- Manual del motor neumático AX160L-X 77-2956 ES [ Español ]
77-2956
AX160L-X
AIR MOTOR
104114
INSTALLATION MANUAL
EN
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
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EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 22-04-25
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
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EN
Approved body details and role: Element Materials Technology Warwick Ltd. UK. (0891)
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 20-05-25
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
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EN
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
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EN
'A'
------
∙∙∙∙∙∙∙∙
— —
——
127mm [5]
Ambient temperature range: 0 - 71°C [0 - 160°F]
AX160L-8
Maximum recommended continuous cycle rate
[cycles/min]:
Maximum recommended intermittent cycle rate
[cycles / min]:
20
30
Air inlet connection: 3/8 NPS / BSP FEMALE
Nominal pump stroke:
6.9 Bar [100 psi]
AIR FLOW l/min [SCFM]
SOUND PRESSURE LEVEL [db(A)]
SOUND PRESSURE LEVEL [db(A)]
SOUND PRESSURE LEVEL [db(A)]
SOUND PRESSURE LEVEL & AIR FLOW
CYCLES/MIN
6.9 Bar [100 psi]
5 µm
-20°C @7bar [0.1g/m³]
0.1 mg/m³
2.8 Bar [40 psi]
S
O
U
N
D
P
R
E
S
S
U
R
E
L
E
V
E
L
[
d
b
(A
)]
A
IR
F
L
O
W
l
/m
in
[
S
C
F
M
]
Specification
Maximum air inlet pressure:
5 Bar
[72.5 psi]
6 Bar
[87 psi]
7 Bar
[101.5 psi]
8 Bar
[116 psi]
AX160L-5 AX160L-6 AX160L-7
ISO 8573.1
Weight: 9kg [20lbs]
Dirt:
Water:
Oil:
Class 3.3.2
Air Quality
2.8 Bar [40 psi] AIR FLOW l/min [SCFM]
5.5 Bar [80 psi] AIR FLOW l/min [SCFM]
5.5 Bar [80 psi]
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EN
Dimensions and Mounting Details
'A'
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EN
1
1
M4 x
16
4
4
2
2 z p
4 p
2 z p
2 p
M4 x
12
2 p
2 p
M6 x
30
1
1 z p
2
4 p
1
2
1
M10 x
180
1
1
1
1
1
1
o l
o l
19382029 AX160L LOWER END CAP AND BEARING ASSEMBLY 1
31 0115-010107 1/8 BSPT PLUG z
162817
28
z l
o l
Recommended grease p/n: AGMD-010. (Kluber Isoflex Topas NB 52 Grease - 50ml [2oz] Tube)
30 162891 AIR MOTOR ROD AIR SEAL
s3 165528 CAP HEAD SCREW
11 0115-010073 BUTTON HEAD CAP SCREW 8
4
QUICK EXHAUST VALVE CAGE 2
15 163920 CAP HEAD SCREW 4
18
0114-014774
193538
0114-014716
SAFETY VALVE, 7 Bar [101 psi]
SAFETY VALVE, 5 Bar [72 psi]
1
24
SILENCER
EXHAUST ADAPTER
M4 SPRING WASHER
M4 PLAIN WASHER
Ø19.5 x 3 O-RING
VALVE BLOCK END CAP
Ø20 x 2 O-RING
MAGNET
BUMPER
Ø36 x 1.5 O-RING
DIAPHRAGM
z
z
s
l
VALVE BLOCK ASSEMBLY
SPOOL AND SLEEVE ASSEMBLY
s
z
12 194557
22 0115-010037
23 193689
9 0115-010017
10
zol
0115-010016
U-CUP SEAL
25
193826
POPPET ASSEMBLY
M16 EYE BOLT
AX160L CYLINDER ASSEMBLY
AX160L PISTON ASSEMBLY
Ø150 x 7 O-RING
162818 HEX HEAD BOLT (PLATED) 4
l
s
20 0115-010051
21
SAFETY VALVE, 8 Bar [116 psi]
Ø160 x 2 O-RING
Ø4 x 2 O-RING
AX160L UPPER END CAP
19 162819
0115-010122
o l
194073
26 193822
27
SAFETY VALVE, 6 Bar [87 psi]
o l
Parts list - Air Motor Assembly
193539
13 0115-010021
14 0115-010020
16 193817
17 0115-010015
5 165970
6 161995
7 0115-010018
8 0115-010049
DESCRIPTION QTY.
