- JGA Spray Gun Manual SB-2-393 FR [ English ]
®
JGA CONVENTIONAL SPRAY GUN
SB-2-393-R5
®
www.binks.comSB-2-393-R4 (03/2025)
ENADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
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Or use this QR code with your mobile device:
JGA CONVENTIONAL SPRAY GUN (SUCTION/PRESSURE)
Obey local or municipal regulations for product recycling and disposal.
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www.binks.com SB-2-393-R5 (08/2025)
EN 02. TABLE OF CONTENTS
i / ii
02 CONTENTS
03 SAFETY 1-4
04.1 SAFETY PRECAUTIONS AND HAZARDS �����������������������������������������������������������������������������������������������������������������1
04.2 ADDITIONAL SAFETY INFORMATION ����������������������������������������������������������������������������������������������������������������������4
04 PRODUCT OVERVIEW 5-9
04.1 INSTALLATION �����������������������������������������������������������������������������������������������������������������������������������������������������������5
04.2 OPERATION ����������������������������������������������������������������������������������������������������������������������������������������������������������������5
04.3 PREVENTIVE MAINTENANCE ����������������������������������������������������������������������������������������������������������������������������������5
04.4 SPRAY GUN LUBRICATION ���������������������������������������������������������������������������������������������������������������������������������������6
04.5 PARTS REPLACEMENT ���������������������������������������������������������������������������������������������������������������������������������������������6
04.6 PARTS LIST ����������������������������������������������������������������������������������������������������������������������������������������������������������������7
05 TROUBLESHOOTING 10
06 MANUAL REVISIONS 13
07 WARRANTY POLICY 15
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EN 03. SAFETY
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03 SAFETY
03.1 SAFETY PRECAUTIONS
Before the operation, maintenance, or servicing of this
Binks system; fully read and understand all technical
and safety literature for your product. This manual
contains information that is important for you to know and
understand.
This information relates to USER SAFETY and the
PREVENTION OF EQUIPMENT PROBLEMS.
To help you understand this information, we use
recognizable ANSI Z535 and ISO warning boxes and
symbols throughout this manual. Please obey these
safety sections.
WARNING
WARNING!: Indicates a hazardous situation that, if not
avoided, could result in death or severe injury.
CAUTION
Caution!: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury, or
equipment damage.
NOTICE
Notice: Indicates information considered important but
not hazard related.
DANGER
DANGER!: Indicates a hazardous situation that, if not
avoided, will result in death or severe injury.
SAFETY
Safety: Indicates a type of safety instruction, or a
separate panel on a safety placard, where specific
safety-related instructions or procedures are described.
Careful study and continued use of this manual will
provide a better understanding of the equipment functions
and procedures.
This understanding will result in improved operation,
efficiency, and longer, trouble-free service with faster and
easier troubleshooting. If you need the necessary safety
literature for your specific system, contact your local
Binks representative or Binks directly.
WARNING
The hazards shown on the pages that follow can occur
during the normal use of this Binks equipment, but
not all listed hazards will be applicable to your product
model or equipment.
Repairs may only be performed by personnel
authorized by Binks.
WARNING
The user MUST read and be familiar with the Safety
Section in this manual and the safety literature therein
identified.
Only trained personnel can operate this equipment.
All personnel who operate, clean, or maintain this
equipment MUST fully read and understand this
manual! To operate and service the equipment, follow all
WARNINGS and safety requirements.
The user must be aware of and adhere to ALL local
building and fire codes and ordinances, as well as NFPA
33 AND EN 16985 SAFETY STANDARDS, LATEST
EDITION, or applicable country safety standards, before
the installation, operation, or servicing of this equipment.
NOTICE
This manual lists standard specifications and service
procedures. Differences can occur between this
literature and your equipment.
Differences in local or municipal codes, manufacturer
or plant requirements, material delivery requirements,
and more can make variations unpreventable. To
find these differences, compare this manual to your
system installation drawings and other applicable Binks
equipment manuals.
EN03. SAFETY
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HAZARD CAUSE SAFEGUARDS
Prevention of possible hazards.
Fire
Solvent and coatings can be highly
flammable or combustible especially
when sprayed.
