- EV2-15 智能泵手册 77-3337 EN [ 英语 ]
77-3337
104274 - EU Model
104272 - Japan Model
104271 - USA Model
104282 - China Model
EV2-15
Smart Pump
EN
Or use this QR code with your mobile device:
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and
understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
ADDITIONAL RESOURCES
For additional information or copies of your service manual, please visit us online at:
binks.com/en/library
XXXXXXXX
Insert
QR
code
Obey local or municipal regulations for product recycling and disposal.
77-3337 R2.2 (04/2025) 2 www.binks.com
EN
EU Declaration of Conformity
10/04/25
F. A. Sutter Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
Product Description / Object of Declaration:
This Product is designed for use with: Solvent & Waterbased Materials
Notified body details and role:
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
Protection Level: Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Element Materials Technology Rotterdam B.V. (2812)
Lodging of ATEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
EMC Directive 2014/30/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection by
methods c, b and k.
EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
EN 60034-1: 2010 Rotating electrical machines
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Representative authorised to compile the technical file President @. Binks France SAS
5 Place Pierre Semard, 94130 Nogent sur Marne , Paris, France
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
77-3337 R2.2 (04/2025) 3 www.binks.com
EN
This Product is designed for use with: Solvent & Waterbased Materials
UKCA Declaration of Conformity
This Declaration of Conformity / Incorporation is issued under the sole responsibility of the
manufacturer:
Executive President: Engineering and
Operations, Shoreview, MN, 55126. USA
F. A. Sutter
10/04/25
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
Electromagnetic Compatibility Regulations 2016
by complying with the following statutory documents and designated standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 12621:2006+2010 Machinery for the supply and circulation of coating materials under pressure - Safety requirements
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36:Non Electrical equipment for explosive atmospheres-Basic methods
and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres - protection
by methods c, b and k.
BS EN 1127-1:2019 Explosive atmospheres - Explosion prevention - Basic concepts
BS EN 60079-0:2018 Explosive atmospheres - Equipment. General requirements
BS EN 60079-1:2014 Explosive atmospheres - Equipment protection by flameproof enclosures d
BS EN 60079-7:2015 Explosive atmospheres. Equipment protection by increased safety e
BS EN 60034-1: 2010 Rotating electrical machines
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Product Description / Object of Declaration:
Protection Level: Ex h IIB T4 Gb X (Pump)
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
Approved body details and role:
Lodging of UKEX Technical file
This Declaration of Conformity / Incorporation is issued
under the sole responsibility of the manufacturer:
Binks U.K. Limited,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Binks
U.K. Ltd:
Document Part No.
.
Element Materials Technology Warwick Ltd. UK. (0891)
Electric Pump E2-7, E2-15 XXX, E2-20, E2-30, E2-40, E2-60, EV2-
15, EV2-30, E4-60, E4-100
Suitable for use in hazardous area: Zone 1/Zone 2
77-3337 R2.2 (04/2025) 4 www.binks.com
EN
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
Read the following warnings before using this equipment.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
CAUTION NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
77-3337 R2.2 (04/2025) 5 www.binks.com
EN
Rated 20 to 80 Hz (c/w thermisters)
EEx d 11B T3
NOTE
Gearbox Ratio:
15 l/m [4.0 US gal/m]
* Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode)
Fluid inlet connection:
50mm [1.97 ins]
20bar [290psi]*
e.g. EV2-15 Maximum Set Pressure of 18 bar to operate Pump on a 24/7 basis
4Pole 1400 RPM @50Hz
Gearbox Oil (EU Model)
0.375 l [0.10 US gal]
Nominal pump stroke:
Max. Inlet Pressure
Fluid outlet connection:
'A'
2 bar [29 psi]
EV2-15 Maximum fluid pressure:*
EV2-15 Nominal flow volume / cycle:
AC Induction Electric Motor- EU Model
Total Weight of Pump (inc electric motor)
55:1
135 kg [298 lbs]
Reduce Maximum working pressure by 2 bar [29 psi] when using in Open Loop (Flow Mode)
400V 3PH 0.75 Kw @ 50HZ
Synthetic 220 (typically Agip Blasia S)
1'' Sanitary
Fluid Output @ 80 HZ [40 cycles/min]
Fluid Output @ 20 HZ [10 cycles/min] 3.75 l/m [1.0 US gal/m]
'B'
SPECIFICATION
77-3337 R2.2 (04/2025) 6 www.binks.com
EN
the Pump Frame must be wired to a suitable earth
ground to ensure that there is no possibility of static
build up.