REMARKS &
SPARES KIT
1 192821
zol
z l
165971 s
2 193825
4
ITEM NO. PART NO.
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EN
WARNING
Air Motor Assembly
Item 18 should not be removed or modified in any
way. It is necessary for safe operation of the air
motor. Operating the air motor beyond its maximum
air inlet pressure may result in a catastrophic failure
of downstream components, and injury.
30
31
z
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EN
Air Motor Assembly - MAINTENANCE
KEY
(Reverse for assembly)
MAINTENANCE ORDER
PETROLEUM GREASE / JELLY OR
SYNTHETIC GREASE
(AGMD-010)
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EN
Air Motor Assembly - MAINTENANCE
ROD SEALS INSERTION NOTE:
APPLY GREASE ONTO SEALS BEFORE INSERTING.
USE A PRESS AND A FLAT PIECE OF BAR STOCK
WHEN INSERTING NEW ROD SEALS INTO LOWER
END CAP AS SHOWN. PRESS SEALS FLUSH INTO
END CAP. PRESS SEALS THE REMAINDER OF THE
WAY BY HAND. NOTE OUTWARD FACING
ORIENTATION OF BOTH SEALS!
(AGMD-010)
KEY
(Reverse for assembly)
MAINTENANCE ORDER
PETROLEUM GREASE / JELLY OR
SYNTHETIC GREASE
(AGMD-010)
TORQUE
30
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EN
NOTE
Spool and sleeve assembly (17) is a matched
set and cannot be interchanged with other
and sleeve assemblies.
DANGER
You are in the presence of magnetic fields which may
interfere with the operation of certain pacemakers
CAUTION
Take care when handling the magnets (9). Avoid getting magnets in close
proximity to each other. Injury or damage to magnets may result.
Air Motor Assembly - MAINTENANCE
KEY
(Reverse for assembly)
MAINTENANCE ORDER
PETROLEUM GREASE / JELLY OR
SYNTHETIC GREASE
(AGMD-010)
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EN
MAIN VALVE ASSEMBLY - Also available as
separate items
AX160L Repair Kit
AX160L Seal kit
Main valve assembly repair kit
AX160L Hardware Kit
Spares Kits
z
l
o
p
s
193818
250731
250721
0115-010226
250730
1
PART NO. DESCRIPTION QTY.
12 to 36 Months
(Typically 10 million
pump cycles, dependent
on air quality)
Replace air piston seal.
Replace motor rod cartridge assembly.
MAINTENANCE
INSPECTION OPERATION
Daily Check for general air leakage and correct motor operation.
6 Month Test
Perform a pump stall test to ensure correct operation.
1
1
1
KIT No.
Replace poppet assemblies.
Order AX160L Repair
Kit 250731l
REMARKS
Perform a stall test on the pump assembly. If air is escaping through exhaust,
check air motor piston seal and QEV piston, replace as required.
Inspect and replace if required: Main valve
assembly parts. p
Order Main valve
assembly repair kit
0115-010226
1
Check main parts list
for details of
individual kit contents
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EN
TROUBLESHOOTING
Air piston seal worn. Replace piston seal.
Worn/failed motor rod seals. Replace motor rod cartridge assembly.
Motor will
not run
No air supply. Check air and fluid supply ball valves and supply hoses.
Poppet assemblies are not working.
Switch/interchange poppet assemblies to isolate the faulty
poppet, and clean or replace.
Main valve assembly is not working. Check the main valve assembly, and clean or replace.
QEV's are not working.
Check for constant exhaust air when pump is not in a
stalled condition. Check the QEV pistons, and clean or
replace.
SYMPTOM POSSIBLE CAUSE REMEDY
Worn piston seal. Replace piston seal.
Pump runs
but has
excessive
pulsation.
Damaged QEV. Inspect, clean and replace as required.
Damaged poppet assembly. Inspect, clean and replace as required.
Air exhaust restricted. Inspect, clean and replace as required.
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EN
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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