Adequate exhaust must be provided to
keep air free of accumulations of flammable
vapours.
Smoking must never be allowed in the spray
area.
Fire extinguishing equipment must be
present in the spray area.
Solvent Spray
During use and while cleaning and
flushing, solvents can be forcefully
expelled from fluid and air passages.
Some solvents can cause eye injury.
Wear eye protection.
Inhaling Toxic
Substances
Certain materials may be harmful if
inhaled, or if there is contact with the
skin.
Follow the requirements of the Safety Data
Sheet supplied by your coating material
manufacturer.
Adequate exhaust must be provided to
keep the air free of accumulations of toxic
materials.
Use a mask or respirator whenever there
is a chance of inhaling sprayed materials.
The mask must be compatible with the
material being sprayed and its concentration.
Equipment must be as prescribed by an
industrial hygienist or safety expert, and be
NIOSH approved.
Explosion Hazard –
Incompatible
Materials
Halogenated hydrocarbon solvents
– for example; methylene chloride
and 1,1,1,-Trichloroethane are not
chemically compatible with the
aluminium that might be used in
many system components. The
chemical reaction caused by these
solvents reacting with aluminium
can become violent and lead to an
equipment explosion.
Guns with stainless steel internal
passageways may be used with these
solvents. However, aluminium is widely used
in other spray application equipment – such
as material pumps, regulators, valves, and
cups. Check all equipment items before use
and make sure they can also be used safely
with these solvents.
Read the label or data sheet for the material
you intend to spray. If in doubt as to whether
or not a coating or cleaning material is
compatible, contact your material supplier.
EN 03. SAFETY
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HAZARD CAUSE SAFEGUARDS
Prevention of possible hazards.
General Safety Improper operation or maintenance
of equipment.
Operators should be given adequate
training in the safe use and maintenance
of the equipment (in accordance with the
requirements of NFPA-33, Chapter 15).
Users must comply with all local and national
codes of practice and insurance company
requirements governing ventilation, fire
precautions, operation, maintenance, and
housekeeping. These are OSHA Sections
1910.94 and 1910.107 and NFPA-33.
Cumulative Trauma
disorders (CTD’s)
CTD’s, or
musculoskeletal
disorders, involve
damage to the
hands, wrists,
elbow, shoulders,
neck and back.
Carpal tunnel
syndrome
and tendonitis
(such as tennis
elbow or rotator
cuff syndrome) are
examples of CTD’s.
Use of hand tools may cause
cumulative trauma disorders
(CTD’s).
CTD’s, when using hand
tools, tend to affect the upper
extremities. Factors which may
increase the risk of developing a
CTD include:
1. �High frequency of the activity.
2. �Excessive force, such as
gripping, pinching,
or pressing with the hands and
fingers.
3. �Extreme or awkward finger,
wrist, or
arm positions.
4. �Excessive duration of the
activity.
5. �Tool vibration.
6. �Repeated pressure on a body
part.
7. �Working in cold temperatures.
CTD’s can also be caused by
such activities as sewing, golf,
tennis, and bowling, to name a
few.
Pain, tingling, or numbness in the shoulder,
forearm, wrist, hands, or fingers, especially
during the night, may be early symptoms of
a CTD. Do not ignore them.
Should you experience any such symptoms,
see a physician immediately. Other early
symptoms may include vague discomfort
in the hand, loss of manual dexterity, and
nonspecific pain in the arm.
Ignoring early symptoms and continued
repetitive use of the arm, wrist, and hand
can lead to serious disability. Risk is reduced
by avoiding or lessening factors 1-7.
EN03. SAFETY
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03.2 ADDITIONAL SAFETY INFORMATION
Observe all local or municipal safety measures and wear
approved protective equipment when servicing this
equipment. Clean all spilled chemicals and materials
and do all work in a clean and organized environment to
prevent personal injury and equipment damage.
EN 04. PRODUCT OVERVIEW
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04 PRODUCT OVERVIEW
JGA CONVENTIONAL SPRAY GUN
(SUCTION/PRESSURE)
BRAZILIAN – JGA-504 & JGA-600 MODELS
REPAIR KIT KK-5058-2
NOTICE
IMPORTANT: Before using this equipment, read all
safety precautions and instructions. Keep for future use.
