- スマートポンプ E2-15 - サービスマニュアル - 77-3226 [ 英語］
77-3226
E2-15
Electric Drive Pump
104019 - (Japan Model)
104017 - (EU Model)
104018 - (USA Model)
104276 - (China Model)
INSTALLATION MANUAL
EN
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
Or use this QR code with your mobile device:
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3226 R6.2 (04/2025) 2/44 www.binks.com
EN
Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
EMC Directive 2014/30/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
EN 60034-1: 2010 Rotating electrical machines
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Notified body details and role:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
EU Declaration of Conformity
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level:
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
10/04/25
F. A. Sutter
77-3226 R6.2 (04/2025) 3/44 www.binks.com
EN
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
Product Description / Object of Declaration:
This Product is designed for use with:
UKCA Declaration of Conformity
F. A. Sutter
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
. 10/04/25
Solvent & Waterbased Materials
Element Materials Technology Warwick Ltd. UK. (0891)
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Protection Level: Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
Electromagnetic Compatibility Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
BS EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
BS EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
BS EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
BS EN 60034-1: 2010 Rotating electrical machines
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
77-3226 R6.2 (04/2025) 4/44 www.binks.com
EN
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
Read the following warnings before using this equipment.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
WARNING CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
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EN
SPECIFICATION
Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode)
Reduce Maximum working pressure by 2 bar [29 psi] when using in Open Loop Flow Mode
e.g. E2-15 Maximum Set Pressure of 18 bar to operate Pump on a 24/7 basis
Fluid Output @ 80 HZ [40 cycles/min] 15 l/m [4.0 US gal/m]
0.75 kW 4Pole 1400 RPM - Japan Model
AC Induction Electric Motor- EU Model 400V 3PH 0.75 kW @ 50HZ
80 kg [176 lbs]
NOTE
Fluid outlet connection: 'B'
2 bar [29 psi]
0.75 kW 4Pole 1400 RPM EEx d 11B T3
460V 3PH 1 Hp @ 60HZ
Class 1, Group D.
Synthetic 220 (typically Agip Blasia S)
Rated 20 to 80 Hz (c/w thermisters)
AC Induction Electric Motor - USA Model
Rated 20 to 80 Hz (c/w thermisters)
Fluid inlet connection: 'A' 1'' Sanitary
1'' Sanitary
SHC 630 Synthetic Oil
50mm [1.97 ins]
Maximum fluid pressure: 20 bar [290psi]
Nominal pump stroke:
Gearbox Oil (USA Model)
Nominal flow volume / cycle: 0.375 l [0.10 US gal]
Fluid Output @ 20 HZ [10 cycles/min] 3.75 l/m [1.0 US gal/m]
Gearbox Ratio: 56:1
Gearbox Oil (EU Model)
Max. Inlet Pressure
Total Weight of Pump (inc electric motor)
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EN
DIMENSIONS AND MOUNTING DETAILS
M6 HEX.
Head screw for pump earth grounding;
the Pump Frame must be wired to a suitable earth
ground to ensure that there is no possibility of static
build up.
9
6
8
-
1
0
4
0
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EN
INSTALLATION
The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2.
Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas.
It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local
Start / Stop facility and Junction box.
The main Pump Control Panel must be positioned within an Electrically Safe Area.
A Pressure switch (and/or Pressure relief valve) must be connected to the outlet manifold port and set to stop the
pump (or relieve the fluid pressure) in the event of the system overpressure e.g. blocked paint filter, otherwise
Pump warranty may be invalidated. This is necessary to protect the Pump mechanics from overload.
An adapter to mount a pressure switch and pressure sensor is available, see accessories.
It is recommended that the switch setting is set to 1 bar [14.5 psi] above the maximum required pressure.
The maximum pressure setting which the Pressure Switch should be set to is 21 bar [305 psi].
The Pressure Switch is classified as simple apparatus and as such should be electrically connected as part of an
intrinsically safe electrical circuit.
