- 300cc 计量器手册 [英文版]
ENG 5F 00D V 000
Booster pump (300cc)
5F00000D
new : 25. Aug. 2025.
rev. : . . .
This manual explains the important information and warnings.
Please read carefully and follow the instructions.
5F00000A and 5F00000B have the
same components but the
difference is the location of the
gear box, the elect. connector and
TSL oil tank.
Warnings and Cautions p. 3 ~ 4
Specification & Performance p. 5 ~ 7
Installation p. 8
Trouble Shooting p. 9
Overhauling
Disassembling & Reassembling p. 10 ~ 19
Maintenance and Repair Kit p. 20 ~ 21
Dimensions p. 22 ~ 23
Standard Warranty p. 24
Table of Contents
Booster Pump (300cc)
5F00000D
WARNING CAUTION
This symbol means the possibility of This symbol means the possibility of
serious injury or death if you ignore damage or destruction of equipment
the instructions. if you ignore the instructions.
HAZARD OF EQUIPMENT MISUSE
Equipment misuse may provoke its malfunction, rupture or unexpected start and result in
a serious injury.
■ This equipment is for professional use only.
■ Read all instructions in manual, tags and labels carefully before operation.
■ Use this equipment for specified purpose. If not, inquire to Binks.
■ Do not remodel or modify this equipment.
■ Use the genuine parts and accessories from Binks.
■ Do daily check for the equipment. The worn or damaged part should be repaired or
replaced with new one.
■ Do not exceed the maximum pressure of parts or accessories.
■ Route the hoses or cables away from traffic areas, sharp edges, moving parts and hot
surfaces.
■ Do not twist, bend and pull the hoses and cables arbitrarily.
■ Read the MSDS of material and follow it.
■ Wear the earplug when operating this equipment with RAM pump.
■ Wear the protecting gears like goggles, gloves, mask and suits recommended by the
manufacturer of material.
■ Comply with the local regulations about fire, electric and safety.
WARNING
page 3
WARNING & CAUTIONS
Booster Pump (300cc)
5F00000D
HAZARD FROM THE HIGH PRESSRE EQUIPMENT
The leak of hoses or the rupture of parts can inject high pressure fluid to your skin or eyes
and result in serious injuries.
■ Check hoses, tubes and fittings daily. The worn, damaged or loosened parts should be
replaced with new one immediately.
■ Check bolts and nuts weekly and fasten the loosened one.
HAZARD FROM FIRE OR EXPLOSION
As not being ventilated, flame or sparks can cause fire or explosion.
■ Keep the shop ventilated to prevent from accumulating flammable or toxic gas.
■ Isolate all equipment from electric sources.
■ Remove all flammable material and keep the shop clean.
■ Do not smoke at the shop.
HAZARD FROM TOXIC MATERIAL
If your eyes or skin are exposed to toxic materials, serious damages or death can be
resulted.
■ Wear the protecting gears like goggles, gloves, mask and suits recommended by the
manufacturer of material.
WARNING
page 3
page 4
Booster Pump (300cc)
5F00000D
This booster pump is optimized to be used just for high pressure, high viscous materials
and the mass dispensing.
This booster pump can dispense max. 300cc as one stroke and also can dispense in
several times within 300cc.
■ Specification
Ø50 mm
153 mm
173 mm
300.4 cc
339.7 cc
Ø10 mm
Ø30 mm (Rc1)
250 bar
■ Leak durability
100,000 cycles at 100 bar, Temp. 55ºC
(500 [cycles/day] x 25 [days/month] x 8months)
Max. stroke
Max. displacement
LS MECAPION(Kor.)
(Max. 21.01 Nm)
(Max. 5,000 rpm)
LS ELECTRIC(Kor.)