The standard JGA-504 spray gun is a general purpose,
heavy duty, high production spray gun suitable for use
with most types of materials. The fluid passageway is
plated brass and aluminum. The fluid tip and needle are
300 series stainless steel.
WARNING
Halogenated hydrocarbon solvents - for example;
1, 1, 1 - trichloroethane and methylene chloride – can
chemically react with the aluminum in this gun and
cause an explosion hazard. Read the label or data
sheet for the material you intend to spray. Do not use
spray materials containing these solvents with this
spray gun.
NOTICE
Important: This gun may be used with most common
coating and finishing materials. It is designed for use
with mildly corrosive and nonabrasive materials. If used
with other high corrosive or abrasive materials, it must
be expected that frequent and thorough cleaning will be
required and the necessity for replacement of parts will
be increased.
04.1 INSTALLATION
1. Attach the air supply line to the air inlet (26). An air
transformer installed as close as possible to the gun
will provide filtered and regulated air.
NOTICE
When larger diameter air hoses are used, it is advisable
to use an 8' or 10' whip end or a smaller diameter
hose at the gun for greater flexibility or movement.
2. Attach the suction feed cup or fluid hose to the
material inlet.
NOTICE
Protective coating and rust inhibitors have been used
to keep the gun in good condition prior to shipment.
Before using the gun, flush it with solvents so that these
materials will be removed from fluid passages.
04.2 OPERATION
Mix, prepare and strain the material to be sprayed
according to the paint manufacturer's instructions.
Strain material through a 60 or 90 mesh screen.
1. Fill the suction or pressure feed cup with the material.
Do not overfill. Make sure that the cup lid vent hole is
clear, if using a suction cup.
2. Turn on the gun air at the source of supply. Adjust the
atomization air pressure to 35 psi.
3. Turn on the supply air to the pressure cup if used.
4. Open the spreader adjustment valve (10) (Fan) by
turning the valve stem counter-clockwise.
5. Open the fluid needle adjusting screw (17) by turning
counter-clockwise.
6. Spray a test area.
If the finish is too sandy and dry, the material flow may be
too low for the atomization air pressure being used.
If the finish sags, there is too much material flowing for
the atomization air pressure being used.
Both of the above can be corrected by increasing or
decreasing the atomization air pressure or the material
flow. Pattern width can be altered by turning the spreader
adjustment valve (10), either clockwise to decrease the
width or counter-clockwise to increase the width.
See Spray Gun Guide SB-2-001 (latest revision) for
details concerning set up of spray guns.
04.3 PREVENTIVE MAINTENANCE
To clean air cap and fluid tip, brush exterior with a stiff
bristle brush. If necessary to clean cap holes, use a
broom straw or toothpick. Never use a wire or hard
instrument. This may scratch or burr holes causing a
distorted spray pattern.
To clean fluid passages, remove excess material at
source, then flush with a suitable solvent using a device
such as the SolventSaver™ (see Accessories). Wipe gun
exterior with a solvent dampened cloth. Never completely
immerse in solvent as this is detrimental to the lubricants
and packings.
EN04. PRODUCT OVERVIEW
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NOTICE
When replacing the fluid tip or fluid needle, replace
both at the same time. Using worn parts can cause fluid
leakage. See Chart 1. Also, replace the needle packing
at this time. Lightly lubricate the threads of the fluid tip
before ºreassembling. Torque to 15-20 ft. lbs. Do not
overtighten the fluid tip.
CAUTION
To prevent damage to the fluid tip (5) or fluid needle
(11), be sure to either 1) pull the trigger and hold while
tightening or loosening the fluid tip or 2) remove fluid
needle adjusting screw (17) to relieve spring pressure
against needle collar.
04.4 SPRAY GUN LUBRICATION
Daily, apply a drop of spray gun lube at trigger bearing
stud (28) and the stem of air valve (20) where it enters air
valve assembly. The shank of fluid needle (11) where it
enters packing nut (9) should also be oiled. Fluid needle
packing (8) should be lubricated periodically. Make sure
baffle (6) and retaining ring (3) threads are clean and free
of foreign matter.