The Pressure Switch should be wired as a Normally Closed contact (fail safe) and be hard wired to stop the motor
on operation, to minimise response time.
Attach suitable flexible hoses to the inlet and outlet connections. e.g.,
Suction - Ø28 I.D. [-1 to 10 bar working pressure]
Outlet - Ø25 I.D. [20 bar working pressure]
Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements.
Check that the oil plug on top of Gearbox has been replaced with the correct venting plug. The vent plug is
supplied in a bag attached to the gearbox.
Ensure the gearbox is filled with oil. (The gearbox is filled with the correct amount of oil at the factory)
NOTE:
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance with
gearbox long term storage guidance at the end of this manual, to reduce risk of internal corrosion and early
failure.
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EN
INSTALLATION
Electric Motor
Inverter
0.81
The motor must be wired to provide a clockwise direction of the cam.
Electric Motors for hazardous areas are specially designed to comply with official regulations concerning
the risk of explosion.
If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt.
Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken
into consideration.
Only trained personnel familiar with these standards should handle this type of apparatus.
The motor is fitted with PTC temperature sensors (Thermistors).
Once operating temperature is reached, this device quickly changes the resistance;
it must be connected to a suitable releasing device mounted within the control panel and wired to stop
the motor if an over temperature occurs.
0.75 kW
Rated Motor Efficiency 78 %
50 Hz
Rated Motor Voltage
Value
Maximum Hz Output
Rated Motor Frequency
Mininmum Hz Output 20 Hz
Acceleration Ramp
Deceleration Ramp
400 V
80 Hz
Rated Motor Speed 1440 RPM
Rated Motor Power
Rated Motor Current 2 A
Rated Motor Power Factor
5 Seconds
0.1 Seconds
Required Inverter Settings
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EN
SYSTEM OPERATION
Before starting:-
Smart Mode:
• Ensure all electrical and mechanical connections are correctly made.
• All required interlocks are tested and operational.
• Suitable material for pumping is available at the suction hose.
• The outlet connection is not blocked or isolated by any valves.
• Check the gearbox oil level, please note the gearbox is supplied with life lubricant and does not need any
maintenance. Oil level check is particularly important if the gearbox has been in long term storage.
Set the pump speed to the minimum frequency 20 Hz and start the pump to remove any air from the circuit.
Inspect for any system leaks.
Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator
to achieve the desired system fluid pressure.
The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to variable
paint usage) by dynamically adjusting the paint flow rate returning to the system paint tank, thus maintaining the
set pressure.
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EN
NOTES
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EN
COVER C/W CAP FIXINGS
EU MODEL
JAPAN MODEL
NOTE:
PART NUMBER QTY
Ø10 SPRING WASHER (ST ST)
194905
E2-15 MANIFOLD WITHOUT PRV
(Not Shown)
8
1 USA MODEL
9
E2-15 MANIFOLD & PRV ASSEMBLY
11 194558 2
8
194900 1
M10 x 35 CAP HEAD SCREW
165108
EU MODEL13 194919
0.75KW ATEX MOTOR
& GEARBOX
MARATHON MOTOR
(Not Shown)
1651236
5 4
8
4 163144 M8 HEXAGON NUT 4
1
USA MODEL -
104018-2*
E2-15 MECHANICAL ASSY
M8 SPRING WASHER (ST ST)
1 193708 1
2 193090 1
USA MODEL -
104018-*1
DESCRIPTION
GEARBOX
(Not Shown)
PARTS LIST - Pump Assembly
REMARKS
1931183
165947
JAPAN MODEL1
ATEX GEARBOX
(Not Shown)
1949442
4Ø8 WASHER1651347
2E2-15 FLUID SECTION 19424810
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance with
gearbox long term storage guidance at the end of this manual to reduce risk of internal corrosion and early
failure.