SECTION A-A
M6 HEX.
Head screw for pump earth grounding;
DIMENSIONS AND MOUNTING DETAILS
A
B
1
0
8
7
-
1
1
6
5
77-3337 R2.2 (04/2025) 7 www.binks.com
EN
The maximum pressure setting the pressure sensor should be set to is 20 bar [305 psi].
e.g. blocked paint filter, otherwise Pump warranty may be invalidated.
The main Pump Control Panel must be positioned within an Electrically Safe Area.
This is necessary to protect the Pump mechanics from overload.
The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2.
It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local
Start / Stop facility and Junction box.
A Pressure sensor must be connected to the outlet manifold port and set to stop the pump in the event of the
system overpressure
An adapter to mount a pressure sensor is available on the PRV mounted to the pump.
NOTE:
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance with
gearbox long term storage guidance at the end of this manual, to reduce risk of internal corrosion and early
failure.
Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas.
INSTALLATION
77-3337 R2.2 (04/2025) 8 www.binks.com
EN
Once operating temperature is reached, this device quickly changes the resistance;
Only trained personnel familiar with these standards should handle this type of apparatus.
The motor is fitted with PTC temperature sensors (Thermistors).
Inverter
Required Inverter Settings
Maximum Hz Output
Mininmum Hz Output
400 V
Acceleration Ramp
78%
50 Hz
1440 RPM
Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk
of explosion.
If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt.
0.81
Rated Motor Power
Rated Motor Current
Rated Motor Voltage
Rated Motor Speed
80 Hz
20 Hz
Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into
consideration.
Rated Motor Efficiency
Rated Motor Frequency
Deceleration Ramp
Value
Rated Motor Power Factor
2A
0.75 kW
it must be connected to a suitable releasing device mounted within the control panel and wired to stop the motor
if an over temperature occurs.
Electric Motor
The motor must be wired to provide a clockwise direction of the cam.
5 Seconds
0.1 Seconds
INSTALLATION
77-3337 R2.2 (04/2025) 9 www.binks.com
EN
�
�
�
�
�
�
e.g.,
Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements.
Outlet - Ø25 I.D. [20 bar working pressure]
Attach suitable flexible hoses to the inlet and outlet connections.
Suction - Ø28 I.D. [-1 to 10 bar working pressure]
Check that the rubber pin in the vent plug on top of gearbox has been removed to allow venting.
Ensure the gearbox is filled with oil.
(The gearbox is filled with the correct amount of oil at the factory)
INSTALLATION
77-3337 R2.2 (04/2025) 10 www.binks.com
EN
�
�
�
�
� Check oil level within gearbox. Oil level check is particularly important if the gearbox has been in long
term storage.
Set the pump speed to the minimum frequency 20 Hz and start the pump to remove any air from the circuit.
Before starting:-
Smart Mode:
The return line ‘back pressure’ regulator responds to the changes in system fluid flow demand, (due to variable
paint usage) by dynamically adjusting the paint flow rate returning to the system paint tank, thus maintaining the
set pressure.
All required interlocks are tested and operational.
Suitable material for pumping is available at the suction hose.
Ensure all electrical and mechanical connections are correctly made.
The outlet connection is not blocked or isolated by any valves.
Inspect for any system leaks.
Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator
to achieve the desired system fluid pressure.