Before assembling retaining ring to baffle, clean the
threads thoroughly, then add two drops of spray gun
lube to threads. Fluid needle spring (14) and air valve
spring (19) should be coated with a very light grease,
making sure that any excess grease will not clog the air
passages. For best results, lubricate the points indicated,
daily.
A
C
D B E
A. Trigger Points
B. Packing
C. Adjusting Knobs
D. Baffle Threads
E. Air Valve Cartridge
04.5 PARTS REPLACEMENT
FLUID INLET GASKET (32) REPLACEMENT
1. � Remove fluid inlet adapter (34) with appropriate
wrench.
2. � Clean thread sealant from gun body inlet threads and
seal area.
3. � Place gasket (32) squarely onto the fluid inlet adapter
and push it down until it is flat against the shoulder.
4. � Use medium strength thread sealant (i.e. Devcon 2242
blue, or equal) on threads before installing fluid inlet
adapter.
5. � Torque fluid inlet adapter to 20-25 ft. lbs. and tighten
locknut.
GTI-33 BAFFLE SEAL REPLACEMENT
1. � Remove Fluid Tip (5).
2. � Remove Baffle (6).
3. � Remove Seal (7) from baffle.
NOTICE
The seal is designed to be a tight fit on the baffle. The
seal should be able to be removed using your fingers.
If you are unable to remove the seal using your fingers,
insert a small screwdriver between the outer lip and the
back of the baffle and pry the seal off.
4. � Assemble seal to baffle with angled side up as
shown in diagram.
NOTICE
The seal should be a tight fit on the baffle. If it is a loose
fit on the baffle, assure that it is assembled with the
angled side up.
5. � Install baffle on gun.
6. � Install fluid tip (5) and tighten to 15-20 ft-lbs.
ANGLED SIDE
THICK SIDE
SEAL
BAFFLEPry here if
necessary
EN 04. PRODUCT OVERVIEW
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JGA-4035 PACKING REPLACEMENT
1. � Remove adjusting knob and needle spring from gun.
2. � Partially withdraw needle from gun body.
3. � Loosen packing nut and remove.
4. � Remove old packing.
5. � Assemble packing nut to needle.
6. � Assemble packing in order shown to needle.
7. � Insert needle all the way into gun body seating in tip.
8. � Install needle spring and adjusting knob.
9. � Thread packing nut into gun body.
10. � Tighten packing nut in equal increments – no more
than 1/6 turn at a time.
11. � After each adjustment, pull needle open and observe
needle closure.
12. � If needle snaps shut, continue adjusting nut until
there is evidence of needle bind or slow closing.
13. � Back off packing nut 1/12 turn to the point where
needle snaps shut. Packing nut must remain tight
enough to prevent loosening by hand.
14. � Pull needle several times to verify needle snaps shut
and check packing nut for looseness.
Packing
(3 pieces)
Packing
Nut
Needle
Gun Body
DeVilbiss
No XX
Air Cap No.
CHART 1 – AIR CAPS, FLUID TIPS, FLUID NEEDLES AND APPLICATIONS
No. on
Air Cap
Order No.
Ref. No. (1)
Air Cap Less
Retaining Ring*
Ref. No. (4)
Air Cap With
Retaining Ring
Type of
Fluid
Delivery
Fluid
Needle
(Ref. No. 11)
Fluid
Tip
(Ref. No. 5)
30B — MB-4039-30B Suction GTI-413 AV-213-18
67HD — MB-4039-67HD Pressure GTI-413 AV-213-18
704 AV-1239-704 — Pressure GTI-449-12 AV-213-12
or
AV-213-14797 AV-1239-797 — Pressure GTI-449-12
* GTI-3 Retaining Ring (Sold seperatly) is required to mount Air Cap to Gun.
EN04. PRODUCT OVERVIEW
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04.6 PARTS LIST
6
8
24
3
29
31
*26 Air Inlet Nipple
1/4 NPS(M)
(torque to 15 ft. lbs.)