3 193093
1 HP ELECTRIC BALDOR MOTOR
(Not Shown)
1
USA MODEL -
104018-1*
China Model1
0.75KW ATEX/CCC MOTOR
& GEARBOX
1726043
ITEM
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
194590
194589 2
6
5
194280
194279 INLET MANIFOLD
OUTLET MANIFOLD 1
1
PART NUMBER DESCRIPTION
1'' EXT. SANITARY ELBOW [96.5mm]
1'' EXT. SANITARY ELBOW [82mm]7
ITEM
10
1
REMARKS
PARTS LIST - PRV and Manifold Assembly
1'' SANITARY ELBOW
1'' SANITARY GASKET - PTFE
1'' PRESSURE RELIEF VALVE
1 & 1 1/2 SANITARY CLAMP
1941094
8
2
QTY
1 104167 1
3 192206 10
1
192009
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EN
4
2 192206 1 SANITARY GASKET - PTFE 4
1
PARTS LIST - MANIFOLD WITHOUT PRV
ITEM PART NUMBER DESCRIPTION QTY REMARKS
4 194278 OUTLET MANIFOLD
1 192009 1 & 1 1/2 SANITARY CLAMP
3 194277 INLET MANIFOLD
1
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EN
PARTS LIST - Mechanical Assembly
M6 x 20 HEX HEAD CAP SCREW
(BRASS)
10
4
165661
17702016
ITEM
3 163161 M8 AEROTIGHT NUT (ST ST)
7 165100 M16 SPRING WASHER (ST ST)
163921
18 192441 M16 EYE BOLT 2
4
1/8 x 45° GREASE NIPPLE
4
M8 MUD GUARD WASHER - STST
M6 WASHER (BRASS)
M8 PLAIN WASHER A2 ST ST
8
4
17
SHAFT CLAMP ASSY19266820
6 165044 4
9
165134
165958
13
REMARKS
4
2
PART NUMBER
4
11
M10 x 20 CAP HEAD SCREW
M12 x 50 HEX HEAD BOLT (PLATED)
M8 x 20 GRUBSCREW - STST
M8 x 45 GRUB SCREW165666
M12 SPRING WASHER (ST ST)
2
M10 SPRING WASHER (ST ST)
M8 SPRING WASHER (ST ST)
M6 x 25 CAP HEAD SCREW (ST ST)
M8 HEXAGON NUT
165123
6
192650
15 165959 2
12
4
4
5 164471 4
1 160524 4CARRIAGE SPRING
2
14
SPRING RETAINING WASHER192400
163144
165351
4
4
219
DESCRIPTION QTY
1651088
2
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EN
PARTS LIST - Mechanical Assembly
LINEAR SPRING PIN
CARRIAGE ASSEMBLY 2
MOUNTING FRAME
DVX-364 M8 x 20 CAP HEAD SCREW (ST ST) 4
192878
22 192854
25 2
23
35
2
BELL HOUSING CAM ASSY 1
21
REMARKS
194198
¼ - 10mm ELBOW FITTING
192860
192872 LINEAR BEARING ROD
LEAK DETECTION HOSE ASSY
1
192880
DRIVE SHAFT COUPLING
8 x 7 x 30 KEY 1 ❸
31 193130 ⅛ - 6mm ELBOW FITTING
192879 1
2
4
19287527
36
2
1
SPACER
28
2
34
Ø30 COUPLING SPACER
30
192849
26
GREASE BULKHEAD192870
Ø6 GREASE HOSE
ITEM PART NUMBER DESCRIPTION QTY
194540
MAIN BODY MACHINING 1
33 193695
29
2
24 2
19313132
192869
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
Part No. 4 To be tightened using tool 193120
Part No. 6 To be tightened using tool 193119
Part No. 11 To be pressed into housing using tool 193121
Part No. 1 Grease using 502375
Part No. 12 Lightly grease inner and outer surfaces of inner race with 502375 grease before fitting onto shaft.
Outer race and rollers to be pressed into housing using tool 193122.
