- Manuel de la pompe MX1205 & MXL1205 - 77-3204 FR [ English ]
MX1205 & MXL1205 Pump &
Packages
Patent 7,603,855
Models: MX1205‡‡ & MXL1205‡‡, ‡‡=PL (PTFE/Leather),
PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups), UCU (U-
Cups/UHMWPE)
INSTALLATION MANUAL
77-3204
EN
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Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
77-3204 R4.0 (05/2025) 2/44 www.binks.com
EN
Notified body details and role: Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
EU Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 22/04/2025
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
77-3204 R4.0 (05/2025) 3/44 www.binks.com
EN
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
Document Part No.
. 20/05/2025
Product Description / Object of Declaration: 104XXX, AX160L-X, AX110L-X, AX200L-XX, AX260L-XX, AX320X-
X, MMX4*****, MMX12****, MXL4*****, MXL12****,
MX114****, MX12*****, MX19*****, MX2******, MX4******,
MX8******
This Product is designed for use with: Solvent & Waterbased Materials
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: II 2 G c X IIB T4
Ex h IIB T4 Gb X
Approved body details and role: Element Materials Technology Warwick Ltd. UK. (0891)
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
UKCA Declaration of Conformity
77-3204 R4.0 (05/2025) 4/44 www.binks.com
EN
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
77-3204 R4.0 (05/2025) 5/44 www.binks.com
EN
A
C
B
SPECIFICATION - Bare Pump
Models: MX1205‡‡ & MXL1205‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE),
PU (PTFE/UHMWPE), UC (U-Cups), UCU (U-Cups/UHMWPE)
Ratio: 4.8:1
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 39 bar [557 psi]
Displacement per cycle: 72 cc [2.4 oz]
Weight: 13 kg [28.4 lbs]
Patent 7,603,855
Wetted parts materials of construction:
Stainless Steel, Tungsten Carbide, PTFE,
Polyethylene, Leather, Ceramic.
Output @ 60 cycles / min: 4.3 l/m [1.2 US gal/m]
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
inlet pressure:
62.5 l/m [2.2 SCFM]
Maximum recommended continous cycle rate [cycles/min]: 20
Air inlet connection: Ø12mm Hose
Fluid inlet connection: 3/4 NPS(m)
Fluid outlet connection: 3/8 BSP(m)/NPS(m)
Sound level: 88 dB
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EN
1
4
6
WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT
WARNING
PUMP OPERATION AND CLEANING
AIR SUPPLY
FLUID SUCTION HOSE/SUCTION
TUBE/GRAVITY HOPPER - DEPENDING ON
MODEL
12
AIR PRESSURE REGULATOR (SPRAY GUN)
(IF FITTED)
13
14 RELIEF/RETURN HOSE (IF FITTED)
15 FLUID CONTAINER
WARNING
3
AIR PRESSURE REGULATOR
BINKS PUMP
5
FLUID PRESSURE RELIEF VALVE (IF
FITTED)
10 EARTH CABLE FLUID FILTER (IF FITTED)
11
2 AIR SHUT OFF VALVE (IF FITTED)
8 LUBRICATION CUP & LEVEL
9 EARTH CABLE AIR MOTOR
0114-016100 WATER BASED MATERIALS
PUMP MUST BE GROUNDED BEFORE OPERATING, TO PREVENT STATIC
CHARGES.
WARNING
HOSES MUST HAVE A SUITABLE WORKING PRESSURE ABOVE THE MAXIMUM
PRESSURE POSSIBLE.
LUBRICANT
SPRAY GUN
7 FLUID FILTER (IF FITTED)
0114-016099 SOLVENT BASED MATERIALS
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EN
1. ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING.
2. GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm.
3. CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN.
4. FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL SIGHT
GLASS.
5. ENSURE SUITABLE FILTER MESH (100 MESH, 150 µm STD) IS INSTALLED IN THE FILTER(7).
6. ENSURE RETURN HOSE (14) IF FITTED, IS DIRECTED INTO THE FLUID CONTAINER (15).
INSTALLATION
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EN
CAUTION
NOTE
NOTE
CLEANING THE PUMP
7b. WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE(3) TO ZERO AND ENSURE NO PRESSURE
IS LEFT IN THE HOSE AND GUN BEFORE CLOSING THE TRIGGER.
REPEAT CLEANING PROCESS UNTIL CLEANING FLUID HAS NO CONTAMINATION,
ESPECIALLY IF THE PUMP WILL NOT BE USED IMMMEDIATELY, OR HAS BEEN USED
WITH 2 COMPONENT PAINTS.