SYSTEM OPERATION
77-3337 R2.2 (04/2025) 11 www.binks.com
EN
PARTS LIST – Pump Assembly
1957615
195754
177152
7 **
PART NUMBER
1
1
1042701
3
ITEM
TORQUE ARM
EV2-15 Pump Assembly
DESCRIPTION
PRV & EV2-15 MANIFOLD KIT
QTY
1958362 1
4
1771516
ATEX GEARBOX & MOTOR - EU Model
ATEX GEARBOX - Japan Model
1195829
1958307 **
M8 x 16 SCREW
WASHER
M18 x 50 SCREW
7 **
1
195837 1
1
7
GEARBOX & MOTOR - USA MODEL
1
7 ** 172609 ATEX/CCC GEARBOX & MOTOR - China Model 1
77-3337 R2.2 (04/2025) 12 www.binks.com
EN
** NOTE:
If the gearbox unit will be inactive for nine months or more, prepare and store gearbox in accordance with
gearbox long term storage guidance at the end of this manual, to reduce risk of internal corrosion and early
failure.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 13 www.binks.com
EN
QTY
1
164838 22
PART NUMBER
104269 1
3 195840
2
ITEM
RIVET
162895 3
4
195834
O-RING
TORQUE ARM PIN
NAMEPLATE
DESCRIPTION
DRIVE UNIT
1
195755 1
5
COVER C/W CAP FIXINGS
FLUID SECTION
7
PARTS LIST – Pump Assembly
6 104268 1
77-3337 R2.2 (04/2025) 14 www.binks.com
EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 15 www.binks.com
EN
165123
32 195832 8 x 10 x 100 CAM SHAFT ASSY 1
165351
27
14 177020 M8 MUD GUARD WASHER - STST 8
DVX-364 M8 x 20 SCREW
165661 M8 x 20 GRUB SCREW 4
17
18 192668
LEFT HAND LEG 1
12
160544 M12 SPRING WASHER
170241
6
16
195760
35 8
28 195758 RIGHT HAND LEG 1
MAIN BODY MACHINING
SPACER 4
195743
195757
29 195759 BRACE 2
GREASE HOSE 2
160524
25
7
1
11 165959
192400 SPRING RETAINING WASHER
195833
30
PART NUMBER
2
REMARKS
1
7
M8 AEROTIGHT NUT
ITEM
M8 SPRING WASHER 8
8
8 165659
DESCRIPTION QTY
20
CARRIAGE SPRING
6 8
8
M12 EYE BOLT
3 163921 M6 x 25 SCREW
M10 SPRING WASHER
M8 x 12 GRUB SCREW 8
163161
M12 x 50 SCREW 6
5 165108
2
4
24 193131 1/4 - 10mm ELBOW FITTING
26
BOTTOM CARRIAGE ASSEMBLY 2
1
22 192880
31 195762 8 x 10 x 100 KEY 1
SPACER
CARRIAGE SPRING ROD 4
1
34 195843 TOP CARRIAGE ASSEMBLY 2
177104
10 165958 M6 x 20 SCREW (BRASS) 2
LEAK DETECTION HOSE 1
192869
21 192872 LINEAR BEARING ROD 4
15 M4 x 12 SCREW 1
M6 WASHER (BRASS)
8
9
M10 x 25 SCREW
SHAFT CLAMP ASSY 2
19 192706
8
2
33
194540
192650 GREASE NIPPLE 2
13 177012
PARTS LIST – Drive Unit
23 193130 1/8 - 6mm ELBOW FITTING 2
77-3337 R2.2 (04/2025) 16 www.binks.com
EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 17 www.binks.com
EN
8
195831 SHAFT ASSEMBLY 1
ROLLER BEARING
8
2 195828
1
1
192859
TOP BEARING CAP
Part No. 2 To be pressed into housing using tool 502954
Part No. 5 Grease using 502375
Part No. 10 Outer race and rollers to be pressed into housing using tool 193122. Lightly grease inner and outer
surfaces of inner race with 502375 grease before fitting onto shaft.
Part No. 7 To be tightened using tool 193120
BOTTOM BEARING HOUSING
1
192874
1
NOTE:
163951
1
10 1
SEAL
11 192858
1
6 165972 M5 X25 CAP HEAD SCREW 6
BALL BEARING
3 195756
5
QTY
7 165974
PART NUMBER
4
DESCRIPTION
EV2-15 DRIVE PLATE - MACHINED
REMARKS
195744
ITEM
BEARING LOCKNUT 1
M6 X16 CAP HEAD SCREW (ST ST)
BOTTOM BEARING CAP
9
162709
12 194820 GREASE NIPPLE 1
PARTS LIST – CAM SHAFT ASSY
1
77-3337 R2.2 (04/2025) 18 www.binks.com
EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 19 www.binks.com
EN
5 165558
1
4
1957532
16M8 x 50 CAP HEAD SCREW (PLATED)
ITEM PART NUMBER
1928501 2
1
DRIVE SHAFT
195752
192856
1
QTY
BASE SHAFT
MIDDLE SHAFT3
CONSTANT VELOCITY CAM
DESCRIPTION
PARTS LIST – Shaft Assembly
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
Position first cam 180 degrees out of phase
with second cam.