NOTE:
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
PARTS LIST - Bell Housing & Shaft Assemblies
8
BOTTOM BEARING CAP
6
1
192856 BOTTOM SHAFT 1
19285015
❸19287311
1 ❸192874
8
1
Ø30 x Ø42 x 7 SEAL
M5 x 25 CAP HEAD SCREW
ITEM PART NUMBER DESCRIPTION QTY REMARKS
❸
1659723
4
1
165974
192858
6
TOP BEARING CAP192857
1 162709 1
1639602
6
M5 x 16 CAP HEAD SCREW (ST ST)
1
13 194513 SHAFT ASSEMBLY
1
1
CONSTANT VELOCITY CAM
17
12
192703 M30 BEARING LOCKNUT
M8 x 50 CAP HEAD SCREW
Ø25 x Ø52 ROLLER BEARING
1
16 192855 TOP SHAFT
1928537
Ø30 x Ø72 x 30.2 BALL BEARING
1
5 192650
19285910
16555814
1/8'' BSPT x 45° GREASE NIPPLE
1
BELL HOUSING MACHINING 1
BOTTOM BEARING HOUSING
9
M25 BEARING LOCKNUT
1
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EN
Bell Housing & Shaft Assemblies
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
PARTS LIST - Carriage Assembly
CARRIAGE ADAPTOR 1
LINEAR BEARING HOUSING
1
LINEAR BEARING CARRIAGE
12
192863 FOLLOWER NUT WASHER 111
165542
12
1
15 Ø47 CAM FOLLOWER
ITEM
1661564
9
10 192862 CAM FOLLOWER PIN 1
192861
19311213
1/8 R - 6mm PUSH IN ELBOW6 192661
8
162734
1
10 x 12 x 14mm LINEAR BEARING
REMARKS
192392
7
Ø46 CIRCLIP
192851
1
4
PART NUMBER
192852
192871 Ø25 LINEAR BEARING 4
M6 x 12 CAP HEAD SCREW
M12 PREVAILING TORQUE NUT
2
Ø41 x 1.78 SECTION O-RING
2
3
163159
2
2
DESCRIPTION QTY
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
PARTS LIST - Fluid Section
Ø12.42 x 1.78 O-RING
1/4 BSP HEXAGON PLUG
Ø37.82 x 1.78 O-RING - PTFE
11 192826 OUTLET CYLINDER 1
12 192827 OUTLET CHECK 1
2
8 192551
❶❷192712
15 194176
162844 PISTON SEAL
10 192825 INLET CYLINDER 1
4
9
7 192505 2 ❶❷
6 192382
2
DESCRIPTION
2 163952
REMARKSITEM QTY
1 ❷
8
5 165947 8
3
M6 x 25 CAP HEAD SCREW (ST ST)
4
Ø25.4 BALL
16 194242 Ø70 PISTON ASSEMBLY 1
SHAFT/BELLOWS ASSY 1
Ø10 SPRING WASHER (ST ST)
M10 x 35 CAP HEAD SCREW
165087 4
165123
1639211
M6 x 20 CAP HEAD SCREW (ST ST)
4
PART NUMBER
13 1 ❶❷
14 192833 SEAT 1 ❷
M6 SPRING WASHER (ST ST)
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EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
PARTS LIST - Piston Assembly
Ø70 FLUID PISTON 1
INLET SPRING KEEP ❶❷1931887
BALL CAGE
❷
Ø52.07 x 2.62 O-RING - FEP
ENCAPSULATED
4 1 ❶❷
1 ❶❷
❶❷1628552
1628563
162857
160533
5
REMARKS
PISTON BALL CHECK SPRING 1 ❶❷
11941139
PART NUMBER DESCRIPTION QTYITEM
SEAT 1 ❷
1
1
8 194111
171788 Ø1.375 BALL 1
6
1
Ø52.82 x 2.62 O-RING - FEP
ENCAPSULATED
Ø41.0 x 1.78 O-RING - FEP
ENCAPSULATED
192632
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EN
PARTS LIST - Piston Assembly
Use a 25mm Single Hex
Socket when tightening or
removing ball cage
from Piston.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
PARTS LIST - Shaft & Bellows Assembly
1
REMARKSITEM PART NUMBER DESCRIPTION QTY
502377
BELLOWS ASSEMBLY SPIGOT 17
192374 RETAINING NUT 1
1 ❷❹
3 192627
1 TOOL
1
4 192628 SHAFT SEAL 1 ❷❹
5 192864 PISTON SHAFT
TOOL
2 192579 KNIFED BELLOWS
6 BELLOWS POSITIONING TOOL
502382
BELLOWS SPACER 1
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EN
PARTS LIST - Shaft & Bellows Assembly
Screw Item No. 7 (assembly spigot) onto
the piston shaft (grease spigot with
AMGD-010).