WHEN THE SPRAY GUN IS NOT IN USE THE SAFTEY LOCK SHOULD BE ENGAGED TO
PREVENT ACCIDENTAL OPERATION.
THE PUMP HAS BEEN TESTED WITH OIL, WATER OR OTHER MATERIAL. CLEAN THE
PUMP PRIOR TO USE TO AVOID ANY CONTAMINATION.
1. INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH SUITABLE
CLEANING FLUID.
2. CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE (5) IF
FITTED.
3. REMOVE FLUID NOZZLE FROM THE SPRAY GUN FOR RETURNING FLUID INTO THE CONTAINER.
4. CONNECT AIR SUPPLY.
a) IF (5) IS FITTED:
5a. OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6a. ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
7a. CLOSE VALVE (5) AND TRIGGER SPRAY GUN INTO CONTAINER FOR SEVERAL MINUTES TO CLEAN HOSE &
GUN.
8a. WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE (3) TO ZERO, AND OPEN VALVE (5) IF
FITTED AND CLOSE TRIGGER.
b) IF (5) IS NOT FITTED.
5b. TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR PRESSURE
(3) UNTIL PUMP STARTS TO OPERATE.
6b. ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN.
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EN
2. CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE (5) IF
FITTED.
3. REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER.
4. CONNECT AIR SUPPLY
a) IF (5) IS FITTED:
5a. OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
6a. WHEN FLUID FLOWS THROUGH HOSE (14) WITHOUT AERATION, CLOSE VALVE (5).
7a. OPEN SPRAY GUN TRIGGER UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AIR, THEN RELEASE
TRIGGER.
b) IF (5) IS NOT FITTED.
5b. TRIGGER SPRAY GUN AND HOLD OVER CONTAINER, OPEN VALVE (2), INCREASE REGULATOR PRESSURE
(3) UNTIL PUMP STARTS TO OPERATE.
6b. KEEP TRIGGER OPEN UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AERATION, THEN RELEASE
TRIGGER.
8. REDUCE REGULATOR PRESSURE (3) TO ZERO.
9. APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS FITTED.
10. INCREASE REGULATOR PRESSURE (3) UNTIL DESIRED ATOMISATION IS ACHIEVED FROM SPRAY GUN.
11. INCREASE REGULATOR PRESSURE (12) TO ACHIEVE DESIRED SPRAY FAN.
STARTUP
1. INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID TO
BE SPRAYED
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EN
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the earth point
Earth connection, Binks Part No. 0114-011798
1. REDUCE REGULATOR PRESSURE (3) AND (12) TO ZERO.
SHUT DOWN
2. TRIGGER GUN TO REDUCE SYSTEM PRESSURE.
3. OPEN VALVE (5) SLOWLY IF FITTED.
4. APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED
5. TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE-PRESSURISED.
6. CLOSE VALVE (2) AND REMOVE AIR SUPPLY.
7. APPLY SPRAY GUN SAFETY LOCK.
8. CLEAN AS INSTRUCTED AND SOAK/CLEAN SPRAYGUN FLUID NOZZLE.
NOTE
IF THE SYSTEM IS NOT USED FOR AN EXTENDED PERIOD IT IS RECOMMENDED TO BE
FILLED WITH A LIGHT OIL AFTER CLEANING.
ATEX special conditions for safe use:
Pump Earthing
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EN
PL PP PU UC UCU
1 1 1 1 1
1 - - - -
- 1 - - -
- - 1 - -
- - - 1 -
- - - - 1
3 3 3 3 3
3 3 3 3 3
1 1 1 1 1
2 2 2 2 2
1 1 1 1 1
1 1 1 1 1
2 2 2 2 2
1 1 1 1 1
8 166001
AIR MOTOR
5 0115-010159
6 •
7 GUARD
SLOTTED SET SCREW 3
DESCRIPTION
QUANTITY
MX1205 / MXL1205
4 0115-010725
0114-014179
• Part only available in repair kits: 0115-010305, 0115-010307, 0115-010309, 0115-010387 and 0115-010730.
∆ Part only available in AX55 Hardware kit: 0115-010213.