16
17
14
9
11
10
*34
32
Fluid Tip
(Torque to
15-20 ft. lbs.)
33
1
15
12
13
18
23
22
21
20
19
12
25
28
27
30
*Use medium strength
thread sealant (i.e.
Devcon #2242 Blue,
or equal) on threads.
35
Fluid Inlet Nipple
3/8 NPS(M)
(torque to 20-25 ft. lbs.)
7
5
36 37 38
39
OR
40
4
EN 04. PRODUCT OVERVIEW
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CHART 2 – PARTS LIST
REF.
NO.
REPLACEMENT
PART NO. DESCRIPTION
IND.
PARTS
REQ.
1 See Chart 1 Air Cap less Retaining Ring 1
3 GTI-3 Air Cap Retaining Ring 1
4 See Chart 1 Air Cap & Retaining Ring 1
5 See Chart 1 Fluid Tip 1
6 GTI-425 Baffle Assembly 1
•7 GTI-33-K5 Baffle Seal (Kit of 5) 1
•8 JGA-4035-K5 Packing (Kit of 5) 1
9 34411-122-K10 Packing Nut 1
10 GTI-405 Spreader Valve Assembly 1
11 See Chart 1 Fluid Needle 1
•12 JGS-72-K10 Gasket Kit (PTFE) (Kit of 10) 2
13 --- Body Bushing 1
•14 --- Fluid Needle Spring 1
•15 --- Spring Pad 1
16 MBD-19-K10 Spring and Pad (Kit of 10) 1
17 GTI-414 Needle Adjusting Screw 1
18 KK-5059 Bushing, Spring, Pad and Knob Kit 1
•19 --- Air Valve Spring 1
•20 --- Air Valve 1
21 --- Air Valve Body 1
•22 --- U Cup Seal 1
•23 --- Washer 1
•24 P-MB-51 Air Inlet Nipple 1/4 NPS(M) 1
25 JGS-449-1 Air Valve Assembly 1
26 P-MB-51 Air Inlet Nipple 1/4 NPS(M) 1
27 --- Trigger Stud Screw 1
28 --- Trigger Stud 1
29 JGS-478 Stud and Screw Kit 1
30 --- Trigger 1
31 JGS-477-1 Trigger, Stud & Screw Kit 1
•32 --- Fluid Inlet Gasket (PTFE) 1
33 --- Locknut 1
34 --- Fluid Inlet Adapter 1
35 JGA-4042 Fluid Inlet, Gasket, Nut Kit 1
•36 --- Retaining Clip 1
•37 --- Seal 1
•38 --- Pin 1
39 GTI-428-K5 Clip, Seal & Pin Kit (5 each) 1
40 --- Plug 1
• KK-5058-2 Gun Repair Kit includes a quantity of necessary parts.
Suffixes -K5, -K10 designate kits of multiple parts.
Example: JGA-4035-K5 is a kit of 5 packings.
EN05. TROUBLESHOOTING
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*Most common problem.
CONDITION CAUSE CORRECTION
Heavy top or
bottom pattern
Horn holes plugged.
Obstruction on top or bottom of fluid tip.
Cap and/or tip seat dirty.
Clean. Ream with nonmetallic point.
Clean.
Clean.
Heavy right or
left side pattern
Left or right side horn holes plugged.
Dirt on left or right side of fluid tip.
Clean. Ream with nonmetallic point.
Clean
Remedies for the top-heavy, bottom-heavy, right-heavy and left-heavy patterns:
1) �Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate the
cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the air cap as
previously instructed.
2) �If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid tip. Remove with #600 wet
or dry sand paper.
3) �Check for dried paint just inside the opening. Remove paint by washing with solvent.
Heavy center pattern Fluid pressure too high for atomization air
(pressure feed).
Material flow exceeds air cap's capacity.
Spreader adjustment valve set too low. Adjust.
Atomizing pressure too low.
Material too thick.
Balance air and fluid pressure.
Increase spray pattern width with spreader adjustment valve.
Thin or lower fluid flow.
Increase pressure.
Thin to proper consistency.
Split spray pattern Atomization air pressure too high.
Fluid pressure too low (pressure feed only).