7 Nm
APM-FE22A
3,000 rpm
2.2 kW
13.24 A
166 V 3P
HSS0901M-D3110103
6 : 1
Effective displacement
Max. allowable pressure
Servo
Motor
Reducer
model
rating torque
rating speed
rating power
rating ampere
rating voltage
model
ratio
Plunger rod diameter
Effective stroke
Inlet size diameter
Outlet size diameter(port)
SPECIFICATION & PERFORMANCE
page 5
Booster Pump (300cc)
5F00000D
■ Performance
This chart show flow rate vs motor rpm.
Flow rate can be obtained from the chart or its formula.
* Weight(gram) can be calculated by multiplying ccpm by specific weight(γ).
EX 1 ) Motor rpm, 550
Its flow rate = 1,800 cc/min = 1.8 L/min (from chart)
= 3.273 x 550 rpm = 1,800 cc/min = 1.8 L/min (from formula)
EX 2 ) Max. Motor rpm, 3,000
Max. flow rate= 3.273 x 3,000 rpm = 9,819 cc/min = 9.82 L/min (from formula)
page 6
Booster Pump (300cc)
5F00000D
■ Use for :
This Booster pump developed for high pressure, high viscous material is machined
and assembled precisely and thus achieve low power and saving energy.
Thus, this pump is very useful for the followings in combination with various valves,
nozzles and controllers.
Viscosity of various materials
viscosity
(cps)
viscosity
(cps)
240,000 100 * cps : centi-poise
45,000 88 1 ps = 100 cps
38,000 77 1 Pa.s = 1,000 cps
30,000 65 cst : centi-stroke
25,000 15 cps = ν x cst
18,000 11.6 (ν : specific weight)
12,000 10
8,000 5.3
6,000 4,4
2,000 2.5
1,800 2,0
1,300 1.22
1,000 1.19
1,000 1
ethyl alcohol(20℃)
water(20℃)
nitro benzene(20℃)
Automobile industry
(Body & Powertrain)
high pressure &
high viscous material
Cosmetic industry
tooth paste(21℃)
cylinder oil(20℃)
cold cream(23℃)
above 500,000 cps
(sealing/painting/hemmi
ng/bonding system)
less than 500,000 cps
(Pumping/transferring/m
etering)
material
sodium silicate(20℃)
pomade(21℃)
chocolate topping(21℃)
material
dynamo oil(20℃)
frying oil(18℃)
tomato juice(24℃)
Pharmaceutical Industry
Food industry
Oil & Chemical industry
low pressure &
low viscous material
salad oil(23,5℃)
glycerin(20℃)
phenol(20℃)
shoe polish(20℃)
mayonnaise(23℃)
strawberry jam(23℃)
condensed milk(21.5℃)
ketchup(24℃)
honey(21℃)
castor oil(20℃)
asphalt(20℃)
kerosene oil(20℃)
soy sauce(17℃)
aniline(20℃)
milk(15℃)
acetic acid(20℃)
page 7
Booster Pump (300cc)
5F00000D
This booster pump needs a stand for decking and can be combined directly or separately
with dispensing Gun on the purpose.
For system designers and engineers, Binks is preparing not only various valves, guns
but also attachments and things like that.
Designers or engineers can draw connectors or
fittings for their demands but please inquire to
Binks as possible as they can.
It is best desirable to use the genuine parts
manufactured or warranted by Binks.
page 7
page 8
INSTALLATION
Booster Pump (300cc)
5F00000D
Check power line and recover
Check and recover
Repair or exchange(Servo) motor jammed
Troubles Causes Solution
Mechanical noises Bearing failure
Misalignment
Reducer failure
Exchange
Overhaul and reassemble
Repair and lubricate
Shaft bended Overhaul and reassemble
Not discharging fluid Power off
Primary pump blocking
Fluid hardened
Elec. Connector contaminated
Check air line and recover
Check temperature and overhaul
Remove and recover
Air off
page 9
TROUBLE SHOOTING
Booster Pump (300cc)
5F00000D
Keep instructions and use specified tools because this Booster pump is manufactured
and assembled precisely.