0115-010001
3 3
0115-010113
PART
NUMBER
1 AX55S
2
FX12PL/FXL12PL
0115-010655
SOCKET HEAD CAP SCREW
3 3
ITEM
0114-011798 GROUND WIRE
9 0114-009743 SPRING WASHER
FX12PP/FXL12PP
FX12PU/FXL12PU
FX12UC/FXL12UC
FX12UCU/FXL12UCU
3 ∆
TIE ROD
MOTOR ROD ADAPTER
MX4 LOCKING CLIP
FLUID SECTION (PTFE/LEATHER)
FLUID SECTION (PTFE)
FLUID SECTION (PTFE/UHMW)
MX1205 & MXL1205 BARE PUMP
FLUID SECTION (U-CUPS)
FLUID SECTION (U-CUPS/UHMW)
SOCKET HEAD CAP SCREW
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EN
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
RECOMMENDED LUBRICANT LEVEL
MX1205 & MXL1205 - BARE PUMP - MAINTENANCE
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EN
Material in solvent cup.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
Blocked siphon kit. Replace or clean the siphon kit.
MX1205 & MXL1205 - BARE PUMP - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Pump will not start
Replace or clean upper packings as
necessary.
Replace diaphragm.
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Check that all connections are tight.
Replace or clean the parts as
necessary.Stuck lower ball.
No compressed air. Check compressed air supply.
Spray tip is blocked. Clean or replace the spray tip.
Erratic operation of air motor,
air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and
sleeve assembly as necessary.
Continuous air leak from the
exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm.
Pump runs erratically
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Replace or clean the parts as
necessary.
Worn or dirty lower packings.
Pump does not stop on the
down stroke
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Worn or dirty upper packings.
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EN
Piston Diameter: 55 mm [2.2 in]
Stroke length: 75 mm [3.0 in]
AX55S AIR MOTOR
SPECIFICATION
Maximum air inlet pressure: 8 Bar [116 psi]
Maximum recommended continous cycle rate [cycles/min]: 20
Air inlet connection: Ø12mm Hose
Patent 7,603,855
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EN
●
◊
□
∆
MAINTENANCE SYMBOLS
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
AX55S AIR MOTOR
Parts are included in 0115-010213 AX55 Hardware Kit.
Parts are included in 0115-010214 AX55 Repair Kit.
Parts are included in 0115-010216 AX55 Seal Kit.
Parts are included in 0115-010226 Air Motor Valve Repair Kit.
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EN
1 ○ 0115-010023
2 ○ 0115-010022
3 ∆ 0115-010026
4 ○∆ 0115-010073
5 ○ 0115-010019
6 ○●◊□ 0115-010021
7 ○●□ 0115-010020
8 ○∆ 0115-010024
9 ○ 0115-010097
10 ○∆ 0115-010107
11 ○□ 0115-010018
13 ○□ 0115-010017
14 ○●□ 0115-010016
15 ○□ 0115-010015
16 ○ 0114-014774
17 ○●◊□ 0115-010049
18 ●◊□ 0115-010051
19 ● 0115-010037
20 0115-010004
21 ∆ 0115-010029
22 ●◊ 0115-010086
23 0115-010007
24 ∆ 0115-010096
25 ●◊ 0115-010036
26 ∆ 0115-010035
27 0115-010085
28 ●◊ 0115-010025
29 0115-010034
30 0115-010006
31 ● 0115-010657
32 0115-010181
EXHAUST COVER SCREEN 1
EXHAUST COVER 1
BUTTON HEAD CAP SCREW 4
BUTTON HEAD CAP SCREW 8
QUICK EXHAUST VALVE CAGE 2
O-RING 2
PIPE PLUG
AX55S AIR MOTOR
1
VALVE BLOCK END CAP 2
MAGNET
DIAPHRAGM 2
COUNTER SUNK CAP SCREW 4
VALVE BLOCK 1
REF.
PART
NUMBER
DESCRIPTION QTY
2
BUMPER 2
SPOOL AND SLEEVE ASSEMBLY 1
SAFETY VALVE 1
O-RING 4
O-RING 4
POPPET ASSEMBLY 2
UPPER END CAP MACHINING 1
SOCKET HEAD CAP SCREW 4
CYLINDER SEAL, 55mm 2
CYLINDER, 55mm 1
LOCKNUT 1
SEALING RING 1
FLAT WASHER 2
PISTON, 55mm 1
PISTON SEAL, 55mm 1
MOTOR ROD 1
LOWER END CAP MACHINING 1
MOTOR ROD CARTRIDGE ASSEMBLY 1
○ 90° SWIVEL ELBOW, Ø12mm TUBE - G3/8 MALE
● (not shown)
◊ Items available separately or as a complete assembly: 0115-010660.
□ Parts are included in 0115-010214 AX55 Repair Kit.
∆ Parts are included in 0115-010216 AX55 Seal Kit.