Using Item No. 6, push bellows over
spigot until located in groove.
Smear loctite 572 over nose of bellows,
thread nut onto bellows ensuring the
thread starts squarely. Grip bellows
lightly by hand and tighten the nut with a
1 A/F spanner until the nut contacts the
bellows shoulder.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
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EN
Maintenance
NOTE
Before any maintenance always switch off the pump and secure against any unintentional start up.
General Maintenance
The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected
by three main factors: -
• Abrasiveness of Fluid Pumped
• Pump Duty Cycle
• Fluid Pressure Output Requirement
The two components which are more greatly affected by the above criteria than any other components in the
pump are:
The Main Piston Seal and the Cam Follower ;
it is therefore recommended that these two items are stocked as spare parts in addition to the recommended
spare parts kits.
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EN
Maintenance
Operation
Weekly
Inspection
Use only 502375 (KP2N-20 DIN 51825) Grease for Cam Follower Bearing.
Daily Check for any fluid leakage
3 Monthly
While running, apply (502375) grease to cam follower bearings, 8 strokes of a
standard ‘cartridge’ grease gun (502373).
Every 5 Years
Replace main shaft bearings. Linear Guide Bearings, Guide Rails and Cams if
excessive wear can be seen.
Annually
6 Monthly
Maintenance schedule
Check for any excessive mechanical noise
Check for excessive fluid pressure pulsation
Check oil level within gearbox
Grease Main Shaft Bearing with 502375 grease.
Inspect Linear Bearings, Rod, Cam and Cam followers for excessive wear, replace
if excessive wear can be felt or seen.
Inspect Piston and Replace Piston Seals / Bellows / Springs.
Inspect Piston & Outlet Ball Checks, replace as necessary.
Inspect Linear Guide Bearing and Guide Rails for excessive wear.
Inspect Cam and Cam followers for excessive wear, replace if excessive wear can
be seen.
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EN
Maintenance - Gearbox
WARNING
Gearbox
Maintenance
Wait until the unit has cooled sufficiently after stopping and isolation.
General overhauls must only be done by authorised ATEX certified service personnel or companies.
If changing the oil place a suitable container underneath the plug for draining.
It is recommended that the oil should be warm [40-50º C] to facilitate easier draining.
After filling with fresh oil, refit the level and/or drain plugs and clean up any oil spillage.
Every 1000 hours verify the good condition of oil seals and gaskets
Note:
Note:
The gearbox is supplied factory fitted with oil and is a service free unit.
However if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a
general overhaul of the unit.
The unit must be removed to be drained, maintained and filled with oil.
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EN
• The electric connections must be correctly locked to avoid resistance-increases, with consequent contact
overheating.
• The insulation air-distance and the surface-distance between conductors, required by the standards, must be
respected.
• All the screws, used to assemble the parts of the motors and of the terminal box, must be completely
tightened.
• The replacement of seals and of components for cable entrance would be made using spare parts, supplied
from the manufacturer, in order to guarantee the original type of protection.
• The Ex joint surfaces have not to be machined and it is not allowed to insert, between them, any kind of seals,
not foreseen or supplied from the manufacturer.
• The join surfaces have just to be cleaned and, in order to avoid corrosion or water entrance.
When it is not possible to make the repairs of Ex motors at the manufacturer’s plant, the outside workshops,
deputed to this task, must be endowed by the necessary capability, including:
• Sufficient technical knowledge of these motors.