Do not fasten the bolts & nuts forcedly and keep torque by using torque wrench.
(Stronger forces than specified can carve or deform thread and then cause to leak.)
And prepare the specified repair kits before overhauling.
1. Disassembling Main
■ Sequentially loosen the bolts and nuts and disassemble the sub-assemblies and individual parts
as shown in the exploded diagram below (main exploded view).
※ Notice!
▶ Unfasten or fasten bolts by Zigzag way in order to prevent from deformations by force
concentration.
page 9
page 10
OVERHAULING
Booster Pump (300cc)
5F00000D
page 10
page 11
Booster Pump (300cc)
5F00000D
2. Disassembling Sub (DOSER BODY ASSEMBLY)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
※ Notice!
▶ Unfasten or fasten bolts by Zigzag way in order to prevent from deformations by force concentration.
page 12
page 11
RPK
RPK
Booster Pump (300cc)
5F00000D
3. Disassembling Sub (HEATING CONNECTOR ASSEMBLY)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
■ When connecting the harness, follow the pin map below.
※ Notice!
▶ Do not disassemble 'Connector block ass'y' unless any special situations like replacing or repairing.
page 12
page 13
Booster Pump (300cc)
5F00000D
4. Disassembling Sub (PACKING CASE ASSEMBLY)
■ Disassemble the seals sequentially as shown in the exploded view (sub-explosion view) below.
■ Reassembling the seals, pay attention to the assembly direction (important) as shown in the figure.
■ And be careful not to scratch or damage the seal when assembling.
page 14
RPK
Booster Pump (300cc)
5F00000D
5. Disassembling Sub (PLUNGER ASSEMBLY)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
■ When Reassembling, please be careful not to scratch or damage the surface of the PLUNGER (No. 2/1).
The scratches may cause to leak fluids.
※ Notice!
▶ Unfasten or fasten bolts by Zigzag way in order to prevent from deformations by force concentration.
page 15
page 14
RPK
Booster Pump (300cc)
5F00000D
6. Disassembling Sub (DOSER COVER ASSEMBLY)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
page 16
page 15
Booster Pump (300cc)
5F00000D
7. Disassembling Sub (UPPER FLANGE ASSEMBLY)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
■ Reassembling the seals, pay attention to the assembly direction (important) as shown in the figure.
■ And be careful not to scratch or damage the seal(o-ring) when assembling.
page 17
page 16
RPK
Booster Pump (300cc)
5F00000D
8. Disassembling Sub (PROXIMITY SENSOR BLOCK A & B ASS'Y)
■ Sequentially loosen the bolts and disassemble the sub-assemblies and individual parts as shown
in the exploded view (sub-explosion view) below.
■ Assemble the proximity sensor (PRW08-2DN) so that it protrudes 4 mm as shown in the figure below.
page 18
Booster Pump (300cc)
5F00000D
9. Reassembling Main & Sub
■ Reassembling should be done in the reverse order of disassembling.
■ Use the specified tools and apply the designated torque to fasten bolts and nuts.
▶ Over torque can carve or deform the threads and then weaken their strength.
■ Assemble by bear hands in order to prevent from dust, debris or small fabric things.
■ Prepare RPK in advance.
※ Notice!
▶ Unfasten or fasten bolts by Zigzag way in order to prevent from deformations by force concentration.
▶ Torque table (for reference)
Base material Base material
AL6061-T6 STEEL
1 M3 SCM435
2 M4 SCM435 2 4.5
3 M5 SCM435 3 5.5
4 M6 SCM435 4.5 7
5 M8 SCM435 8 12.5
6 M10 SCM435 13 17.5
7 M12 SCM435 42
8
9
10
Torque(Nm)
Bolt
material
Bolt or Nut
size(M)
No. Remark
page 18
page 19
Booster Pump (300cc)
5F00000D
Maintenance is important for the best performance and the life of the equipment.