Parts are included in 0115-010226 Air Motor Valve Repair Kit. 1
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EN
MAINTENANCE SYMBOLS
AX55S AIR MOTOR - MAINTENANCE
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
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EN
MAINTENANCE SYMBOLS
AX55S AIR MOTOR - MAINTENANCE
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
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EN
MAINTENANCE SYMBOLS
DISASSEMBLY ORDER
(Reverse for assembly)
PETROLEUM JELLY/GREASE
THREAD SEALANT (PTFE tape)
NOTE CAUTION
Spool and sleeve assembly (15) is a
matched set and cannot be interchanged
with other spool and sleeve assemblies
Take care when handling the magnets (13).
Avoid getting magnets in close proximity to
each other. Injury or damage to magnets
may result.
AX55S AIR MOTOR - MAINTENANCE
ITEM NUMBER
PACEMAKER WARNING. You are
in the presence of magnetic
fields which may interfere with
the operation of certain
pacemakers.
WARNING
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EN
PROBLEM CAUSE SOLUTION
AX55S AIR MOTOR - TROUBLESHOOTING
Pump will not start
No compressed air. Check compressed air supply.
System is blocked. Clear the blockage.
Erratic operation of air
motor, air motor stops.
Worn poppet assemblies. Replace poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Clean or replace the spool and sleeve
assembly as necessary.
Continuous air leak from
the exhaust
Worn poppet assemblies. Replace poppet assemblies.
Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
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EN
NOTES
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EN
Maximum fluid pressure:
Displacement per cycle:
SPECIFICATIONS
248 bar
72 cc
6.4 kg [14.1 lbs]
Stainless Steel,
Fluid outlet size:
Weight:
Wetted parts materials of construction:
FX12 & FXL12 - FLUID SECTION
4.3 l/m [1.1 gal/m]
3/4 NPS(m)
3/8 BSP(m) & 3/8 NPS(m)
Polyethylene, Leather, Ceramic
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups),
UCU (U-Cups/UHMWPE)
Tungsten Carbide,
PTFE,
Output @ 60 cycles / min:
Fluid inlet size:
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EN
• Parts are included in Repair Kits
+ Parts are included in Seal Kits
FX12 & FXL12 - FLUID SECTION (Chevron seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
0115-010269 - CHECK VALVE
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EN
PL PP PU
0115-010232 1 1 1
0115-010294 1 1 1
0115-010231 1 1 1
0115-010141 1 1 1
0115-010205 1 1 1
0115-010143 2 2 2
0115-010261 1 - -
0115-010263 - 1 -
0115-010265 - - 1
0115-010152 2 2 2
0115-010137 1 1 1
0115-010269 1 1 1
0115-010142 1 1 1
0114-014022 2 2 2
0115-010144 3 3 3
0115-010145 2 2 2
0115-010146 1 1 1
0115-010262 1 - -
0115-010264 - 1 -
0115-010266 - - 1
0115-010138 1 1 1
0115-010140 1 1 1
0115-010139 1 1 1
0114-014025 1 1 1
0115-010147 1 1 1
0115-010148 1 1 1
0115-010258 1 1 1
0115-010270 1 1 1
0115-010271 1 1 1
FX*12PP FX*12PU
INLET 3/4 NPS(m) FX12/FXL12 1 1 1
CHECK VALVE SPRING
CHECK VALVE HOUSING
0115-010307 0115-010309 0115-010387
0115-010306 0115-010308 0115-010303
23 0115-010149
+ Parts are included in Seal Kits
• Parts are included in Repair Kits
SEAL
FX*12PL
10
ITEM
PART
NUMBER
1
2
3 •+
4
5
6 •+
FX12 & FXL12 - FLUID SECTION (Chevron seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
DESCRIPTION
QUANTITY
FX12 & FXL12
SOLVENT CUP
SIGHT GLASS
O-RING
FX12 UPPER PACKING RETAINER
18mm LOWER BALL
LOWER SEAT SEAL
LOWER SEAT
17
24
25 •
26
UPPER SEAT
FX12 UPPER SEAT RETAINER
20 •
21 •+
22 •
FLUID OUTLET FITTING
LOWER PACKING SET (PTFE/LEATHER)
LOWER PACKING SET(PTFE)
LOWER PACKING SET (PTFE/UHMW)
LOWER PUMP TUBE
PUMP TUBE SEAL
UPPER PACKING SET (PTFE/LEATHER)
UPPER PACKING SET (PTFE)
UPPER PACKING SET (PTFE/UHMW)
PACKING SPRING8
9
7 •+
PUMP ADAPTER PLATE
11
12 •
13 •+
14 •
UPPER PUMP TUBE
FX12 CHECK VALVE ASSEMBLY
FX12 PUMP ROD
10mm UPPER BALL
UPPER SEAT SEAL
15
16 •+
LOWER BALL CAGE
18 •+
19
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EN
FX12 & FXL12 - Fluid Section (U-cup seals)
• Parts are included in 0115-010305 Repair Kit.