Ensure both cam faces marked TOP face
the drive shaft.
77-3337 R2.2 (04/2025) 20 www.binks.com
EN
1 2 3
1
2
3
Place CAM onto middle shaft (with 'TOP' engraving facing down towards the assembly tool).
Hold assembly tool (502955) in a vice (flats provided) and install middle shaft.
Place the base shaft on top of the CAM, align the holes and screw in the M8 x 50 cap head screws using
Loctite 243 and tighten to 30Nm.
Lift the assembly off of the assembly tool, rotate assembly and place back onto tool to complete
assembly.
Add the drive shaft to the assembly:
Angular position of drive shaft keyway relative to cam profile is unimportant.
Place the second CAM (with 'TOP' engraving facing up), ensure the CAM is 5 holes radially out of pitch
from the first CAM.
Assembly Tool CAM Radial pitch offset
align the holes and screw in the M8 x 50 long cap head screws using Loctite 243 and tighten to 30Nm.
PROCEDURE – Shaft Assembly
77-3337 R2.2 (04/2025) 21 www.binks.com
EN
GREASE NIPPLE
7
10 x 12 x 14mm LINEAR BEARING
192851
177154
195763
1
CAM FOLLOWER PIN
LINEAR BEARING CARRIAGE
LINEAR BEARING HOUSING
DESCRIPTION QTYITEM PART NUMBER
1
6
10 FOLLOWER NUT WASHER
4
8
M10 x 20 COUNTER SUNK CAP
SCREW
11
194820
192871
1
195764
1661569
2
Ø41 x 1.78 SECTION O-RING
Ø46 CIRCLIP
1
REMARKS
4
192392
1
3
192852
2
12
Ø47 CAM FOLLOWER 1
193112
5 Ø25 LINEAR BEARING
4
162734
1
2
PARTS LIST – Top Carriage Assembly
77-3337 R2.2 (04/2025) 22 www.binks.com
EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 23 www.binks.com
EN
Ø41 x 1.78 SECTION O-RING
Ø47 CAM FOLLOWER 1
PART NUMBER DESCRIPTION QTY REMARKS
1923921
ITEM
193112
162734
177154
3 192851 LINEAR BEARING HOUSING 2
4 195764 CAM FOLLOWER PIN 1
5 192861 CARRIAGE ADAPTOR 1
4
12 195763 FOLLOWER NUT WASHER 1
10 192661 1/8 - 6mm PUSH IN ELBOW 1
11 166156 Ø46 CIRCLIP
2
8 10 x 12 x 14mm LINEAR BEARING 2
12
13
LINEAR BEARING CARRIAGE 1
9
PARTS LIST – Bottom Carriage Assembly
7 192871 Ø25 LINEAR BEARING 4
192852
165542 M6 x 12 SOCKET HEAD CAP SCREW 2
M10 x 20 COUNTER SUNK CAP
SCREW
1
6
77-3337 R2.2 (04/2025) 24 www.binks.com
EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 25 www.binks.com
EN
BALL CHECK SPRING16054015
1INLET CYLINDER
14
11 192382
9
162844
8
OUTLET CYLINDER
165123 16
2
2
2OUTLET CAGE
OUTLET CAP
Ø1 ST ST BALL
2
2
1/4 BSP HEXAGON PLUG
Ø12.42 x 1.78 O-RING
2
2195750
PISTON SEAL
Ø39.34 x 2.62 O-RING
4
Ø70 PISTON ASSEMBLY
M6 SPRING WASHER (ST ST)
10
M10 SPRING WASHER (ST ST)
12
5
ITEM
1639218
2
8
162893
M10 x 35 CAP HEAD SCREW (ST
ST)
OUTLET SPRING KEEP
195747 OUTLET BLOCK 1
13 195748
SEAT
2
18
Ø33.05 x 1.78 O-RING 2
1957451
3
16 195749
2
192505
6
2
1
165947
22 177150
16508721
192942
DESCRIPTION
4 194176
PART NUMBER
2
16
162892
195842
195746
19 Ø41.0 x1.78 O-RING
M6 x 80 CAP HEAD SCREW (ST
