Nozzle 1
5 905297 Baffle Plate 1
6* 905287 Gasket (kit of 2) 1
7 905303 Spray Head Kit 1
8* 905294 Packing, Spring & Packing Nut Kit 1
9 905282 Air Valve Assembly 1
10 905301 Air Valve Body 1
11 See Table 1 Fluid Needle 1
12* 905283 Needle Spring Kit 1
13 905302 Fluid Adjusting Knob 1
14 905000 Circlip (kit of 5) 1
REFERENCE PART # DESCRIPTION QTY
15*† - Circlip 1
16*† - O Ring 1
17*† - Spreader Valve Pin 1
18 905276 Airflow Valve 1
19 905305 Air Inlet 1
20 905289 Color ID Ring Kit (4 colors) 1
21* - Trigger Screw 1
22* - Trigger Stud 1
23 905306 Trigger, Stud & Screw Kit 1
24 905275 Spreader Valve Assembly 1
25 905001 Fluid Inlet Kit
* 905281 - Spray Gun Repair Kit contains all the parts indicated with an asterisk
† 905206 - Seal & Pin Kit, kit of 5 (Items 15, 16 & 17)
For a full detail exploded view, please reference
the PROLite service bulletin SB-E-2-997
DeVilbiss® PROLite Exploded Reference Legend