+ Parts are included in 0115-010304 Seal Kit.
0115-010629 - CHECK VALVE
Models: FX12UC & FXL12UC
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EN
0115-010232
0115-010294
0115-010231
0115-010230
0115-010229
0115-010205
0115-010143
0115-010162
0115-010137
0115-010269
0115-010142
0114-014022
0115-010144
0115-010145
0115-010146
0115-010164
0115-010138
0115-010140
0115-010139
0114-014025
0115-010147
0115-010148
0115-010149
0115-010258
0115-010270
0115-010271
0114-018251
LOWER SEAT 1
INLET 3/4 NPS(m) FX12/FXL12 1
LOWER SEAT SEAL
• Parts are included in Repair Kit 0115-010305
2
LOWER PUMP TUBE 1
LOWER BALL CAGE SEAL 1
LOWER BALL CAGE 1
18mm LOWER BALL 1
1
FLUID OUTLET FITTING 1
1
+ Parts are included in Seal Kit 0115-010304
CHECK VALVE SPRING 1
28 CHECK VALVE HOUSING
29
FX12 UPPER SEAT SEAL 3
UPPER SEAT 2
FX12 UPPER SEAT RETAINER 1
LOWER U-CUP SPACER 1
13 •
14 •+
15 •
16
17 •
18 •+ 0115-010163 LOWER U-CUP SEAL 1
10mm UPPER BALL 2
PUMP ADAPTER PLATE 1
PUMP TUBE SEAL 2
UPPER U-CUP SPACER 1
UPPER PUMP TUBE 1
CHECK VALVE ASSEMBLY 1
FX12 PUMP ROD 1
7
8 •+
9 •
10
11
12
SOLVENT CUP 1
SIGHT GLASS 1
FX12 O-RING 1
SPACER 1
UPPER U-CUP RETAINER 1
3 •+
4 •
5 •+ 0115-010161 UPPER U-CUP SEAL 2
6
1
2
FX12 & FXL12 - Fluid Section (U-cup seals)
19
20 •+
21
22 •
23 •+
24 •
25
26
27 •
Models: FX12UC & FXL12UC
ITEM
PART
NUMBER
DESCRIPTION QUANTITY
SET SCREW
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EN
• Parts are included in Repair Kits
+ Parts are included in Seal Kits
0115-010629 - CHECK VALVE
FX12 & FXL12 - FLUID SECTION (Mixed seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
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EN
1 0115-010232
2 0115-010294
3 •+ 0115-010231
4 0115-010141
5 0115-010205
6 •+ 0115-010143
7 •+ 0115-010729
8 0115-010152
9 0115-010137
10 0115-010269
11 0115-010142
12 • 0114-014022
13 •+ 0115-010144
14 • 0115-010145
15 0115-010146
16
17 • 0115-010164
19 0115-010138
20 •+ 0115-010140
21 0115-010139
22 • 0114-014025
23 •+ 0115-010147
24 • 0115-010148
25 0115-010149
26 0115-010258
27 • 0115-010270
28 0115-010271
1
INLET 3/4 NPS(m) FX12/FXL12 1
0115-010731
DESCRIPTION
SOLVENT CUP 1
SIGHT GLASS 1
O-RING
LOWER SEAT
ITEM
PART
NUMBER
18mm LOWER BALL
2
FX12 UPPER SEAT RETAINER 1
-
1
LOWER SEAT SEAL 1
18
0115-010730
-
•+ 0115-010163
• Parts are included in Repair Kits
+ Parts are included in Seal Kits
UPPER PACKING SET (UHMW) 1
PACKING SPRING 2
UPPER PUMP TUBE 1
FX12 CHECK VALVE ASSEMBLY 1
FX12 PUMP ROD 1
1
CHECK VALVE SPRING 1
CHECK VALVE HOUSING 1
LOWER U-CUP SPACER 1
LOWER U-CUP SEAL 1
LOWER PUMP TUBE 1
LOWER BALL CAGE SEAL 1
LOWER BALL CAGE 1
3
UPPER SEAT
QUANTITY
1
PUMP ADAPTER PLATE 1
PUMP TUBE SEAL 2
10mm UPPER BALL 2
UPPER SEAT SEAL
-
FLUID OUTLET FITTING
FX12 & FXL12 - FLUID SECTION (Mixed seals)
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
FX12 UPPER PACKING RETAINER 1
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EN
Models: FX12‡‡ & FXL12‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE).