• Factory equipment with tooling and facilities, suitable to make repairs.
• Quality control department, for the checks and the tests, requested after repairs.
• For the Ex motors the repairs of parts, directly involved on the protection against the explosion risk, must be
done without any modification to the original motor design.
Repair procedures of the Ex motors - are reported by IEC 79-19 standard.
WARNING
Electric Motors
Wait until the unit has cooled sufficiently after stopping and isolation.
Maintenance - Motor
Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:-
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EN
Mechanics
Remedy
Bearing needs lubrication
Grease bearing or replace if damage
is too great
Drive between shafts in the gear unit
interrupted
Return the unit for repair and replace
gearbox
Gearbox Output shaft does not
rotate, even though the motor is
running.
c) Check both coupling hub locking
screws are tightened to specified
torque. Replace inner coupling
spider.
Possible CauseSymptom
Gearbox Oil leaking from ventilator Unit overfilled with oil. Check and correct the oil level
Carriage does not maintain contact
with cam; Noisy Changeover
a) Defective gasket on gear unit
cover.
b) Defective gasket.
c) Gear unit not ventilated
Gearbox Oil leaking
• from the gear unit cover
• from the motor flange
• from the gear unit flange
• from the output oil seal
Cam Followers bearing generating
heat / noise
a) Retighten screws on gear unit
cover.
b) Return gearbox
c) Check vent is clean/fitted and not
the transportation plug
Fault Finding
a) Spring tension insufficient
b) Fluid seal friction or piston
movement prevented
c) Loose or worn drive shaft coupling
a) Check and replace springs
b) Check fluid section
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EN
Pump will not run
Symptom
Pump will not ‘Prime’
d) Cam direction incorrect d) Remove shaft assembly and
rebuild with correct cam orientation
Excessive Pressure Pulsation
a) Replace piston seals.
b) Inspect, clean and/or replace balls
and seats.
a) Worn piston seals
b) Worn balls and / or seats
Fluid Section
Possible Cause Remedy
Pump runs, but lack of pressure
a) Air entering the suction
hose/manifold
b) Worn piston seals
c) Ball checks not seating correctly.
Paint leaking from inside cover Bellows seal failure
a) Ball checks not seating correctly. a) Inspect, clean and/or replace balls
and seats.
b) Main shaft bearings worn b) Inspect, clean and/or replace
main bearings
c) Cam profile worn down c) Replace cam
a) No power
b) Inverter Unit or safety interlocks
‘tripped’
a) Check electrical supply
b) Check inverter and fault
conditions
Replace bellows seal, check piston
seal, replace as necessary
Fault Finding
a) Check o-rings and hose
connections
b) Replace piston seals.
c) Inspect, clean and/or replace balls
and seats.
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EN
1. Connect pump to paint system.
2. Connect electric motor to a suitable electrical supply.
3. Fit the gearbox vent plug.
4. Turn on paint system and set back pressure regulator to zero.
5. Turn the pump on at the local isolation mounted switch.
WARNING
Testing and Lubricating - Qualified personnel only
IMPORTANT
Testing and Lubricating after major overhaul
Fluid Drain Down
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent
manufacturer.
1. Stop the pump (turn off the electric motor);
isolate the paint supply and place a suitable container underneath the hose to prevent spillage.
2. Disconnect the inlet & outlet hoses and position securely into a suitable container.
3. Start the pump and run at slow speed [20Hz] for 1 minute.
The pump will now have most of the paint removed;
however, some material will remain within the fluid cylinders and manifolds.
4. If required to finally remove any paint from the pump, place the supply hose in a compatible solvent and run
the pump until sufficiently clean.
Testing and Lubricating
6. Allow the pump to run for about 10 minutes between 60 to 80Hz to ensure any trapped air is correctly vented.
Check for any leaks and mechanical noises.
7. While running, apply (502375) grease to cam follower bearings, 8 strokes of a standard ‘cartridge’ grease gun
(502373).