ST)
REMARKSQTY
7
192551
17
20 162911
4
M6 x 25 CAP HEAD SCREW (ST
ST)
8
SHAFT/BELLOWS ASSY
PARTS LIST – Fluid Section
77-3337 R2.2 (04/2025) 26 www.binks.com
EN
K
E
Y
(R
e
v
e
rs
e
f
o
r
a
ss
e
m
b
ly
)
L
O
C
T
IT
E
T
O
R
Q
U
E
M
A
IN
T
E
N
A
N
C
E
O
R
D
E
R
G
R
E
A
S
E
I
N
T
E
R
N
A
L
(A
G
M
D
-0
1
0
)
G
R
E
A
S
E
77-3337 R2.2 (04/2025) 27 www.binks.com
EN
INLET SPRING KEEP
1926326 1 PISTON INLET SEAT
162857
1
4
BALL CHECK SPRING 1 1605401
1
ST ST BALL 1
2 1
PART NUMBER DESCRIPTION QTY REMARKSITEM
3 162856
BALL CAGE
1Ø70 FLUID PISTON
9
8
195841
194111
5
1
Ø41.0 x 1.78 O-RING
1931887
Ø52.82 x 2.62 O-RING 1
171788
Ø52.07x 2.62 O-RING
PARTS LIST – Piston Assembly
162855
77-3337 R2.2 (04/2025) 28 www.binks.com
EN
Use a 30mm Single Hex
Socket when tightening or
removing ball cage
from Piston.
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 29 www.binks.com
EN
BELLOWS ASSEMBLY SPIGOT
4 192628
PART NUMBER DESCRIPTION
1
1 TOOL
Screw Item No. 7 (assembly
spigot) onto the piston shaft
(grease spigot with AMGD-010).
Using Item No. 6, push bellows
over spigot until located in groove.
Smear loctite 572 over nose of
bellows, thread nut onto bellows
ensuring the thread starts
squarely. Grip bellows lightly by
hand and tighten the nut with a
1 A/F spanner until the nut
contacts the bellows shoulder.
7 502382
REMARKS
BELLOWS POSITIONING TOOL 1 TOOL
RETAINING NUT
5 192864 PISTON SHAFT 1
1
1 192374 RETAINING NUT 1
2 1 192579
QTY
KNIFED BELLOWS
3 192627
ITEM
SHAFT SEAL
PARTS LIST – Shaft & Bellows Assembly
6 502377
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 30 www.binks.com
EN
5
QTY
192009
6
4
3
6
104167
2
1 *
PART NUMBER
1'' SMART PUMP PRV
DESCRIPTION
1
ITEM
1
3
195751
194109
1'' OUTLET MANIFOLD
1'' SANITARY ELBOW
1/1.5'' SANITARY GASKET - PTFE192206
1/1.5'' SANITARY CLAMP
PARTS LIST – PRV and Manifold Assembly
* See separate Pressure Relief Valve service manual for further details (77-3243).
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3337 R2.2 (04/2025) 31 www.binks.com
EN
The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected
by three main factors: -
Pump Duty Cycle
General Maintenance
NOTE
Before any maintenance always switch off the pump and secure against any unintentional start up.
Abrasiveness of Fluid Pumped
The Main Piston Seal (162844) and the Cam Follower (192392);
it is therefore recommended that these two items are stocked as spare parts in addition to the recommended
spare parts kits.
MAINTENANCE
Fluid Pressure Output Requirement
The two components which are more greatly affected by the above criteria than any other components in the
pump are:
77-3337 R2.2 (04/2025) 32 www.binks.com
EN
Inspect Cam and Cam followers for excessive wear, replace if excessive wear can
be seen.