FX12 & FXL12 - SEAL ORIENTATION
DETAIL A UPPER PACKINGS
DETAIL B LOWER PACKINGS
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
FX12 & FXL12 - FLUID SECTION (Chevron seals) - MAINTENANCE
PTFE
UHMW
UHMWPTFE
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EN
FX12 - FLUID SECTION (U-CUP Seals) - MAINTENANCE
MODEL: FX12UC & FXL12UC
MAINTENANCE SYMBOLS
PETROLEUM JELLY
THREAD SEALANT (PTFE tape)
MAINTENANCE ORDER
(Reverse for assembly)
DETAIL A UPPER SEAL DETAIL B LOWER SEAL
FX12 AND FXL12 - SEAL ORIENTATION
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EN
FX12 AND FXL12 - SEAL ORIENTATION
FX12 AND FXL12 - FLUID SECTION (Mixed seals)
THREAD SEALANT (PTFE tape)
MAINTENANCE SYMBOLS
DETAIL A UPPER PACKINGS DETAIL B LOWER SEAL
PETROLEUM JELLY
Models: FX12‡‡ & FXL12‡‡, ‡‡=UCU (U-Cup/UHMWPE).
MAINTENANCE ORDER
(Reverse for assembly)
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EN
Packing Recommendation
Packing Material Recommendation
PU (PTFE & UHMW) Most materials
PL (PTFE & Leather) High temperature applications
PP (PTFE) UV and acid based materials
UC (U-Cups) Low friction applications
UCU (U-Cup/UHMWPE). Low friction applications
Material in solvent cup Worn or dirty upper packings.
Worn or dirty lower ball check.
Replace or clean the parts as
necessary.
Pump runs erratically
Blocked material siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer.
Replace or clean inlet filter or
strainer.
Low material level. Replace or refill material container.
Check that all connections are tight.
Stuck lower ball.
Pump does not stop on the up
stroke
Worn or dirty upper ball check.
Worn or dirty lower packings.
FX12 - FLUID PUMP ASSEMBLIES - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Replace or clean upper packings as
necessary.
Pump does not stop on the
down stroke
Replace or clean the parts as
necessary.
Pump runs, with no output
Loose connection in between pump
and siphon assembly.
Replace or clean the parts as
necessary.
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EN
MX MXL
1 -
- 1
1 1*
- 1*
1 -
- 1
1* -
- 1*
0115-010705 OUTLET FITTING
CONDUCTIVE NYLON HOSE
5 0115-010031 LOCKWASHER
6 4
4
MX1205XX MX1205 BARE PUMP
MXL1205XX
2
1*0115-010701
0115-010179 WALL BRACKET
PART NUMBER DESCRIPTION
QTY
1 0115-010186 1
1
-
9 1
HOPPER 6L [1.6 US Gal] [1/2 CONNECTION] -
-
1
0115-010035 PLAIN WASHER
1
7
8
1*
13
0115-010664 AIR CONTROL 2 REGULATORS -
10
0110-009130 HP FILTER (100 mesh)
1/4'' RETURN HOSE
MXL1205 BARE PUMP
ELBOW FITTING
*= OPTIONS
1/4'' RETURN HOSE
0115-010712
0114-009164
3/4'' SUCTION HOSE (20 mesh)
0115-010180 AIR CONTROL 2 REGULATORS & VALVE
11
12
0115-010726 HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
3 0115-010001 SCREW