This maintenance shown here is the general procedure and the condition of operation
is dependent on the material, operating period, the circumstances of shop and so on.
Therefore, every cases of operation can not be offered the warranty.
It is recommended to consider user's experiences and the circumstances of shop in
order to decide overhaul period.
The following check table describes about an equipment including Booster pump unit.
■ Daily Check
■ Monthly Check
sol. v/v
Mechanical test bolts and nuts
moving parts dried or contaminated Lubrication check
hoses and cables
leaking of fluid,
contamination
fittings
loosened
Lubricate
Torque check and
Fastening
Booster pump
shut off v/v
ball v/v
Stop to operate.
Inquire to Binks.
Remove causes and
repair.
Overhaul, and then
Inquire to Binks.
Repair with RPK or
overhaul
Acoustic test
Visual test
wetness and contamination
abnormal operation
damages or contamination
Cleansingelec. Connector
pressure gauge
metallically frictional sounds
clacking noises
air leaking sounds
servo motor
Exchange
reducer
Booster pump
shut off v/v
Exchange or cleansing
page 20
MAINTENANCE and REPAIR KIT (RPK)
Booster Pump (300cc)
5F00000D
■ Lubrication :
It is recommended to be lubricated once every 6 months.
Where being needed are two points like the figure.
■ 3FRK0003 Booser pump(300cc) RPK
page 20
page 21
Nipple for greasing Bearing
After removing the opposite grease
nipple, fill it enough to drain the old
grease.
Nipple for greasing Ball screw
After disassembling the inspection
window, fill it enough to drain the old
grease.
Booster Pump (300cc)
5F00000D
page 21
page 22
DIMMENSIONS
Booster Pump (300cc)
5F00000D
page 22
page 23
DIMMENSIONS
Booster Pump (300cc)
5F00000D
page 24
STANDARD WARRANTY
page 23
Binks warrants all equipment manufactured by Binks to be free from defects in material and
workmanship on the date of sale to original purchaser for use. With the exception of any special,
extended, or limited warranty published by Binks, Binks will, for a period of 12 months from date of
sale, repair or replace any part of equipment determined by Binks to be defective.
This warranty applies only when the equipment is installed, operated and maintained in accordance
with Binks's written recommendations.
This warranty does not cover, and Binks shall not be liable for general wear and tear, or any
malfunction, damage or wear caused by faulty installation, misapplication, inadequate maintenance,
negligence, accident, tampering, or substitution of non-Binks component parts.
Nor shall Binks be liable for malfunction, damage or wear caused by the incompatibility of Binks
equipment with structures, accessories, equipment or materials not supplied by Binks, or improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or
materials not supplied by Binks.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Binks distributor for verification of the claimed defect. If the claimed defect is verified, Binks
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in
material or workmanship, repairs will be made at a reasonable charge, which charges may include the
cost of parts, labor, and transportation.
This warranty is exclusive, and is in lieu of any other warranties, express or implied, including but
not limited to warranty of merchantability or warranty of fitness for a particular purpose.
Binks's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential
damages for lost profits, lost sales, injury to personal property, or any other incidental or consequential
loss) shall be available. Any action for breach of warranty must be brought within (2) years of the date
of sale.
Binks makes no warranty, and disclaims all implied warranties of merchantability and fitness for a
particular purpose in connection with accessories, equipment, materials or components sold but not
manufactured by Binks. The items sold, but not manufactured by Binks like electric motor, switches,
reducers, bearings and so on, are subject to warranty, if any, of their manufacturer. Binks will provide
purchaser with reasonable assistance in making any claims for breach of these warranties.
In no event will Binks be liable for indirect, incidental, special or consequential damages resulting from
Binks supplying equipment hereunder, or the furnishing, performance or use of any product or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Binks, or
otherwise.
Booster Pump (300cc)
5F00000D
page 24
MEMO