Check for any excessive mechanical noise
Check oil level within gearbox
Daily Check for any fluid leakage
Check for excessive fluid pressure pulsation
Check gearbox temperature,
Inspect Piston and Replace Piston Seals / Bellows / Springs.
Every 5 Years
Inspect Piston & Outlet Ball Checks, replace as necessary.
Inspect Linear Guide Bearing and Guide Rails for excessive wear - replace as
necessary.
Replace main shaft bearings. Linear Guide Bearings, Guide Rails and Cams if
excessive wear can be seen.
Use only 502375 (KP2N-20 DIN 51825) Grease for Cam Follower Bearing.
Grease Main Shaft Bearing with 502375 grease.
Inspect Linear Bearings, Rod, Cam and Cam followers for excessive wear, replace
if excessive wear can be felt or seen.
Maintenance schedule
Inspection
(are shaft seals leaking?)
Grease slave (top) carriages with 502375 grease.
Annually
6 Monthly
Operation
Check condition of gearbox,
While running, apply (502375) grease to cam follower bearings, 8 strokes of a
standard ‘cartridge’ grease gun (502373).
3 Monthly
MAINTENANCE
Weekly
(has over temperature been activated?)
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EN
It is recommended that the oil should be warm [40-50º C] to facilitate easier draining.
After filling with fresh oil, refit the level and/or drain plugs and clean up any oil spillage.
If changing the oil place a suitable container underneath the plug for draining.
Gearbox
Wait until the unit has cooled sufficiently after stopping and isolation.
Every 2000 hours verify the good condition of oil seals and gaskets
However, if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a
general overhaul of the unit.
WARNING
General overhauls must only be done by authorised ATEX certified service personnel or companies.
The unit must be removed to be drained, maintained and filled with oil.
Maintenance
Check oil level within gearbox
Note:
Note:
MAINTENANCE – Gearbox
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EN
•
•
•
•
•
•
•
•
•
•
Quality control department, for the checks and the tests, requested after repairs.
WARNING
Wait until the unit has cooled sufficiently after stopping and isolation.
For the Ex motors the repairs of parts, directly involved on the protection against the explosion risk, must
be done without any modification to the original motor design.
Repair procedures of the Ex motors - are reported by IEC 79-19 standard.
Electric Motors
Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:-
Factory equipment with tooling and facilities, suitable to make repairs.
The electric connections must be correctly locked to avoid resistance-increases, with consequent contact
overheating.
The join surfaces have just to be cleaned and, in order to avoid corrosion or water entrance.
When it is not possible to make the repairs of Ex motors at the manufacturer’s plant, the outside workshops,
deputed to this task, must be endowed by the necessary capability, including:
The replacement of seals and of components for cable entrance would be made using spare parts,
supplied from the manufacturer, in order to guarantee the original type of protection.
The Ex joint surfaces have not to be machined and it is not allowed to insert, between them, any kind of
seals, not foreseen or supplied from the manufacturer.
The insulation air-distance and the surface-distance between conductors, required by the standards, must
be respected.
Sufficient technical knowledge of these motors.
MAINTENANCE – Motor
All the screws, used to assemble the parts of the motors and of the terminal box, must be completely
tightened.
77-3337 R2.2 (04/2025) 35 www.binks.com
EN
•
b) Fluid seal friction or piston
movement prevented
b) Check fluid section - Check and
replace piston seals, check piston
surface coating for damage, check
outlet cylinder bores are not filled
with settled out residue.
Carriage does not maintain contact
with cam; Noisy Changeover
Gearbox Oil leaking from ventilator
•
Check and correct the oil level
Cam Followers bearing generating
heat / noise
Bearing needs lubrication
Symptom
Gearbox Output shaft does not
rotate, even though the motor is
running.
Drive between shafts in the gear unit
interrupted
from the output oil seal
Grease bearing or replace if damage
is too great
Remedy
from the motor flange
•
Unit overfilled with oil.
Gearbox Oil leaking
from the gear unit cover
Return the unit for repair and replace
gearbox
a) Defective gasket on gear unit
cover.