ITEM
0115-010738
MX1205 & MXL1205 - CART MOUNTED PUMP
4
4 0115-010030 M8 HEX NUT 4
0115-010696 1/2'' SUCTION HOSE (20 mesh)
0114-009629
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EN
MX MXL
1 -
- 1
1 1*
- 1*
1 -
- 1
1* -
- 1*
OUTLET FITTING
0115-010738 3/4'' SUCTION HOSE (15 mesh)
0115-010696 1/2'' SUCTION HOSE (15 mesh)
11
0115-010726 HOPPER 6L [1.6 US Gal] [3/4 CONNECTION] 1*
10
12
0114-009164 ELBOW FITTING
-
0115-010701 HOPPER 6L [1.6 US Gal] [1/2 CONNECTION] - 1*
0114-009629
3
PLAIN WASHER
1/4'' RETURN HOSE
0115-010705
4
0115-010712
1/4'' RETURN HOSE
8 1
9
0110-009130 HP FILTER (100 mesh)
5
AIR CONTROL 2 REGULATORS - 1
6
7
0115-010180 AIR CONTROL 2 REGULATORS & VALVE 1 -
MX1205XX MX1205 BARE PUMP
ITEM
4
WALL BRACKET
2 0115-010001 SCREW
MX1205 & MXL1205 - WALL MOUNTED PUMP
DESCRIPTION
QTY
1 0115-010179
0115-010031 LOCKWASHER 4
0115-010664
0115-010035
1
*= OPTIONS
MOUNTING PATTERN
0115-010030 M8 HEX NUT
4
PART NUMBER
4
MXL1205XX MXL1205 BARE PUMP
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EN
0115-010695 1
0114-016059 1
1
3
6
6
1
1
1
2m
1
1
0115-010742 - 3/4'' SUCTION HOSE (MXL)
6 0115-010668 STRAINER 15 MESH
0114-009629 - 1/4'' RETURN HOSE
0115-010100 - TRIPOD
PART NO. DESCRIPTION QTY
0115-010212 FLAT HEAD SCREW
0115-010211 LOCKING NUT
3
NYLON TUBE
2 1/4'' FITTING
ITEM
1
2
ACCESSORIES
0115-010101 MOUNTING PLATE
DESCRIPTION QTY
ITEM PART NO. DESCRIPTION
DUMP HOSE & TUBE
3
2
1
SUCTION TUBE0115-010736
ELBOW0115-010741
SUCTION HOSE (MXL)0115-010735
ITEM PART NO.
4 0110-009103
4
0115-010210 TRIPOD LEG
QTY
5 0115-010737 NUT
1
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EN
1 0.32m
2 1
3 2
4 2
5 2
6 1
7 1
8 1
9 1
10 1
11 1
12 1
0115-010105 1
0115-010104 1
0115-010668 1
0115-010693 1
0114-013834 1
1
0115-010698 1
0115-010697 1
0115-010728 1
ZZ-3073 AIR REGULATOR
0114-019209 REDUCING BUSH
0115-010665 Ø8 CROSS
0115-010659 MOUNTING STUD
0115-010727 1/4'' ELBOW
DVX-139 1/4'' NUT
0115-010670 - SUCTION TUBE (MX)
0115-010694 Ø12/Ø9mm NYLON TUBE
0115-010666 Ø12mm-1/4'' ELBOW
ITEM
NUT
0115-010704 1/2'' STRAINER 30 MESH
0115-010696 - 1/2'' SUCTION HOSE (MXL)
2
3
1
1/2'' HOSE
TUBE
PART NO. DESCRIPTION QTY
GA-382-P PRESSURE GAUGE
MPV-10 QD STEM 1/4 BSP M
0115-010664 - AIR CONTROL 2 REGULATORS (MXL)
ACCESSORIES
0115-010667 Ø8-1/4'' ELBOW
PART NO. DESCRIPTION QTY
SUCTION TUBE
ADAPTER
3/4'' STRAINER 15 MESH
SEAL
SEAL
PART NO. DESCRIPTION QTY
0114-020027 1/4'' ELBOW
ITEM
1
2
3
4
5
ITEM
4
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 2
11 3
1
1
1
2
0115-010399 FILTER CAP
0115-010600 1/4'' NPT PLUG
0110-009131
0110-009133
0110-009134
ADDITIONAL FILTERS
50 PLUG
150 PLUG
200 PLUG
0110-009132 FILTER 100 MESH
HOSE NIPPLE
0115-010398 FILTER HOUSING
PART NO.