Spreader adjusting valve set too high.
Reduce at transformer or gun.
Increase fluid pressure (increases gun handling speed).
Adjust.
Jerky or fluttering spray *Loose or damaged fluid tip/seat.
Material level too low.
Container tipped too far.
Obstruction in fluid passage.
Loose or broken fluid tube or fluid inlet nipple.
Dry or loose fluid needle packing nut.
Tighten or replace.
Refill.
Hold more upright.
Backflush with solvent.
Tighten or replace.
Lubricate or tighten.
Unable to get round spray Spreader adjustment screw not seating properly.
Air cap retaining ring loose.
Clean or replace.
Tighten.
Will not spray No air pressure at gun.
Internal mix or pressure feed air cap and tip used with
suction feed.
Fluid pressure too low with internal mix cap and
pressure tank.
Fluid needle adjusting screw not open enough.
Fluid too heavy for suction feed.
Check air supply and air lines.
Change to proper suction feed air cap and tip.
Increase fluid pressure at tank.
Open fluid needle adjusting screw.
Thin material or change to pressure feed.
Starved spray pattern Inadequate material flow.
Low atomization air pressure (suction feed)
Back fluid adjusting screw out to first thread or increase fluid
pressure at tank.
Increase air pressure and rebalance gun.
Excessive overspray Too much atomization air pressure.
Gun too far from work surface.
Improper stroking (arcing, gun motion too fast).
Reduce pressure.
Adjust to proper distance.
Move at moderate pace, parallel to work surface.
Excessive fog Too much, or too fast-drying thinner.
Too much atomization air pressure.
Remix properly.
Reduce pressure.
Dry Spray Air pressure too high.
Gun tip too far from work surface.
Gun motion too fast.
Gun out of adjustment.
Reduce air pressure.
Adjust to proper distance.
Slow down.
Adjust.
Fluid leaking from packing nut Packing nut loose.
Packing worn or dry.
Tighten, do not bind needle.
Replace or lubricate.
Paint bubbles in cup. Fluid tip not tight. Tighten tip to 15-20 ft. lbs.
EN 05. TROUBLESHOOTING
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CONDITION CAUSE CORRECTION
Fluid leaking or dripping from
front of gun
Packing nut too tight.
Dry packing.
Fluid tip or needle worn or damaged.
Foreign matter in tip.
Fluid needle spring broken.
Wrong size needle or tip.
Adjust.
Lubricate.
Replace tip and needle.
Clean.
Replace.
Replace.
Runs and sags Too much material flow.
Material too thin.
Gun tilted on an angle, or gun motion too slow.
Adjust gun or reduce fluid pressure.
Mix properly or apply light coats.
Hold gun at right angle to work and adapt to proper gun
technique.
Thin, sandy coarse finish drying
before it flows out
Gun too far from surface.
Too much air pressure.
Improper thinner being used.
Check distance. Normally approx. 6-8.
Reduce air pressure and check spray pattern.
Follow paint manufacturer'smixing instructions.
Thick, dimpled finish orange
peel.
Gun too close to surface.
Too much material coarsely atomized.
Improper thinner being used.
Material not properly mixed.
Surface rough, oily, dirty.
Check distance. Normally approx. 6-8.
Air pressure too low.
Increase air pressure or reduce fluid pressure.
Follow paint manufacturer's mixing instructions.
Properly clean and prepare.
EN05. TROUBLESHOOTING
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EN 06. MANUAL REVISIONS
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MANUAL CHANGE SUMMARY
Date Description Version
08/07/2025 Revised Safety section R5
03/17/2025 Rebranded to Binks R4
EN06. MANUAL REVISIONS
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EN 07. WARRANTY
WARRANTY POLICY
This product is covered by Binks’ materials and workmanship limited warranty.
The use of parts or accessories from sources other than Binks will void all warranties. Failure to follow reasonable
maintenance guidance provided can invalidate the warranty.
For specific warranty information, please contact Binks.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations listed below.
www.binks.com SB-2-393-R5 (08/2025) 15 / 16
REGION BINKS CONTACT
Americas Tel: 1-800-992-4657
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