8. While running apply (502375) grease to main shaft bearing (40 strokes of a grease gun on a new bearing and
6 pumps on a bearing in current use).
9. Run the pump at 20 cycles/min [50 HZ] and increase the back pressure to 10 bar and run for 1 hour.
Check for any leaks and mechanical noises.
Never allow the pump to run with a closed (‘valved off’) inlet or outlet connection
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EN
250790
192392
250778 Bellows replacement kit
#
250736
Cam Follower Bearing Kit
# 194111 Ø70 Piston
# 192871 Linear Bearing
#
* Note:
Includes coupling spider
** Fluid Section overhaul kit
** Fluid section seal kit
KIT No. Part No. Description Remarks
250642
Check main parts list for details of individual kit contents
Bellows (fluid section)
** Note:
Fluid section seal & fluid section overhaul kits contain all the necessary components to service Mark one and two
pistons. Discard components not required.
Note:
Includes 4 x Sanitary Gasket - PTFE
* Main Bearing Overhaul Kit
# 192850 Constant Velocity Cam
192579
E2-15 Pumps - Spare Parts List
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EN
ACCESSORIES
PART NUMBER DESCRIPTION REMARKS
192800 Smart Card V3.0
194495 Sensor Manifold
192206 1'' Sanitary Gasket
192009 1'' Sanitary Clamp
AGMD-010 Synthetic Grease [50g tube] For assembly only
502373 Collet Connector
502375
Pressure Feedback
Electrical Panel for Single Pump Operation502483 Inc. Smart Card
BPR Control Box
[4-20 mA / 0-25 bar] Pressure Sensor192547
502501
Grease for Cam Follower (& Main Bearings)
Grease Gun for Cam Follower (& Main Bearings)
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EN
ACCESSORIES
Shaft tool - 16mm Flats
193121 Top Bearing Press Tool
M8 Torx Security Screwdriver for Cover
PART NUMBER DESCRIPTION REMARKS
193120
193122 Bottom Bearing Press Tool
502377
502813
193119 Top Bearing Locknut Tool
Bottom Bearing Locknut Tool
192450
Bellows Assembly Tool
502382 Bellows Assembly Spigot
502813
193119 193120 193121
193122 502377 & 502382
FOC with a New Pump
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EN
Gearbox Long Term Storage
● Protected against damage by insects and contact with aggressive or corrosive substances or atmospheres.
● Protected from the risk of falling or being fallen on to.
● In an environment free from vibration or oscillation.
● The unit must be totally filled up for the duration of storage with a compatible polyglycol synthetic
oil - lubricant type, viscosity and quantity are indicated by details on the gearbox serial plate.
● The sealing band in the vent plug must not be removed. The unit must be sealed tight.
● A warning label must be applied to the unit to indicate the gearbox has been totally filled and must be drained
to the correct level before operation.
Storage for over two years:
● For storage up to three years: relative humidity must be reduced to less than 50% in addition to the above
requirements.
● If the unit has been stored for more than two years, and / or the unit has experienced temperature variation
exceeding those above, the lubricant must be replaced before use.
● Rust inhibitor is applied to exposed connecting drive shaft surfaces.
● Stored in a dry environment not exposed to direct sunlight or other ultra-violet light sources.
● Within a temperature range of -5°C to +40°C [23°F to 104°F]and relative humidity of less than 60%.
Gearboxes stored over 9 months that have not received the following long term storage measures,
will result in the voiding of the warranty.
Necessary long term storage measures (for up to 2 years):
● After two years in storage or inactivity, the gearhead must be rotated manually to avoid failure of the oil seals.
● For complete details see the gear unit operating and assembly instructions.
Storage or inactivity for over nine months
Without taking additional storage measures, internal components such as bearings and gears will start to rust
due to a lack of oil circulation and / or condensation. This will result in accelerated wear during operation.
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EN
NOTES
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EN
NOTES
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EN
For specific warranty information please contact Binks.
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea Tel: +82313663303
Japan Tel: +81 45 785 6421
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
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EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
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