0114-019985
ITEM
272 bar Max, 100 MESH
3/8 BSP F INLET, 1/4 NPSM OUTLET
GROUNDING CLAMP
1/4'' BSP NIPPLE
0114-019091 BALL VALVE
ACCESSORIES
PART NO. DESCRIPTION
0114-016058 3/8'' BSP SWIVEL
0114-016059 1/4'' NPSM NIPPLE
0114-016061 SEAL
0114-019090
DESCRIPTION QTY
0115-010702 SUCTION TUBE
0115-010703 ADAPTER
0115-010704 3/4'' STRAINER 15 MESH
0115-010165 SEAL
2
3
4
ITEM
1
QTY
0110-009065
0110-009130 - HIGH PRESSURE FILTER
0115-010699 - 1/2'' SUCTION TUBE (MXL)
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EN
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 2
9 1
10 1
11 0.32m
12 1
13 2
14 2
15 2
16 2
1
1
1
0115-010680 PANEL
0115-010681
0115-010682 3/8''-1/4'' NIPPLE
0115-010683 3/8'' BSP NIPPLE
0115-010684
ZZ-3073 AIR REGULATOR
Ø12/Ø9mm TUBE
DVX-139 1/4'' LOCKING NUT
DESCRIPTION
0110-009091 QD STEM
0115-010157 MOUNTING STUD
0115-010324 3/8'' BSP SWIVEL
0115-010666 Ø12mm-1/4'' ELBOW
0115-010667 Ø8mm-1/4'' ELBOW
DVX-56 GAUGE BLOCK
DVX-58 REGULATOR NUT
FILTER 1
0115-010180 - AIR CONTROLS (MX)
ITEM
0115-010701 - HOPPER 6L [1.6 US Gal] [1/2 CONNECTION]
3
00-00-
0002148
TENSION RING 1
2
00-00-
0002147
4 ZZ-2587 PTFE SEAL
ZZ-2571 HOPPER
ITEM PART NO. DESCRIPTION QTY
1
PUMP LUBRICATION
0114-009433
0114-014871 0.5l - LUBRICATION-WATER BASED
0.5l - LUBRICATION-SOLVENT BASED
PART NO. QTY
ACCESSORIES
5 0115-010707 SUCTION TUBE
GA-382-P PRESSURE GAUGE
BALL VALVE
0115-010694
3/8'' BSP CROSS
0114-016099 0.25l - LUBRICATION-SOLVENT BASED
0114-016100 0.25l - LUBRICATION-WATER BASED
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EN
1 1
2 2
3 1
4 1
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
0.6
1
1
1
1
1
0115-010672 - DUMP VALVE KIT
195913 1/4'' BSP NIPPLE
0110-009131
0110-009133
0110-009134
50 MESH
150 MESH
200 MESH
ADDITIONAL FILTERS
ITEM
272 bar Max
1/4NPSM F SWIVEL - 1/4 NPS M
0110-009132
0114-009743
0114-011798
0114-014179
0114-016061
0114-019091
0114-019985
0114-020027
0115-010398
0115-010399 FILTER CAP
191969
5
1/4'' BSP-NPT NIPPLE
192551 1/4'' BSP PLUG
272 bar Max, 100 MESH
1/4 BSP M INLET
DESCRIPTION QTY
0115-010200 - HIGH PRESSURE FILTER (PAIL)
FILTER SCREEN 100 MESH
M5 LOCKWASHER
BALL VALVE
HOSE CONNECTOR
1/4'' BSP ELBOW
FILTER HOUSING
ITEM PART NO. DESCRIPTION QTY
0110-009103
SWIVEL NUT6 0115-010674
NIPPLE
0114-019091 BALL VALVE
0114-019985 HOSE CONNECTOR
0115-010673 MANIFOLD
4
SEAL
1
0114-019090
ACCESSORIES
GROUND WIRE
M5 x 12mm SCREW
DUMP HOSE
3
2
20-2828 1/4'' NPT ELBOW
PART NO.
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EN
1 1
2 1
3 1
4 0.32m
5 1
6 1
7 1
8 1
DVX-115 1
1
1
1
1
195913
0115-010726 - HOPPER 6L [1.6 US Gal] [3/4 CONNECTION]
ZZ-3077 1/4'' BSP FITTING
ITEM
0115-010708 - AIR CONTROL 1 REGULATOR (MXL)
PART NO. DESCRIPTION QTY
0114-019209 1/4''-1/8'' REDUCING BUSH
0115-010659 MOUNTING STUD
0115-010666 Ø12mm-1/4'' ELBOW
Ø9-Ø12mm TUBE
GA-382-P PRESSURE GAUGE
ZZ-2417 QD STEM
ZZ-3073 AIR REGULATOR
00-00-
0002147
FILTER 1
0115-010694
3
00-00-
0002148
TENSION RING 1
2
4 ZZ-2587 PTFE SEAL
PART NO. DESCRIPTION QTY
DUMP HOSE & TUBE
1/4'' FITTING
1
DESCRIPTION QTY
ITEM
1
2
ITEM
ACCESSORIES
ZZ-2571 HOPPER
0115-010712 - 1/4'' RETURN HOSE
PART NO.
5 0114-016041 SUCTION TUBE
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EN
NOTES
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EN
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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