Possible Cause
b) Return gearbox
a) Retighten screws on gear unit
cover.
a) Spring tension insufficient a) Check and replace springs
b) Defective gasket.
from the gear unit flange
•
Mechanics
FAULT FINDING
c) Gear unit not ventilated c) Check vent is clean/fitted and not
the transportation plug
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EN
a) Replace piston seals.
Pump will not run
c) Damaged PRV seat
b) Main shaft bearings worn
c) Check PRV seating faces for
damage. See separate PRV service
manual for details
a) No power
Pump runs, but lack of pressure
Possible Cause
b) Inverter Unit or safety interlocks
‘tripped’
d) Cam direction incorrect
c) Cam profile worn down
a) Ball checks not seating correctly.
Pump will not ‘Prime’
Symptom
Fluid Section
c) Ball checks not seating correctly.
b) Worn piston seals
a) Air entering the suction
hose/manifold
b) Inspect, clean and/or replace balls
and seats.
Bellows seal failure
Remedy
b) Replace piston seals.
a) Check o-rings and hose
connections
a) Worn piston seals
d) Remove shaft assembly and
rebuild following procedure on page
19
c) Replace cam
b) Worn balls and / or seats
c) Inspect, clean and/or replace balls
and seats.
Paint leaking from inside cover
a) Inspect, clean and/or replace balls
and seats.
Replace bellows seal, check piston
seal, replace as necessary
b) Check inverter and fault
conditions
a) Check electrical supply
Excessive Pressure Pulsation
FAULT FINDING
b) Inspect, clean and/or replace
main bearings
77-3337 R2.2 (04/2025) 37 www.binks.com
EN
TESTING AND LUBRICATION
1
2
3
4
5
6
7
8
9
3
Never allow the pump to run with a closed (‘valved off’) inlet or outlet connection
Allow the pump to run for about 10 minutes between 60 to 80Hz to ensure any trapped air is correctly
vented.
Check for any leaks and mechanical noises.
Turn the pump on at the local isolation mounted switch.
IMPORTANT
Testing and Lubricating - Qualified personnel only
Connect electric motor to a suitable electrical supply.
Run the pump at 20 cycles/min [40 HZ] and increase the back pressure to 10 bar and run for 1 hour.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent
manufacturer.
2
Remove paint from the system if needed to lower system pressure.
While running, apply (502375) grease to cam follower bearings, 8 strokes of a standard ‘cartridge’ grease
gun (502373).
however, some material will remain within the fluid cylinders and manifolds.
If required to finally remove any remaining paint from the pump, place the supply hose in a compatible
solvent and run the pump until sufficiently clean.
Stop the pump and place container under fluid section and remove drain plugs.
Fluid Drain Down
Start the pump and run at slow speed [20Hz] for 1 minute.
The pump will now have most of the paint removed;
Disconnect the inlet & outlet hoses and position securely into a suitable container.
1 Stop the pump (turn off the electric motor);
Connect pump to paint system.
Testing and Lubricating after major overhaul
Turn on paint system and set back pressure regulator to zero.
4
WARNING
While running apply (502375) grease to main shaft bearing (40 strokes of a grease gun on a new bearing
and 6 pumps on a bearing in current use).
Check for any leaks and mechanical noises.
isolate the paint supply and place a suitable container underneath the hose to prevent spillage.
Fit the gearbox vent plug, or remove rubber bung.
77-3337 R2.2 (04/2025) 38 www.binks.com
EN
192392
Check Main Parts List for details of Individual Kit Contents
#
** Includes 2 x 192206 - Sanitary Gasket - PTFE
194111
BELLOWS REPLACEMENT KIT **
MAIN BEARING OVERHAUL KIT
Recommended Replacement Spare Parts and Kits for EV2-15 Pumps
250839
250840
CONSTANT VELOCITY CAM
DESCRIPTION
# 192850
250842
250841
#
# 192871
# 192579
250837
SPARE PARTS LIST
FLUID SECTION OVERHAUL KIT **
FLUID SECTION SEAL KIT **
CAM FOLLOWER BEARING KIT
16 x LINEAR BEARING
1 x KNIFED BELLOWS
1 x LINEAR BEARING
FLUID PISTON
1 x Ø47 CAM FOLLOWER
250838
KIT No. PART No.
77-3337 R2.2 (04/2025) 39 www.binks.com
EN
BPR Control Box
PART No.
Smart Card
192206
192009
[4-20 mA / 0-25 bar]
Pressure Feedback
Inc. Smart Card502483
Pressure Sensor
Sensor Manifold
Grease Gun for Cam Follower (& Main Bearings)
AGMD-010 Synthetic Grease [50g tube] For assembly only
502375
DESCRIPTION
Collet Connector
194495
192547
502373
REMARKS
V3.0
1 Sanitary Gasket
1 Sanitary Clamp
Grease for Cam Follower (& Main Bearings)
502501
Electrical Panel for Single Pump Operation
192800
ACCESSORIES
77-3337 R2.2 (04/2025) 40 www.binks.com
EN
193122502954
193120
192450
Top Bearing Press Tool
CV Cam & Shaft Assembly Tool
Piston Assembly Jig (new piston) Ø70
FOC with a New PumpM8 Torx Security Screwdriver for Cover
502377 502382
Bottom Bearing Press Tool
193120 Bottom Bearing Locknut Tool
502813
DESCRIPTION REMARKS
502377
502382
502956
502955
16mm A/F Shaft Tool
193122
502954
502813
502955
Pin C spanner
502956
Bellows Assembly Tool
Bellows Assembly Spigot
PART No.
192450
ACCESSORIES
77-3337 R2.2 (04/2025) 41 www.binks.com
EN
Gearbox Long Term Storage
● Protected against damage by insects and contact with aggressive or corrosive substances or atmospheres.
● Protected from the risk of falling or being fallen on to.
Gearboxes stored over 9 months that have not received the following long term storage measures,
will result in the voiding of the warranty.
Necessary long term storage measures (for up to 2 years):
● Rust inhibitor is applied to exposed connecting drive shaft surfaces.
● Stored in a dry environment not exposed to direct sunlight or other ultra-violet light sources.
● Within a temperature range of -5°C to +40°C [23°F to 104°F]and relative humidity of less than 60%.
Without taking additional storage measures, internal components such as bearings and gears will start to rust
due to a lack of oil circulation and / or condensation. This will result in accelerated wear during operation.
Storage or inactivity for over nine months
● In an environment free from vibration or oscillation.
● The unit must be totally filled up for the duration of storage with a compatible polyglycol synthetic
oil - lubricant type, viscosity and quantity are indicated by details on the gearbox serial plate.
● The sealing band in the vent plug must not be removed. The unit must be sealed tight.
● A warning label must be applied to the unit to indicate the gearbox has been totally filled and must be drained
to the correct level before operation.
Storage for over two years:
● For storage up to three years: relative humidity must be reduced to less than 50% in addition to the above
requirements.
● If the unit has been stored for more than two years, and / or the unit has experienced temperature variation
exceeding those above, the lubricant must be replaced before use.
● After two years in storage or inactivity, the gearhead must be rotated manually to avoid failure of the oil seals.
● For complete details see the gear unit operating and assembly instructions.
77-3337 R2.2 (04/2025) 42 www.binks.com
EN
For technical assistance or to locate an authorised distributor, contact one of our
international sales and customer support locations below.
REGION BINKS CONTACT
Americas Tel: 1-888-992-4657
Europe, Africa, Middle East Tel: +44 (0)1202 571 111
India marketingroa@binks.com
China Tel: +8621-3373 0108
Korea
For specific warranty information please contact Binks.
Tel: +82313663303
Australia Tel: +61 (0) 2 8525 7555
WARRANTY PAGE
Japan Tel: +81 45 785 6421
WARRANTY POLICY
This product is covered by Binks materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Binks, will void all
warranties. Failure to reasonably follow any maintenance guidance provided, may
invalidate any warranty.
77-3337 R2.2 (04/2025) 43 www.binks.com
EN
Binks is a global leader in innovative finishing technologies. Binks reserves the right to modify
equipment specifications without prior notice.
Binks®, DeVilbiss®, and Ransburg® are registered trademarks of Binks US, LLC.
© 2025 Binks US, LLC. All rights reserved.
77-3337 R2.2 (04/2025) 44 www.binks.com
